Automatic batching device for preparing chili oil bean halves
By designing an automatic batching device for preparing red oil Douban, including raw material barrels, mixing barrels, controllers, batching mechanisms and mixing components, the problem of low efficiency of manual handling of raw materials in the existing equipment is solved, automatic transportation and preliminary mixing of raw materials are realized, and working efficiency and device practicality are improved.
Patent Information
- Application Number
- CN202421478189.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In actual use, the existing automatic batching device used to prepare red oil and beanban has a long time period of manual handling and fermented raw materials, high labor intensity and low working efficiency, resulting in a low practicality of the device.
An automatic batching device including a raw material barrel, a mixing barrel, a controller, a batching mechanism and a mixing assembly is designed to realize automatic conveying and preliminary mixing of raw materials through the feeding assembly and the batching assembly in the batching mechanism.
The automatic transportation of raw materials is realized, labor costs are reduced, raw material transportation cycle is shortened, work efficiency is improved, and the residual raw materials in the fermentation mechanism is effectively cleaned up, avoiding resource waste, and improving the practicality of the device.
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Figure CN222930619U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of preparing red oil broad bean paste, in particular to an automatic batching device for preparing red oil broad bean paste. Background Art
[0002] Broad bean paste is a condiment. The main materials include broad beans, soybeans, etc., and the auxiliary materials include chili peppers, sesame oil, salt, etc. Broad bean paste belongs to a fermented reddish-brown seasoning. Broad bean paste contains rich protein, fat, vitamins, calcium, phosphorus, iron and other essential nutrients for the human body. At the same time, broad bean paste can increase the nutritional value of dishes during cooking, enrich the taste, and is also rich in linoleic acid and linolenic acid, which are beneficial to supplementing essential fatty acids and reducing cholesterol in the human body. Therefore, broad bean paste is deeply loved by people.
[0003] In the production process of broad bean paste, the fermentation process is essential. Due to the industrial production of broad bean paste, the amount of fermentation at one time is very large. When fermenting, a large amount of materials will be placed in a relatively deep tank or pit and then used after fermentation.
[0004] In the existing automatic batching device for preparing red oil broad bean paste, during actual use, after the raw materials are fermented, generally, workers will transport the fermented raw materials to the devices in the subsequent process. However, the time cycle required for manual handling is relatively long, the requirements for workers are relatively high, the labor intensity is relatively large, and the work efficiency is relatively average, thus reducing the practicability of the existing automatic batching device for preparing red oil broad bean paste. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the present application provides an automatic batching device for preparing red oil broad bean paste, which has the advantages of realizing automatic batching during the production process of red oil broad bean paste, and solves the problem of relatively low practicability of the existing automatic batching device for preparing red oil broad bean paste.
[0006] To achieve the above purpose of realizing automatic batching during the production process of red oil broad bean paste, the present application provides the following technical solution: an automatic batching device for preparing red oil broad bean paste, including a raw material barrel, a stirring barrel, a controller fixed on the left side of the stirring barrel, a batching mechanism installed inside the raw material barrel for automatic batching, and a mixing component installed inside the stirring barrel for preliminary mixing of the ingredients.
[0007] The batching mechanism includes a feeding component installed inside the raw material barrel for fermenting the raw materials, and a batching component installed outside the stirring barrel for automatic batching.
[0008] By adopting the above technical solution, automatic batching can be realized during the production process of red oil broad bean paste.
[0009] Further, the feeding assembly includes a triangular prism fixed inside the raw material barrel, a first motor fixed at the bottom of the triangular prism, two fixing rods respectively fixed on the left and right sides of the first motor, a screw rod fixed on the output shaft of the first motor, an adjusting cylinder threadedly connected to the outer side of the screw rod, four connecting rods fixed on the outer side of the adjusting cylinder, an annular block fixed between the ends of the four connecting rods away from the adjusting cylinder, two limiting blocks respectively fixed on the left and right sides of the annular block, and a triangular block fixed at the bottom of the limiting block.
