Steel wire surface degreasing device

Abstract

The utility model discloses a steel wire surface degreasing device which comprises a base and is characterized in that a first support and a second support are sequentially arranged on the base, a first steel wire wheel set is arranged on the first support, and an induction heating mechanism is arranged behind the first steel wire wheel set. A second steel wire wheel set is arranged behind the induction heating mechanism and arranged on a second support. An induction heating mechanism is arranged, a steel wire is erected between a front positioning roller set and a rear positioning roller set, the steel wire is kept straight in the horizontal direction and enters the middle of an induction heating coil through passing holes in the two sides of an induction heating electric box, and the induction heating coil is powered on and emits heat to conduct sintering treatment on the surface of the steel wire. The residual lubricant on the surface of the steel wire is sintered into blocks, adhesive force between the lubricant and the steel wire is reduced, friction is generated between the second steel wire wheel set and the surface of the steel wire subsequently, sintered blocks on the upper surface of the steel wire are scraped off, and removal of the lubricant is completed.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wire manufacturing, in particular to an oil removal device for the surface of steel wire. Background Art

[0002] During the stretching process of steel wire, grease and lubricating powder are coated on the surface for lubrication, so as to reduce the friction force suffered by the steel wire during stretching and prevent the steel wire from breaking. In subsequent steel wire manufacturing processes, the lubricant on the surface needs to be removed to ensure that the surface of the steel wire is clean and free of impurities in processes such as galvanizing. The traditional oil removal method is to immerse the steel wire in an alkaline solution for alkali washing and then neutralize it with an acidic solution. In this process, a large amount of chemical solutions are required, and most of these chemical solutions are corrosive, causing relatively large environmental pollution. Now, it is necessary to change the method of removing the grease on the surface of the steel wire to reduce environmental pollution during the manufacturing process of the steel wire. Content of the Utility Model

[0003] (I) Technical Problems to be Solved

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide an oil removal device for the surface of steel wire to solve the problem of removing the grease on the surface of the steel wire with low pollution as mentioned in the above background art.

[0005] (II) Technical Solutions

[0006] To achieve the above purpose, the utility model provides the following technical solution: An oil removal device for the surface of steel wire, including a base, characterized in that: a first support and a second support are sequentially arranged on the base, a first steel wire wheel group is arranged on the first support, an induction heating mechanism is arranged behind the first steel wire wheel group, a second steel wire wheel group is arranged behind the induction heating mechanism, and the second steel wire wheel group is arranged on the second support;

[0007] The induction heating mechanism includes an induction heating coil, an induction heating electric box, a front positioning roller group, a front steel wire passing groove, a rear positioning roller group and a rear steel wire passing groove; the induction heating electric box is fixed on the base between the first support and the second support, the induction heating coil is fixed in the induction heating electric box, the front positioning roller group and the rear positioning roller group are fixed on both sides of the induction heating electric box, the front steel wire passing groove is opened on the front positioning roller group, and the rear steel wire passing groove is opened on the rear positioning roller group.

[0008] Preferably, the front positioning roller group and the rear positioning roller group are on the same horizontal plane, and the number of steel wire passing holes in the induction heating coil is the same as that of the front steel wire passing groove and the rear steel wire passing groove and they are on the same horizontal line.

[0009] Preferably, in the present utility model, the first wire wheel group is divided into a first upper wire wheel and a first lower wire wheel. The first upper wire wheel is fixed obliquely above the first lower wire wheel, and the lower edge of the first upper wire wheel is located at the uppermost end of the first lower wire wheel.

[0010] Preferably, in the present utility model, the second wire wheel group is divided into a second upper wire wheel and a second lower wire wheel. The second upper wire wheel is fixed obliquely above the second lower wire wheel, and the lower edge of the second upper wire wheel is located at the uppermost end of the second lower wire wheel.

[0011] Preferably, in the present utility model, a first dust cover is provided above the first wire wheel group. The first dust cover is provided with a first wire inlet hole at the position where the wire enters the first upper wire wheel. A first chute is provided at the bottom of the first wire wheel group, and the first chute is connected to a lubricant collection tank.

