Anticorrosion treatment device for gas pipeline machining
By designing an automatic rotary spraying device, the problem of manual intervention in applying preservatives on the surface of gas pipelines is solved, uniform coverage of preservatives is achieved, protective effect is improved, human resources and time costs are saved, and operational safety is improved.
Patent Information
- Application Number
- CN202421512589.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing gas pipelines require manual intervention when applying preservatives to the surface, which can cause time and effort, increase labor costs and working hours, and may lead to uneven coating, affecting the anti-corrosion effect and the service life of the pipeline.
An anti-corrosion treatment device for gas pipeline processing is designed, including a spraying mechanism and a bottom plate structure. The spraying mechanism can automatically drive the pipeline to rotate through components such as servo motors, gear transmissions and threaded rods to ensure uniform spraying of the preservative.
Through the automatic rotary spraying device, the coverage and protection of preservatives are improved, manual intervention is reduced, human resources and time costs are saved, and operational risks are reduced, especially in complex environments, operation safety is improved.
Smart Images

Figure CN222931058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an anti-corrosion treatment device for gas pipeline processing, belonging to the technical field of gas pipelines. Background Technique
[0002] A gas pipeline refers to a pipeline system used to transport gases such as natural gas and liquefied petroleum gas. It is usually composed of high-strength steel pipes or plastic pipes and is arranged underground or overhead to connect the supply source and the user terminal. The gas pipeline system includes gas transmission stations, pressure regulating equipment, and distribution pipe networks, ensuring the safe and efficient transportation of gas to various industrial, commercial, and residential use locations. It is an important part of the modern energy supply infrastructure.
[0003] Since gas pipelines are exposed to the ground or the environment for a long time, they are easily affected by corrosion from the atmosphere, soil, and moisture, especially in humid and acidic or alkaline environments. Therefore, it is necessary to perform anti-corrosion treatment on their surfaces. However, when applying anti-corrosion agents to the surfaces of existing gas pipelines, manual intervention is required to rotate the pipelines to continuously adjust the coating position. This method is time-consuming and labor-intensive, increasing labor costs and working hours, and manual operation may result in uneven coating, affecting the anti-corrosion effect and the service life of the pipelines;
[0004] (Problem).
[0005] Therefore, an anti-corrosion treatment device for gas pipeline processing is proposed. Content of the Utility Model
[0006] In view of this, the utility model provides an anti-corrosion treatment device for gas pipeline processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0007] The technical solution of the utility model is realized as follows: An anti-corrosion treatment device for gas pipeline processing includes a bottom plate. A baffle is fixedly installed on the left side of the top of the bottom plate, and a connecting frame is fixedly installed on the right side of the top of the bottom plate. The connecting frame is fixedly connected to the right side of the top of the baffle. A spraying mechanism is arranged on the right side of the baffle. The spraying mechanism includes a first servo motor, a driving gear, a driven gear, a through groove, an electric clamp, a second servo motor, a threaded rod, a threaded sleeve, a fixing rod, a spraying frame, and a spray head.
[0008] Further preferably, the first servo motor is fixedly installed on the left side of the surface of the baffle, the driving gear is fixedly connected to the output end of the first servo motor, the driven gear is meshed and connected to the surface of the driving gear, the through groove is opened on the surface of the through groove and the baffle, and the electric clamp is fixedly connected to the inside of the through groove.
[0009] Further preferably, the second servo motor is fixedly connected to the right side of the surface of the connecting frame, the threaded rod is fixedly connected to the output end of the second servo motor, the threaded sleeve is threadedly connected to the surface of the threaded rod, the fixed rod is fixedly connected to the bottom of the threaded sleeve, the spraying frame is fixedly connected to the lower end of the fixed rod, and the spray nozzles communicate with the periphery inside the spraying frame.
[0010] Further preferably, sliding grooves are formed on both the front and rear sides of the top of the bottom plate, and the spraying frame is slidably connected to the inside of the sliding grooves.
[0011] Further preferably, a guiding block is fixedly installed on the top of the threaded sleeve, a guiding groove is formed on the top inside the connecting frame, and the guiding block is slidably connected to the inside of the guiding groove.
[0012] Further preferably, connecting rods are fixedly installed on the periphery of the left side of the driven gear, an annular sliding groove is formed on the right side of the baffle plate, and the connecting rods are slidably connected to the inside of the annular sliding groove.
[0013] Further preferably, anchor bolts are fixedly installed on the periphery of the top of the bottom plate, and the lower ends of the anchor bolts penetrate through the bottom plate and extend to the bottom of the bottom plate.
