Feeding control structure for rust remover production
By designing a controlled feed structure for rust removal agent production, the problems of low accuracy and safety hazards in traditional feeding process are solved, and high-precision automated feeding is achieved, ensuring product quality and safety.
Patent Information
- Application Number
- CN202421900297.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the production process of traditional rust remover, the feeding of raw materials relies on manual operations or simple mechanical devices, resulting in inaccurate control of feed volume, which is susceptible to human factors, affecting product quality and consistency, and poses safety hazards.
A controlled feed structure for rust removal agent production is designed, including six loading hoppers and mixing mechanisms of the same size. The precise output of raw materials is controlled through high-precision flow valves, and automated control is achieved to reduce manual intervention.
It ensures product quality and production efficiency, realizes automated control of the feeding process, reduces the influence of human factors, ensures the quality and consistency of the final product, and reduces safety risks.
Smart Images
Figure CN222930761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rust removers, in particular to a control feeding structure for rust remover production. Background Technique
[0002] A rust remover, also known as a rust loosening agent, is a chemical preparation widely used to remove rust on the metal surface. The rust remover mainly converts the oxides on the metal surface into water-soluble compounds through chemical reactions, so as to achieve the effect of removing rust. Its main functions include: loosening rusty fasteners; forming anti-corrosion protection; lubricating coolant.
[0003] In the traditional raw material feeding process of rust remover production, it often relies on manual operation or simple mechanical devices. This not only leads to inaccurate control of the feeding amount, but also is easily affected by human factors, thus affecting the quality and consistency of the final product. In addition, due to the characteristics of corrosiveness, volatility or flammability of most rust remover raw materials, inaccurate feeding may also pose safety hazards. Content of the Utility Model
[0004] The utility model discloses a control feeding structure for rust remover production, aiming to solve the technical problems that in the traditional raw material feeding process of rust remover production, it often relies on manual operation or simple mechanical devices, which not only leads to inaccurate control of the feeding amount, but also is easily affected by human factors, thus affecting the quality and consistency of the final product. In addition, due to the characteristics of corrosiveness, volatility or flammability of most rust remover raw materials, inaccurate feeding may also pose safety hazards.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A control feeding structure for rust remover production, including a rust removal tank and a bottom plate, characterized in that it further includes:
[0007] A feeding mechanism, including six loading hoppers of the same size and mounting columns. A discharging hopper is arranged at the bottom of the loading hopper. A flow valve is arranged on the outer wall of the discharging hopper. A hanging plate is arranged on the outer wall of the loading hopper. An installation groove is opened at the top of the mounting column. The hanging plate is adapted to the installation groove;
[0008] A mixing mechanism for mixing the raw materials in the loading hopper.
[0009] In this solution, through the six loading hoppers set, different raw materials required for the rust remover are added into the six loading hoppers (if there are no six raw materials, they can be not added). The mixing mechanism rotates to sequentially receive the raw materials in the loading hoppers, and the precise output of the raw materials is controlled by a high-precision flow valve to ensure product quality and production efficiency. Moreover, the entire feeding process realizes automatic control, reduces manual intervention and labor intensity, and reduces the influence of human factors, thereby ensuring the quality and consistency of the final product.
[0010] In a preferred solution, the mixing mechanism includes a first mounting plate. Six identical-sized cylinders are rotatably connected to the top of the first mounting plate. A discharge pipe is provided at the bottom of the cylinder. Stirring paddles are provided on the inner wall of the cylinder. A second tooth groove is opened near the bottom on the circumferential outer wall of the cylinder. The second tooth groove meshes with the tooth disc. A support ring is provided on the circumferential outer wall of the support column. A rotating ring is rotatably connected to the top of the support ring. The first mounting plate is fixed to the top of the rotating ring. A motor is provided on the inner wall of the bottom of the support ring. A gear is provided at the top of the output shaft of the motor. A first tooth groove is opened on the circumferential inner wall of the rotating ring. The first tooth groove meshes with the gear.
[0011] Adopting the above solution, start the motor. The output shaft of the motor drives the rotating ring and the first mounting plate to rotate through the gear. The first mounting plate drives the cylinders to rotate, sequentially passing under the loading hoppers to receive the raw materials in the loading hoppers. The cylinders mesh with the tooth disc, and the tooth disc is fixed. The cylinders rotate around the support column while rotating on their own axes, so that the stirring paddles stir the various raw materials added into the cylinders, making them mix evenly and ensuring the production quality of the rust remover.