[0010] By adopting the above technical solution, the residual raw materials in the fermentation mechanism can be effectively cleaned.
[0011] Further, the batching assembly includes a centrifugal pump fixed on the left side of the raw material barrel, a feed pipe fixed at the water inlet end of the centrifugal pump, a discharge pipe fixed at the water outlet end of the centrifugal pump, four batching pipes fixed on the top of the stirring barrel, and electromagnetic valves fixed on the outer sides of the batching pipes.
[0012] By adopting the above technical solution, the raw materials for producing red oil broad beans can be automatically and effectively transported.
[0013] Further, the mixing assembly includes a second motor fixed on the left side of the stirring barrel, a stirring rod fixed on the output shaft of the second motor, a plurality of stirring blades fixed on the outer side of the stirring rod, a triangular plate fixed on the inner bottom wall of the stirring barrel, a mounting block fixed at the bottom of the stirring barrel, and a discharge pipe fixed at the bottom of the stirring barrel.
[0014] By adopting the above technical solution, the raw materials for producing red oil broad beans can be preliminarily mixed.
[0015] Further, the right end of the stirring rod penetrates through the stirring barrel and extends into the interior of the stirring barrel, and is rotationally connected to the inner right side wall of the stirring barrel through a bearing.
[0016] By adopting the above technical solution, it is ensured that the stirring rod can rotate correctly and effectively in place.
[0017] Further, the side of the feed pipe away from the centrifugal pump penetrates through the raw material barrel and extends into the interior of the raw material barrel.
[0018] By adopting the above technical solution, it is ensured that the feed pipe can transport the fermented raw materials in the raw material barrel.
[0019] Further, the bottom end of the screw rod is rotationally connected to the inner bottom wall of the raw material barrel through a bearing, and the top of the raw material barrel is hinged with a barrel cover through a hinge.
[0020] By adopting the above technical solution, it is ensured that the screw rod can rotate correctly and effectively in place.
[0021] Further, the opposite ends of the two fixing rods are respectively fixed to the left and right inner side walls of the raw material barrel.
[0022] By adopting the above technical solution, it is ensured that the fixing rod can be effectively fixed, so that the first motor is fixed more stably.
[0023] Further, sliding grooves are formed in the left and right inner side walls of the raw material barrel, and the limiting blocks are slidably connected inside the sliding grooves.
[0024] By adopting the above technical solution, it is ensured that the limiting block can play the role of limiting the annular block.
[0025] Compared with the prior art, the present utility model provides an automatic batching device for preparing red oil fermented soya beans, which has the following beneficial effects:
[0026] In the automatic batching device for preparing red oil fermented soya beans, through the combined use of a raw material barrel, a stirring barrel, a controller, a batching mechanism and a mixing component, in the actual use process, when the raw materials are fermented, there is no need for staff to transport the fermented raw materials to the devices in the subsequent processes, and the raw materials can be automatically transported, thereby reducing the labor cost, shortening the cycle of raw material transportation, improving the work efficiency. At the same time, the residual raw materials in the fermentation mechanism can be effectively cleaned, avoiding waste of resources, and improving the practicability of the automatic batching device for preparing red oil fermented soya beans. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic structural diagram of the present application;
[0028] Figure 2 It is a three-dimensional schematic diagram of the connection structure of the adjusting cylinder in the structure of the present application;
[0029] Figure 3 It is a top view sectional view of the connection structure of the annular block in the structure of the present utility model.