[0012] Preferably, in the present utility model, a second dust cover is provided above the second wire wheel group. The second dust cover is provided with a second wire outlet hole at the position where the wire exits the second upper wire wheel. A second chute is provided at the bottom of the second wire wheel group, and the second chute is connected to a sintered dust collection tank.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By providing an induction heating mechanism in the present utility model, the wire is arranged between the front positioning roller group and the rear positioning roller group, keeping the wire straight in the horizontal direction. It enters the middle of the induction heating coil through the through holes on both sides of the induction heating electric box. The induction heating coil is energized to generate heat to sinter the surface of the wire, sintering the residual lubricant on the wire surface into blocks, reducing the adhesion to the wire, and facilitating subsequent removal.

[0015] 2. By dividing the second wire wheel group into a second upper wire wheel and a second lower wire wheel in the present utility model, when the second upper wire wheel rotates, it generates friction with the upper surface of the wire to scrape off the sintered blocks on the upper surface of the wire. After being scraped by the second upper wire wheel, the wire is immediately scraped on the lower surface by the second lower wire wheel. Since the lower edge of the second upper wire wheel is located at the uppermost end of the second lower wire wheel, the wire advances smoothly in the horizontal direction, completing the removal of the lubricant on the wire surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall external structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the overall planar structure of the present utility model.

[0018] In the figure: 1. Base; 2. First support; 3. Second support; 4. First wire wheel group; 401. First upper wire wheel; 402. First lower wire wheel; 403. First dust cover; 404. First wire inlet hole; 405. First chute; 406. Lubricant collection groove; 5. Induction heating mechanism; 501. Induction heating coil; 502. Induction heating electric box; 503. Front positioning roller group; 504. Front wire passing groove; 505. Rear positioning roller group; 506. Rear wire passing groove; 6. Second wire wheel group; 601. Second upper wire wheel; 602. Second lower wire wheel; 603. Second dust cover; 604. Second wire outlet hole; 605. Second chute; 606. Sintered dust collection groove. Detailed implementation manners

[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0020] As Figures 1 to 2 shown, the present invention provides a device for removing grease from the surface of a wire, which includes a base 1. A first support 2 and a second support 3 are sequentially arranged on the base 1. A first wire wheel group 4 is arranged on the first support 2. An induction heating mechanism 5 is arranged behind the first wire wheel group 4. A second wire wheel group 6 is arranged behind the induction heating mechanism 5. The second wire wheel group 6 is arranged on the second support 3;

[0021] Refer to Figures 1-2 , the induction heating mechanism 5 includes an induction heating coil 501, an induction heating electric box 502, a front positioning roller group 503, a front wire passing groove 504, a rear positioning roller group 505 and a rear wire passing groove 506; The induction heating electric box 502 is fixed on the base 1 between the first support 2 and the second support 3. An induction heating coil 501 is fixed in the induction heating electric box 502. The front positioning roller group 503 and the rear positioning roller group 505 are fixed on both sides of the induction heating electric box 502. A front wire passing groove 504 is formed in the front positioning roller group 503, and a rear wire passing groove 506 is formed in the rear positioning roller group 505.

[0022] By setting up the induction heating mechanism 5, the steel wire is placed between the front positioning roller group 503 and the rear positioning roller group 505, keeping the steel wire straight in the horizontal direction. It enters the middle of the induction heating coil 501 through the through holes on both sides of the induction heating electric box 502. The induction heating coil 501 is energized to generate heat for sintering the surface of the steel wire, sintering the lubricant residues on the steel wire surface into blocks, reducing the adhesion with the steel wire, and facilitating subsequent removal.

[0023] Reference Figures 1-2 , the second steel wire wheel group 6 is divided into a second upper steel wire wheel 601 and a second lower steel wire wheel 602. The second upper steel wire wheel 601 is fixed diagonally above the second lower steel wire wheel 602, and the lower edge of the second upper steel wire wheel 601 is located at the uppermost end of the second lower steel wire wheel 602.

[0024] By dividing the second steel wire wheel group 6 into a second upper steel wire wheel 601 and a second lower steel wire wheel 602, when the second upper steel wire wheel 601 rotates, it generates friction with the upper surface of the steel wire to scrape off the sintered blocks on the upper surface of the steel wire. Immediately after being scraped by the second upper steel wire wheel 601, the lower surface of the steel wire is scraped by the second lower steel wire wheel 602. Since the lower edge of the second upper steel wire wheel 601 is located at the uppermost end of the second lower steel wire wheel 602, the steel wire advances smoothly in the horizontal direction, completing the removal of the lubricant on the steel wire surface.