[0014] Due to the adoption of the above technical solutions in the embodiments of the present invention, it has the following advantages:
[0015] First, through the setting of the spraying mechanism, the present invention can drive the pipeline to rotate during the process of spraying the preservative on the pipeline to ensure uniform brushing, improve the coverage rate and protection effect of the preservative, reduce brushing funnels and redundancies, and also reduce manual intervention, save human resources and time costs, and reduce operation risks. In particular, the operation safety in complex environments is improved.
[0016] Second, through the setting of the sliding grooves, the present invention can improve the stability of the spraying frame during movement. Through the setting of the guiding block and the guiding groove, a guiding effect can be achieved to prevent the threaded sleeve from shifting during movement. Through the setting of the connecting rod and the annular sliding groove, the driven gear can be connected to prevent the driven gear from falling during rotation. Through the setting of the anchor bolts, the bottom plate can be installed and fixed.
[0017] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments, and features, further aspects, embodiments, and features of the present invention will be readily apparent by reference to the drawings and the following detailed description. Description of the Drawings
[0018] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 Schematic front view of the three-dimensional structure of the present utility model;
[0020] Figure 2 Schematic side view of the three-dimensional structure of the present utility model;
[0021] Figure 3 Schematic bottom view of the three-dimensional structure of the present utility model;
[0022] Figure 4 Schematic diagram of the structure of the baffle in the disassembled state of the present utility model.
[0023] Reference numerals: 1, bottom plate; 2, baffle; 3, connecting frame; 4, spraying mechanism; 401, first servo motor; 402, driving gear; 403, driven gear; 404, through groove; 405, electric clamp; 406, second servo motor; 407, threaded rod; 408, threaded sleeve; 409, fixed rod; 410, spraying frame; 411, nozzle; 5, chute; 6, guide block; 7, guide groove; 8, connecting rod; 9, annular chute; 10, anchor bolt. Detailed implementation manners
[0024] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0025] The following will detail the embodiments of the present utility model with reference to the accompanying drawings.
[0026] Embodiment 1
[0027] As Figures 1-4As shown in the figure, an anti-corrosion treatment device for gas pipeline processing provided by an embodiment of the present utility model includes a bottom plate 1. On the left side of the top of the bottom plate 1, a baffle 2 is fixedly installed. On the right side of the top of the bottom plate 1, a connecting frame 3 is fixedly installed. The connecting frame 3 is fixedly connected to the right side of the top of the baffle 2. A spraying mechanism 4 is arranged on the right side of the baffle 2. The spraying mechanism 4 includes a first servo motor 401, a driving gear 402, a driven gear 403, a through groove 404, an electric clamp 405, a second servo motor 406, a threaded rod 407, a threaded sleeve 408, a fixing rod 409, a spraying frame 410 and a spray head 411. The first servo motor 401 is fixedly installed on the left side of the surface of the baffle 2. The driving gear 402 is fixedly connected to the output end of the first servo motor 401. The driven gear 403 is meshed and connected to the surface of the driving gear 402. The through groove 404 is opened on the surface of the through groove 404 and the baffle 2. The electric clamp 405 is fixedly connected to the inside of the through groove 404. The second servo motor 406 is fixedly connected to the right side of the surface of the connecting frame 3. The threaded rod 407 is fixedly connected to the output end of the second servo motor 406. The threaded sleeve 408 is threadedly connected to the surface of the threaded rod 407. The fixing rod 409 is fixedly connected to the bottom of the threaded sleeve 408. The spraying frame 410 is fixedly connected to the lower end of the fixing rod 409. The spray head 411 communicates with the surroundings inside the spraying frame 410.
[0028] Through the setting of the spraying mechanism 4, during the process of spraying the anti-corrosion agent on the pipeline, the pipeline can be driven to rotate to ensure uniform coating, improve the coverage rate and protection effect of the anti-corrosion agent, reduce coating funnels and redundancy, and at the same time reduce manual intervention, save human resources and time costs, and reduce operation risks. In particular, the operation safety in complex environments is improved.
[0029] Embodiment 2
[0030] In one embodiment, sliding grooves 5 are opened on the front and rear sides of the top of the bottom plate 1. The spraying frame 410 is slidably connected to the inside of the sliding grooves 5. A guiding block 6 is fixedly installed on the top of the threaded sleeve 408. A guiding groove 7 is opened on the top inside the connecting frame 3. The guiding block 6 is slidably connected to the inside of the guiding groove 7. Connecting rods 8 are fixedly installed around the left side of the driven gear 403. An annular sliding groove 9 is opened on the right side of the baffle 2. The connecting rods 8 are slidably connected to the inside of the annular sliding groove 9. Anchor bolts 10 are fixedly installed around the top of the bottom plate 1. The lower ends of the anchor bolts 10 penetrate through the bottom plate 1 and extend to the bottom of the bottom plate 1.