[0030] In the figure: 1, raw material barrel; 2, stirring barrel; 3, controller; 200, batching mechanism; 201, feeding component; 2011, triangular prism; 2012, first motor; 2013, fixing rod; 2014, screw rod; 2015, adjusting cylinder; 2016, connecting rod; 2017, annular block; 2018, limiting block; 2019, triangular block; 20110, sliding groove; 202, batching component; 2021, centrifugal pump; 2022, feed pipe; 2023, discharge pipe; 2024, batching pipe; 2025, solenoid valve; 300, mixing component; 301, second motor; 302, stirring rod; 303, stirring blade; 304, triangular plate; 305, mounting block; 306, discharge pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0031] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0032] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: an automatic batching device for preparing red oil broad bean paste, including a raw material barrel 1 and a stirring barrel 2, a controller 3 fixed to the left side of the stirring barrel 2, a batching mechanism 200 installed inside the raw material barrel 1 for automatic batching, and a mixing component 300 installed inside the stirring barrel 1 for preliminary mixing of the batching;
[0033] By the combined use of the raw material barrel 1, the stirring barrel 2, the controller 3, the batching mechanism 200 and the mixing component 300, in the actual use process, when the raw materials are fermented, there is no need for staff to transport the fermented raw materials to the devices in the subsequent processes, and the raw materials can be automatically transported, thereby reducing the labor cost, shortening the cycle of raw material transportation, improving the work efficiency. At the same time, it can also effectively clean the raw materials remaining in the fermentation mechanism, avoid waste of resources, and improve the practicability of the automatic batching device for preparing red oil broad bean paste.
[0034] In this embodiment, the batching mechanism 200 is a structure for automatic batching.
[0035] As Figure 1 , Figure 2 and Figure 3 shown, the batching mechanism 200 includes a feeding component 201 installed inside the raw material barrel 1 for fermenting the raw materials, and a batching component 202 installed outside the stirring barrel 2 for automatic batching.
[0036] In this embodiment, the feeding component 201 is a structure for providing the fermented raw materials.
[0037] As Figure 1 , Figure 2 and Figure 3As shown in the figure, the feeding assembly 201 includes a triangular prism 2011 fixed inside the raw material barrel 1, a first motor 2012 fixed at the bottom of the triangular prism 2011, two fixing rods 2013 respectively fixed on the left and right sides of the first motor 2012, a screw rod 2014 fixed on the output shaft of the first motor 2012, an adjusting cylinder 2015 threadedly connected to the outside of the screw rod 2014, four connecting rods 2016 fixed on the outside of the adjusting cylinder 2015, a ring block 2017 fixed between the ends of the four connecting rods 2016 away from the adjusting cylinder 2015, two limiting blocks 2018 respectively fixed on the left and right sides of the ring block 2017, and a triangular block 2019 fixed at the bottom of the limiting block 2018.
[0038] It should be noted that the bottom end of the screw rod 2014 is rotatably connected to the inner bottom wall of the raw material barrel 1 through a bearing to ensure that the screw rod 2014 can rotate correctly and effectively in place. The top of the raw material barrel 1 is hinged with a barrel cover through a hinge, which is convenient for adding raw materials into the raw material barrel 1.
[0039] In addition, the opposite ends of the two fixing rods 2013 are respectively fixed to the left and right inner side walls of the raw material barrel 1 to ensure that the fixing rods 2013 can be effectively fixed, so that the first motor 2012 is fixed more stably.
[0040] Furthermore, sliding grooves 20110 are provided on both the left and right inner side walls of the raw material barrel 1, and the limiting blocks 2018 are slidably connected inside the sliding grooves 20110 to ensure that the limiting blocks 2018 can limit the ring block 2017. The triangular block 2019 is used to clean the raw materials remaining in the sliding grooves 20110.
[0041] Meanwhile, the front and back surfaces of the triangular prism 2011 are respectively fixed to the inner front side wall and the inner rear side wall of the raw material barrel 1 to ensure the stability of the triangular prism 2011.
[0042] In this embodiment, the batching assembly 202 is a structure for conveying batching.