[0012] As can be seen from the above, a control feeding structure for rust remover production includes a rust removal tank and a bottom plate, and is characterized in that it further includes:
[0013] A feeding mechanism, including six identical-sized loading hoppers and a mounting column. A discharge hopper is provided at the bottom of the loading hopper. A flow valve is provided on the outer wall of the discharge hopper. A hanging plate is provided on the outer wall of the loading hopper. A mounting groove is opened at the top of the mounting column. The hanging plate is adapted to the mounting groove;
[0014] A mixing mechanism for mixing the raw materials in the loading hoppers. A control feeding structure for rust remover production provided by the present invention has the technical effects of ensuring product quality and production efficiency, realizing automatic control of the entire feeding process, reducing manual intervention and labor intensity, reducing the influence of human factors, and thus ensuring the quality and consistency of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of a control feeding structure for rust remover production proposed by the present invention.
[0016] Figure 2 The following is a schematic diagram of the bottom structure of a control feeding structure for rust remover production proposed by the present utility model.
[0017] Figure 3 The following is a schematic diagram of the internal structure of a control feeding structure for rust remover production proposed by the present utility model.
[0018] Figure 4 The following is a schematic diagram of the hopper structure of a control feeding structure for rust remover production proposed by the present utility model.
[0019] In the drawings: 1, rust removal tank; 2, bottom plate; 3, loading hopper; 4, observation window; 5, material cylinder; 6, first mounting plate; 7, support column; 8, rotating ring; 9, first tooth groove; 10, motor; 11, gear; 12, discharge pipe; 13, second tooth groove; 14, support ring; 15, mounting column; 16, electric telescopic rod; 17, tooth disc; 18, stirring paddle; 19, mounting groove; 20, blanking hopper; 21, hanging plate. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0021] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0022] A control feeding structure for rust remover production disclosed by the present utility model is mainly applied to the scenario where the raw material feeding in the traditional rust remover production process often relies on manual operation or simple mechanical devices, which not only leads to inaccurate control of the feeding amount, but also is easily affected by human factors, thus affecting the quality and consistency of the final product. In addition, due to the characteristics of corrosiveness, volatility or flammability of rust remover raw materials, inaccurate feeding may also bring potential safety hazards.
[0023] Referring to Figure 1 、 Figure 3 and Figure 4 , a control feeding structure for rust remover production includes a rust removal tank 1 and a bottom plate 2, and further includes:
[0024] The feeding mechanism includes six loading hoppers 3 of the same size and mounting posts 15. A discharge hopper 20 is provided at the bottom of the loading hopper 3, a flow valve is provided on the outer wall of the discharge hopper 20, a hanging plate 21 is provided on the outer wall of the loading hopper 3, a mounting groove 19 is formed at the top of the mounting post 15, and the hanging plate 21 is adapted to the mounting groove 19;
[0025] The mixing mechanism is used to mix the raw materials in the loading hopper 3.
[0026] Specifically, by setting six loading hoppers 3, different raw materials required for the rust remover are added to the six loading hoppers 3 (if there are not six raw materials, they can be not added). The mixing mechanism rotates to receive the raw materials in the loading hopper 3 in turn, and the precise output of the raw materials is controlled by a high-precision flow valve to ensure product quality and production efficiency. Moreover, the entire feeding process realizes automatic control, reduces manual intervention and labor intensity, and reduces the influence of human factors, thereby ensuring the quality and consistency of the final product.
[0027] Refer to Figure 1 and Figure 3 In a preferred embodiment, an observation window 4 is formed on the outer wall of the loading hopper 3, a cover plate is provided at the top of the loading hopper 3. The remaining amount of the raw materials inside the loading hopper 3 can be viewed through the observation window 4 to ensure the quantitative addition of the raw materials. A support column 7 is provided at the top of the bottom plate 2, a toothed disc 17 is provided at the top of the support column 7, an electric telescopic rod 16 is provided at the top of the toothed disc 17, and the mounting post 15 is fixed to the top of the electric telescopic rod 16.
