Automatic sorting and packaging warehouse for linen supplies
By designing an automatic sorting and packaging library, and using the automatic identification function of rotary sorting machine and data acquisition board, the problem of high labor consumption in the processing of hotel linen supplies is solved, efficient and accurate automated processing is achieved, and cost investment is reduced.
Patent Information
- Application Number
- CN202421825716.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the automated processing of hotel linen supplies still requires a lot of manpower, resulting in large labor consumption and increased cost investment, and it is difficult to cope with the peak of tidal linen use.
An automatic sorting and packaging library including a rotary lifting three-dimensional library, a rotary sorting machine and a controller are designed. Through the multi-channel design of the rotary sorter, the automatic recognition function of the visual recognition camera and electronic tag readers on the data acquisition board, and the automatic inlet and outgoing operation of the push and pull operation components, the automatic sorting and packaging of linen supplies are realized.
It greatly saves manpower, improves efficiency, reduces manpower consumption and cost investment, and can accurately and efficiently handle the in-stock and out-of-stock of linen supplies.
Smart Images
Figure CN222931324U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packing libraries, in particular to an automatic sorting and packing library for linen supplies. Background Art
[0002] After the automatic washing, automatic drying and folding machines for hotel linen came out, electronic tags RFID sewn inside the linen were used in the industry. However, it was still very inconvenient to use because it was manually scanned, sorted and classified manually, and transported into and out of the warehouse manually. The original automated workload matching the previous process accounted for half of the total workload. A medium-sized washing factory with a daily washing capacity of 4,200 pieces still needed to be equipped with about 40 people to barely complete the task. It was very difficult to complete the task during holidays and additional manpower was needed, resulting in high labor consumption and increased cost investment. In addition, in order to cope with the tidal peak of linen usage, many hotels had to add more linen supplies for emergencies, which further increased the industry cost. Content of the Utility Model
[0003] The purpose of the utility model is to provide an automatic sorting and packing library for linen supplies, which solves the problems of high labor consumption and increased cost investment.
[0004] The utility model solves the above technical problems through the following technical solutions. The utility model includes:
[0005] A rotary lifting three-dimensional library, which is internally provided with a chain lifting structure and a set of inventory boards controlled by the chain lifting structure;
[0006] A rotary sorter, which is arranged on the front side of the rotary lifting three-dimensional garage. The rotary sorter includes a machine body, a chain rotating structure, a plurality of sorting hoppers controlled by the chain rotating structure, a plurality of belt conveyors and a push-pull operation component. A data acquisition board is installed on the top of the belt conveyor through a mounting rod. A visual recognition camera and an electronic tag reader / writer are arranged on the data acquisition board. An electric guide rail is installed on the top of the front side of the machine body, and the electric guide rail is used to control the movement of the push-pull operation component;
[0007] A controller, which is arranged on one side of the rotary sorter. The visual recognition camera and the electronic tag reader / writer are both communicatively connected with the controller. The controller is respectively communicatively connected with the chain lifting structure, the chain rotating structure, the push-pull operation component and the electric guide rail.
[0008] Preferably, both the chain lifting structure and the chain circulation structure include a driving chain and a driving structure, and the driving structure is used to control the rotation of the driving chain.
[0009] Preferably, the pushing and pulling operation assembly includes a moving block, an electric telescopic rod, and a mechanical gripper. The moving block is installed on the top of the electric guide rail. The electric telescopic rod is fixedly installed on the front side of the moving block. The mechanical gripper is arranged on the rear side of the moving block and installed at the output end of the electric telescopic rod. The mechanical gripper corresponds to the sorting hopper.
[0010] Preferably, a deviation rectifier is installed at the rear side of the belt conveyor, and the deviation rectifier is located on the top of the sorting hopper.
[0011] Preferably, the deviation rectifier includes a deviation rectification frame and a deviation rectification plate. The deviation rectification plate is installed on both sides of the inner wall of the deviation rectification frame through damping rods.
[0012] Preferably, a receiving opening is formed in the deviation rectification plate, and a plurality of discharge rollers are rotatably installed in the receiving opening.
[0013] Preferably, an automatic bundling machine and an outbound frame are respectively arranged on both sides of the rotary lifting three-dimensional warehouse. The automatic bundling machine and the outbound frame both correspond to the sorting hopper.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. Through multiple channels, the present invention can facilitate the warehousing of different linen supplies. Through the data acquisition board, the visual recognition camera and the electronic tag reader / writer arranged above it, the linen information can be automatically recognized, and with the cooperation of the pushing and pulling operation assembly, the warehousing and outbound operations can be automatically completed, greatly saving manpower and improving efficiency.