[0043] As Figure 1 shown in the figure, the batching assembly 202 includes a centrifugal pump 2021 fixed on the left side of the raw material barrel 1, a feed pipe 2022 fixed at the water inlet end of the centrifugal pump 2021, a discharge pipe 2023 fixed at the water outlet end of the centrifugal pump 2021, four batching pipes 2024 fixed on the top of the stirring barrel 2, and electromagnetic valves 2025 fixed on the outside of the batching pipes 2024.
[0044] It should be noted that the side of the feed pipe 2022 away from the centrifugal pump 2021 penetrates through the raw material barrel 1 and extends into the raw material barrel 1, and the side of the discharge pipe 2023 away from the centrifugal pump 2021 penetrates through the stirring barrel 2 and extends into the stirring barrel 2 to ensure that the feed pipe 2022 and the discharge pipe 2023 can convey the fermented raw materials in the raw material barrel 1.
[0045] In this embodiment, the cleaning component 300 is a structure that avoids waste of the fermented raw materials.
[0046] As Figure 1 shown, the mixing component 300 includes a second motor 301 fixed to the left side of the stirring barrel 2, a stirring rod 302 fixed to the output shaft of the second motor 301, a plurality of stirring blades 303 fixed to the outer side of the stirring rod 302, a triangular plate 304 fixed to the inner bottom wall of the stirring barrel 2, a mounting block 305 fixed to the bottom of the stirring barrel 2, and a discharge pipe 306 fixed to the bottom of the stirring barrel 2.
[0047] It should be noted that the right end of the stirring rod 302 passes through the stirring barrel 2 and extends into the interior of the stirring barrel 2 and is rotatably connected to the inner right side wall of the stirring barrel 2 through a bearing, ensuring that the stirring rod 302 can rotate correctly and effectively in place.
[0048] In addition, the controller 3 is electrically connected to the first motor 2012, the second motor 301, the centrifugal pump 2021, and the solenoid valve 2025 respectively, ensuring that the first motor 2012, the second motor 301, the centrifugal pump 2021, and the solenoid valve 2025 can be controlled through the controller 3.
[0049] The working principle of the above embodiment is as follows:
[0050] During use, the pre-prepared raw materials are added to the raw material barrel 1 for the expected fermentation. When the fermentation is completed, the centrifugal pump 2021 is turned on, and the fermented raw materials in the raw material barrel 1 are transported to the stirring barrel 2 through the feed pipe 2022 and the discharge pipe 2023. At the same time, the first motor 2012 is turned on to drive the screw 2014 to rotate in place. Under the action of the internal thread rotation thrust and the limit of the limit block 2018, the adjusting cylinder 2015 moves up and down on the outer side of the screw 2014, so as to drive the annular block 2017 to move up and down through the connecting rod 2016, thereby cleaning the inner side wall of the raw material barrel 1 and making the raw materials more stable during the transportation reduction process. Then, the ingredients to be added are added to the stirring barrel 2 through the ingredient pipe 2024 and controlled by the solenoid valve 2025. Then, the second motor 301 is turned on to drive the stirring rod 302 and the stirring blades 303 to rotate, so as to effectively mix the raw materials and the ingredients, and then discharge them through the discharge pipe 306, so as to facilitate the next process.
[0051] Compared with the prior art, in the automatic batching device for preparing red oil broad bean paste, through the combined use of the raw material barrel 1, the stirring barrel 2, the controller 3, the batching mechanism 200 and the mixing assembly 300, during actual use, when the raw materials are fermented well, there is no need for staff to transport the fermented raw materials to the devices in the subsequent processes, and it can automatically convey the raw materials, thereby reducing the labor cost, shortening the cycle of raw material transportation, improving the work efficiency. At the same time, it can effectively clean the raw materials remaining in the fermentation mechanism, avoid waste of resources, improve the practicability of the automatic batching device for preparing red oil broad bean paste, and solve the problem of low practicability of the existing automatic batching device for preparing red oil broad bean paste.