[0028] Refer to Figure 1 、 Figure 2 and Figure 3 In a preferred embodiment, the mixing mechanism includes a first mounting plate 6. Six loading cylinders 5 of the same size are rotatably connected to the top of the first mounting plate 6. A discharge pipe 12 is provided at the bottom of the loading cylinder 5, a stirring paddle 18 is provided on the inner wall of the loading cylinder 5, a second tooth groove 13 is formed on the circumferential outer wall of the loading cylinder 5 near the bottom, and the second tooth groove 13 meshes with the toothed disc 17. A support ring 14 is provided on the circumferential outer wall of the support column 7, a rotating ring 8 is rotatably connected to the top of the support ring 14, the first mounting plate 6 is fixed to the top of the rotating ring 8, a motor 10 is provided on the inner wall of the bottom of the support ring 14, a gear 11 is provided at the top of the output shaft of the motor 10, and a first tooth groove 9 is formed on the circumferential inner wall of the rotating ring 8, and the first tooth groove 9 meshes with the gear 11.
[0029] Specifically, when the motor 10 is started, the output shaft of the motor 10 drives the rotating ring 8 and the first mounting plate 6 to rotate through the gear 11. The first mounting plate 6 drives the loading cylinder 5 to rotate and passes under the loading hopper 3 in turn to receive the raw materials in the loading hopper 3. The loading cylinder 5 meshes with the toothed disc 17, and the toothed disc 17 remains stationary. The loading cylinder 5 rotates around the support column 7 and rotates itself at the same time, so that the stirring paddle 18 stirs the various raw materials added in the loading cylinder 5 to make them evenly mixed, ensuring the production quality of the rust remover.
[0030] Working principle: When in use, different raw materials required for the rust remover are added into the six loading hoppers 3. The motor 10 is started. The output shaft of the motor 10 drives the rotating ring 8 and the first mounting plate 6 to rotate through the gear 11. The first mounting plate 6 drives the material cylinder 5 to rotate, successively passing under the loading hoppers 3 to receive the raw materials in the loading hoppers 3. The material cylinder 5 meshes with the gear disk 17. The gear disk 17 is fixed. While the material cylinder 5 rotates around the support column 7, it also rotates on its own axis, so that the stirring paddle 18 stirs the various raw materials added into the material cylinder 5 to make them evenly mixed, and then flows out through the discharge pipe 12.
[0031] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. The substitution may be the substitution of part of the structure, device, and method steps, or a complete technical solution. Any equivalent substitution or change made according to the technical solution of the present utility model and its inventive concept shall be covered within the protection scope of the present utility model.
Claims
1. A controlled feeding structure for producing a rust remover, comprising a rust removal tank (1) and a bottom plate (2), characterized in that: Also includes: A feeding mechanism comprises six charging hoppers (3) of the same size and a mounting column (15), wherein a lower hopper (20) is arranged at the bottom of each charging hopper (3), a flow valve is arranged on the outer wall of each lower hopper (20), a hanging plate (21) is arranged on the outer wall of each charging hopper (3), and a mounting groove (19) is formed at the top of each mounting column (15), wherein the hanging plate (21) is adapted to fit the mounting groove (19); A mixing mechanism is used to mix the raw materials in the charging hopper (3).
2. A controlled feeding structure for rust remover production according to claim 1, characterized in that: An observation window (4) is provided on the outer wall of the charging hopper (3), and a cover plate is provided on the top of the charging hopper (3).
3. The controlled feeding structure for producing rust remover according to claim 1, characterized in that: A support column (7) is arranged on the top of the base plate (2), a toothed disc (17) is arranged on the top of the support column (7), an electric telescopic rod (16) is arranged on the top of the toothed disc (17), and the mounting column (15) is fixed to the top of the electric telescopic rod (16).
4. A controlled feeding structure for producing rust remover according to claim 3, characterized in that: The mixing mechanism comprises a first mounting plate (6), the top of which is rotatably connected to six barrels (5) of the same size, and a discharge pipe (12) is provided at the bottom of the barrel (5).
5. A controlled feeding structure for rust remover production according to claim 4, characterized in that: The inner wall of the barrel (5) is provided with a stirring paddle (18), and the circumferential outer wall of the barrel (5) is provided with a second tooth groove (13) near the bottom, and the second tooth groove (13) is meshed with the toothed disc (17).
6. A controlled feeding structure for rust remover production according to claim 5, characterized in that: A support ring (14) is provided on the circumferential outer wall of the support column (7); a swivel (8) is rotatably connected to the top of the support ring (14); and the first mounting plate (6) is fixed to the top of the swivel (8).
7. A controlled feeding structure for producing rust remover according to claim 6, characterized in that: A motor (10) is arranged on the inner wall of the bottom of the support ring (14); a gear (11) is arranged on the top end of the output shaft of the motor (10); a first tooth groove (9) is formed on the inner wall of the circumference of the rotating ring (8); the first tooth groove (9) meshes with the gear (11).