[0016] 2. Through the deviation rectifier, the present invention can automatically complete the deviation rectification operation, so that the position of the linen supplies can be accurately guaranteed during warehousing, and no dislocation will occur. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the front view structure view of the present invention;
[0018] Figure 2 is the belt conveyor structure view of the present invention;
[0019] Figure 3 is the partial structure view of the present invention;
[0020] Figure 4 is the pushing and pulling operation assembly structure view of the present invention.
[0021] The numbers in the figures represent:
[0022] 1. Rotary lifting three-dimensional warehouse; 2. Chain lifting structure; 3. Inventory board group; 4. Rotary sorter; 5. Machine body; 6. Chain rotation structure; 7. Installation rod; 8. Sorting hopper; 9. Belt conveyor; 10. Pushing and pulling operation component; 11. Data acquisition board; 12. Visual recognition camera; 13. Electronic label reader / writer; 14. Electric guide rail; 15. Controller; 16. Active chain; 17. Driving structure; 18. Moving block; 19. Electric telescopic rod; 20. Mechanical gripper; 21. Deviation rectifier; 22. Deviation rectification frame; 23. Deviation rectification board; 24. Discharging roller; 25. Automatic packing machine; 26. Outbound frame. Detailed implementation manner
[0023] The following combines the drawings to make a more detailed description of the above and other technical features and advantages of the present utility model.
[0024] This embodiment provides a technical solution: An automatic sorting and packing warehouse for linen supplies, as Figures 1-4 shown, includes a rotary lifting three-dimensional warehouse 1, a rotary sorter 4 and a controller 15.
[0025] In a specific implementation, as Figure 1 and Figure 3 shown, a chain lifting structure 2 and an inventory board group 3 controlled by the chain lifting structure 2 are arranged inside the rotary lifting three-dimensional warehouse 1. The chain lifting structure 2 can control the up and down movement of the inventory board group 3 to facilitate the accurate inbound and outbound control of linen supplies.
[0026] In a specific implementation, as Figure 1 and Figure 2 shown, the rotary sorter 4 is arranged on the front side of the rotary lifting three-dimensional garage. The rotary sorter 4 includes a machine body 5, a chain rotation structure 6, a plurality of sorting hoppers 8 controlled by the chain rotation structure 6, a plurality of belt conveyors 9 and a pushing and pulling operation component 10. A data acquisition board 11 is installed on the top of the belt conveyor 9 through an installation rod 7. A visual recognition camera 12 and an electronic label reader / writer 13 are arranged on the data acquisition board 11. An electric guide rail 14 is installed on the top of the front side of the machine body 5. The electric guide rail is used to control the movement of the pushing and pulling operation component 10. The plurality of belt conveyors 9 form multiple channels, which can more conveniently facilitate the inbound of different linen supplies.
[0027] The controller 15 is arranged on one side of the rotary sorter 4. The visual recognition camera 12 and the electronic tag reader / writer 13 are both communicatively connected to the controller 15. The controller 15 is respectively communicatively connected to the chain lifting structure 2, the chain rotating structure 6, the push-pull operation component 10 and the electric guide rail 14. When storing, the linen supplies are placed on the belt conveyor 9. The visual recognition camera 12 and the electronic tag reader / writer 13 can recognize the linen information and transmit the linen information to the controller 15. Then, the controller 15 can control the chain rotating structure 6 to move the sorting hopper 8 to the corresponding position to catch the linen, and at the same time, can control the electric guide rail 14 to move the push-pull operation component 10 to the front side of the sorting hopper 8. Through the push-pull operation component 10, the linen supplies in the sorting hopper 8 can be pushed into storage.
[0028] Furthermore, both the chain lifting structure 2 and the chain circulating structure include a driving chain 16 and a driving structure 17. The driving structure 17 is used to control the rotation of the driving chain 16. By driving the driving chain 16 to rotate through the driving structure 17, the inventory board group 3 can be controlled to move up and down and the sorting hopper 8 can be controlled to rotate and move.
[0029] Even further, the push-pull operation component 10 includes a moving block 18, an electric telescopic rod 19 and a mechanical claw 20. The moving block 18 is installed on the top of the electric guide rail 14. The electric telescopic rod 19 is fixedly installed on the front side of the moving block 18. The mechanical claw 20 is arranged on the rear side of the moving block 18 and installed at the output end of the electric telescopic rod 19. The mechanical claw 20 corresponds to the sorting hopper 8. The electric telescopic rod 19 can control the forward and backward movement of the mechanical claw 20. Through the mechanical claw 20, the linen supplies can be pushed into the inventory board group 3 and the linen supplies in the inventory board group 3 can also be taken out. Therefore, it is convenient for the storage and retrieval of linen supplies.