[0031] Through the arrangement of the sliding groove 5, the stability during the movement of the spraying frame 410 can be improved. Through the arrangement of the guiding block 6 and the guiding groove 7, a guiding effect can be achieved to prevent deviation during the movement of the threaded sleeve 408. Through the arrangement of the connecting rod 8 and the annular sliding groove 9, the driven gear 403 can be connected to prevent the driven gear 403 from falling during rotation. Through the arrangement of the anchor bolts 10, the bottom plate 1 can be installed and fixed.
[0032] When the present utility model is working: by passing the gas pipeline to be processed through between the through grooves 404, the electric fixture 405 can be started to extend inwards to fix the pipeline. At this time, the first servo motor 401 can be started to work. After the first servo motor 401 is started, it will drive the transmission gear 402 at the output end to rotate. While the transmission gear 402 is rotating, under the action of tooth engagement, it drives the driven gear 403 to rotate, so that the electric fixture 405 and the pipeline rotate. At this time, the preservative can be sprayed onto the pipeline surface through the nozzle 411. At the same time, the second servo motor 406 is started to drive the threaded rod 407 at the output end to rotate. During the rotation of the threaded rod 407, the threaded sleeve 408 is driven to move horizontally through the threaded connection, so that the fixing rod 409 and the spraying frame 410 move along with the threaded sleeve 408 to adjust the spraying position.
[0033] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claimed rights.
Claims
1. An anti-corrosion treatment device for gas pipeline processing, characterized in that: The invention comprises a base plate (1), a baffle plate (2) is fixedly mounted on the left side of the top of the base plate (1), a connecting frame (3) is fixedly mounted on the right side of the top of the base plate (1), the connecting frame (3) is fixedly connected to the right side of the top of the baffle plate (2), a spraying mechanism (4) is arranged on the right side of the baffle plate (2), and the spraying mechanism (4) comprises a first servo motor (401), a transmission gear (402), a driven gear (403), a through groove (404), an electric clamp (405), a second servo motor (406), a threaded rod (407), a threaded sleeve (408), a fixed rod (409), a spraying frame (410) and a spray head (411).
2. The anti-corrosion treatment device for gas pipeline processing according to claim 1 is characterized in that: The first servo motor (401) is fixedly mounted on the left side of the surface of the baffle (2); the transmission gear (402) is fixedly connected to the output end of the first servo motor (401); the driven gear (403) is meshingly connected to the surface of the transmission gear (402); the through slot (404) is formed in the through slot (404) and the surface of the baffle (2); and the electric clamp (405) is fixedly connected to the inner side of the through slot (404).
3. The anti-corrosion treatment device for gas pipeline processing according to claim 1, characterized in that: The second servo motor (406) is fixedly connected to the right side of the surface of the connecting frame (3), the threaded rod (407) is fixedly connected to the output end of the second servo motor (406), the threaded sleeve (408) is threadedly connected to the surface of the threaded rod (407), the fixed rod (409) is fixedly connected to the bottom of the threaded sleeve (408), the spray frame (410) is fixedly connected to the lower end of the fixed rod (409), and the spray head (411) is connected to the inner side of the spray frame (410) around.
4. The anti-corrosion treatment device for gas pipeline processing according to claim 1, characterized in that: Slide grooves (5) are provided on both the front and rear sides of the top of the bottom plate (1), and the spraying frame (410) is slidably connected to the inner side of the slide grooves (5).
5. The anti-corrosion treatment device for gas pipeline processing according to claim 1, characterized in that: A guide block (6) is fixedly mounted on the top of the threaded sleeve (408), a guide groove (7) is provided on the top of the inner side of the connecting frame (3), and the guide block (6) is slidably connected to the inner side of the guide groove (7).
6. The anti-corrosion treatment device for gas pipeline processing according to claim 1, characterized in that: Connecting rods (8) are fixedly mounted around the left side of the driven gear (403), an annular sliding groove (9) is provided on the right side of the baffle (2), and the connecting rod (8) is slidably connected to the inner side of the annular sliding groove (9).
7. The anti-corrosion treatment device for gas pipeline processing according to claim 1, characterized in that: Anchor bolts (10) are fixedly mounted on all four sides of the top of the base plate (1), and the lower ends of the anchor bolts (10) penetrate the base plate (1) and extend to the bottom of the base plate (1).