[0025] Usage method

[0026] The working principle and usage process of the present utility model: A number of steel wires pass through the first wire inlet hole 404 in parallel after being turned by the steering device and enter the first steel wire wheel group 6, passing through between the first upper steel wire wheel 401 and the lower steel wire wheel 402 for the first powder brushing to preliminarily remove the surface lubricant. The removed lubricant is transferred into the lubricant collection tank 406 along the first chute 405 for centralized treatment; Subsequently, the steel wire enters the induction heating electric box 502 through the front positioning roller group 503, and the induction heating coil 501 heats and sinters the surface of the steel wire, and then passes out through the rear positioning roller group 505. The number of wire through holes in the induction heating coil 51 is the same as that of the front wire through groove 504 and the rear wire through groove 506 and is on the same horizontal line, ensuring smooth passage of the steel wire in the induction heating coil 501. Subsequently, it enters the second steel wire wheel group 6, and the second upper steel wire wheel 601 and the second lower steel wire wheel 602 polish and remove the sintered dust on the surface of the steel wire and collect it into the sintered dust collection tank 606, completing the removal of the grease on the surface of the steel wire.

[0027] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel wire surface degreasing device, comprising a base (1), characterized in that: The base (1) is provided with a first bracket (2) and a second bracket (3) in sequence; the first bracket (2) is provided with a first wire wheel assembly (4); an induction heating mechanism (5) is provided behind the first wire wheel assembly (4); a second wire wheel assembly (6) is provided behind the induction heating mechanism (5); and the second wire wheel assembly (6) is provided on the second bracket (3); The induction heating mechanism (5) comprises an induction heating coil (501), an induction heating electric box (502), a front positioning roller group (503), a front steel wire passing groove (504), a rear positioning roller group (505) and a rear steel wire passing groove (506); the induction heating electric box (502) is fixed on the base (1) and located between the first bracket (2) and the second bracket (3); the induction heating coil (501) is fixed inside the induction heating electric box (502); the front positioning roller group (503) and the rear positioning roller group (505) are fixed on both sides of the induction heating electric box (502); the front positioning roller group (503) is provided with a front steel wire passing groove (504); and the rear positioning roller group (505) is provided with a rear steel wire passing groove (506).

2. A steel wire surface degreasing device according to claim 1, characterized in that: The front positioning roller group (503) and the rear positioning roller group (505) are located on the same horizontal plane, and the number of the steel wire passing holes in the induction heating coil (501) and the front steel wire passing slots (504) and the rear steel wire passing slots (506) are consistent and located on the same horizontal line.

3. A steel wire surface degreasing device according to claim 1, characterized in that: The first wire wheel assembly (4) is divided into a first upper wire wheel (401) and a first lower wire wheel (402); the first upper wire wheel (401) is fixed obliquely above the first lower wire wheel (402); and the lower edge of the first upper wire wheel (401) is located at the uppermost end of the first lower wire wheel (402).

4. A steel wire surface degreasing device according to claim 1, characterized in that: The second wire wheel assembly (6) is divided into a second upper wire wheel (601) and a second lower wire wheel (602); the second upper wire wheel (601) is fixed obliquely above the second lower wire wheel (602); and the lower edge of the second upper wire wheel (601) is located at the uppermost end of the second lower wire wheel (602).

5. The steel wire surface degreasing device according to claim 1, characterized in that: A first dust cover (403) is arranged above the first wire wheel assembly (4); the first dust cover (403) is provided with a first wire inlet hole (404) at a position where the first upper wire wheel (401) inlets the wire; a first slide groove (405) is arranged at the bottom of the first wire wheel assembly (4); the first slide groove (405) is connected to a lubricant collecting groove (406).

6. A steel wire surface degreasing device according to claim 1, characterized in that: A second dust cover (603) is arranged above the second wire wheel assembly (6); the second dust cover (603) is provided with a second wire outlet hole (604) at a position where the second upper wire wheel (601) outlets the wire; a second chute (605) is arranged at the bottom of the second wire wheel assembly (6); the second chute (605) is connected to a sintering dust collection trough (606).

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