[0052] The electrical components mentioned in the text are all electrically connected to the controller and the power supply. The control mode of the present invention is controlled by the controller, and the control circuit of the controller can be realized by simple programming of those skilled in the art. The provision of the external power supply also belongs to the common knowledge in the art. And the present invention is mainly used to protect mechanical devices, so the control mode and circuit connection of the present invention will not be further explained in detail.
Claims
1. An automatic batching device for preparing red oil bean paste, characterized in that: It comprises a raw material barrel (1) and a stirring barrel (2), a controller (3) fixed to the left side of the stirring barrel (2), a batching mechanism (200) installed inside the raw material barrel (1) for automatic batching, and a mixing component (300) installed inside the stirring barrel (2) for preliminary mixing of the ingredients; The batching mechanism (200) comprises a feeding component (201) installed inside the raw material barrel (1) for fermenting the raw materials, and a batching component (202) installed outside the stirring barrel (2) for automatic batching. The feeding assembly (201) comprises a triangular prism (2011) fixed inside a raw material barrel (1), a first motor (2012) fixed at the bottom of the triangular prism (2011), two fixing rods (2013) respectively fixed at the left and right sides of the first motor (2012), a screw rod (2014) fixed to the output shaft of the first motor (2012), an adjustment cylinder (2015) threadedly connected to the outside of the screw rod (2014), four connecting rods (2016) fixed to the outside of the adjustment cylinder (2015), an annular block (2017) fixed between the ends of the four connecting rods (2016) away from the adjustment cylinder (2015), two limit blocks (2018) respectively fixed at the left and right sides of the annular block (2017), and a triangular block (2019) fixed at the bottom of the limit block (2018).
2. The automatic batching device for preparing red oil bean paste according to claim 1, characterized in that: The batching assembly (202) comprises a centrifugal pump (2021) fixed to the left side of the raw material barrel (1), a feed pipe (2022) fixed to the water inlet end of the centrifugal pump (2021), a discharge pipe (2023) fixed to the water outlet end of the centrifugal pump (2021), four batching pipes (2024) fixed to the top of the mixing barrel (2), and a solenoid valve (2025) fixed to the outside of the batching pipe (2024).
3. The automatic batching device for preparing red oil bean paste according to claim 1, characterized in that: The mixing assembly (300) comprises a second motor (301) fixed to the left side of the mixing barrel (2), a mixing rod (302) fixed to the output shaft of the second motor (301), a plurality of mixing blades (303) fixed to the outside of the mixing rod (302), a triangular plate (304) fixed to the inner bottom wall of the mixing barrel (2), a mounting block (305) fixed to the bottom of the mixing barrel (2), and a discharge pipe (306) fixed to the bottom of the mixing barrel (2).
4. The automatic batching device for preparing red oil bean paste according to claim 3, characterized in that: The right end of the stirring rod (302) passes through the stirring barrel (2) and extends into the interior of the stirring barrel (2) and is rotatably connected to the inner right side wall of the stirring barrel (2) via a bearing.
5. The automatic batching device for preparing red oil bean paste according to claim 2, characterized in that: The side of the feed pipe (2022) away from the centrifugal pump (2021) penetrates the raw material barrel (1) and extends into the interior of the raw material barrel (1).
6. The automatic batching device for preparing red oil bean paste according to claim 1, characterized in that: The bottom end of the screw (2014) is rotatably connected to the inner bottom wall of the raw material barrel (1) via a bearing, and the top of the raw material barrel (1) is hingedly connected to a barrel cover via a hinge.
7. The automatic batching device for preparing red oil bean paste according to claim 1, characterized in that: The opposite ends of the two fixing rods (2013) are respectively fixed to the left and right inner walls of the raw material barrel (1).
8. The automatic batching device for preparing red oil bean paste according to claim 1, characterized in that: The left and right inner walls of the raw material barrel (1) are both provided with a slide groove (20110), and the limit block (2018) is slidably connected inside the slide groove (20110).