[0030] Even further, a deviation rectifier 21 is installed at the rear side of the belt conveyor 9. The deviation rectifier 21 is located above the sorting hopper 8. The deviation rectifier 21 includes a deviation rectifying frame 22 and a deviation rectifying plate 23. The deviation rectifying plate 23 is installed on both sides of the inner wall of the deviation rectifying frame 22 through damping rods. A receiving port is formed in the deviation rectifying plate 23, and a plurality of discharging rollers 24 are rotatably installed in the receiving port. Through the deviation rectifier 21, it can be ensured that the linen supplies are accurately positioned when entering the sorting hopper 8.
[0031] Even further, an automatic packing machine 25 and an outbound frame 26 are respectively arranged on both sides of the rotary lifting three-dimensional warehouse 1. The automatic packing machine 25 and the outbound frame 26 both correspond to the sorting hopper 8. Through the packing machine, it is convenient to pack the linen supplies. Through the outbound frame 26, the linen supplies can be placed therein when taken out to facilitate subsequent retrieval.
[0032] The above are only the preferred embodiments of the present utility model, which are merely illustrative rather than restrictive to the present utility model. Those skilled in the art understand that many changes, modifications, and even equivalents can be made to it within the spirit and scope defined by the claims of the present utility model, but all will fall within the protection scope of the present utility model.
Claims
1. An automatic sorting and packaging warehouse for linen supplies, characterized in that: include: A rotating lifting stereoscopic warehouse (1) is provided with a chain lifting structure (2) and a storage plate group (3) controlled by the chain lifting structure (2); A rotary sorting machine (4) is arranged at the front side of a rotary lifting stereo garage, the rotary sorting machine (4) comprising a machine body (5), a chain rotating structure (6), a plurality of sorting hoppers (8) controlled by the chain rotating structure, a plurality of belt conveyors (9) and a push-pull operating component (10), a data acquisition board (11) being installed on the top of the belt conveyor (9) via a mounting rod (7), a visual recognition camera (12) and an electronic tag reader (13) being arranged on the data acquisition board (11), an electric guide rail (14) being installed on the top of the front side of the machine body (5), the electric guide rail being used to control the movement of the push-pull operating component (10); A controller (15) is arranged on one side of the rotary sorting machine (4); the visual recognition camera (12) and the electronic tag reader / writer (13) are both communicatively connected to the controller (15); and the controller (15) is respectively communicatively connected to the chain lifting structure (2), the chain rotating structure (6), the push-pull operating assembly (10) and the electric guide rail (14).
2. The automatic sorting and packaging warehouse for linen products according to claim 1, characterized in that: The chain lifting structure (2) and the chain circulating structure both comprise a driving chain (16) and a driving structure (17); the driving structure (17) is used to control the rotation of the driving chain (16).
3. The automatic sorting and packaging warehouse for linen products according to claim 2, characterized in that: The push-pull operation assembly (10) comprises a moving block (18), an electric telescopic rod (19) and a mechanical clamp (20); the moving block (18) is mounted on the top of the electric guide rail (14); the electric telescopic rod (19) is fixedly mounted on the front side of the moving block (18); the mechanical clamp (20) is arranged on the rear side of the moving block (18) and mounted on the output end of the electric telescopic rod (19); the mechanical clamp (20) corresponds to the sorting hopper (8).
4. The automatic sorting and packaging warehouse for linen products according to claim 1, characterized in that: A deviation correcting machine (21) is installed on the rear side of the belt conveyor (9), and the deviation correcting machine (21) is located on the top of the sorting hopper (8).
5. The automatic sorting and packaging warehouse for linen products as claimed in claim 4, characterized in that: The deflection correcting machine (21) comprises a deflection correcting frame (22) and a deflection correcting plate (23), wherein the deflection correcting plate (23) is mounted on both sides of the inner wall of the deflection correcting frame (22) via a damping rod.
6. The automatic sorting and packaging warehouse for linen products as claimed in claim 5, characterized in that: A receiving opening is provided in the deviation correcting plate (23), and a plurality of discharge rollers (24) are rotatably mounted in the receiving opening.
7. The automatic sorting and packaging warehouse for linen products according to claim 1, characterized in that: An automatic packing machine (25) and a warehouse-out frame (26) are respectively arranged on both sides of the rotating lifting stereoscopic warehouse (1); the automatic packing machine (25) and the warehouse-out frame (26) both correspond to the sorting hopper (8).