Novel aluminum profile extrusion forming machine

By designing safety monitoring mechanisms and mold mechanisms in the aluminum profile extrusion molding machine, safety accidents caused by the lack of protective structures in the prior art are solved, and higher safety of use and convenient operation are achieved.

CN222931645UActive Publication Date: 2025-06-03FOSHAN GUANHONG METAL PROD CO LTD
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Patent Information

Application Number
CN202421953342.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-03
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The existing aluminum profile extrusion molding machines lack protective structure during use, resulting in safety accidents that are prone to irregular operation.

Method used

A new aluminum profile extrusion forming machine is designed, using a safety monitoring mechanism, a lower mold mechanism and an upper mold mechanism, and extrusion forming is achieved through electric telescopic rods and mobile mounting plates, and safety monitoring and emergency stop functions are achieved through infrared transceivers and fastening bolts.

Benefits of technology

Through the real-time detection of the safety monitoring mechanism and the emergency stop function of the controller, external objects are prevented from entering the inside, which improves the safety of use; the design of the lower die and upper die mechanism is stable and the mold can be quickly replaced, which improves the convenience and safety of operation.

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Abstract

The utility model relates to the technical field of extrusion forming machines, in particular to a novel aluminum profile extrusion forming machine which comprises a mounting base, an operation table is fixedly connected to the top of the mounting base, a fixed guide column is fixedly connected to the top of the operation table, and a connecting top plate is fixedly connected to the top of the fixed guide column. An electric telescopic rod is fixedly connected into the connecting top plate, the output end of the electric telescopic rod is fixedly connected with a movable mounting plate, safety monitoring mechanisms are arranged on the front surface of the movable mounting plate and the front surface of the operation table, and real-time detection can be conducted in the using process through the arranged safety monitoring mechanisms; and external objects are prevented from moving towards the inner side of the whole, if it is detected that the objects move, the whole is controlled by the controller to be shut down, the two sides of the whole can be blocked through the fixed guide rails and the connecting baffles, and the use safety is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of extrusion molding machines, in particular to a new type of aluminum profile extrusion forming machine. Background Art

[0002] Aluminum alloy profiles are one of the most widely used non-ferrous metal structural materials in industry. When aluminum profiles are produced and processed, they are usually processed by an extrusion molding machine.

[0003] After retrieval, such as an aluminum profile extrusion molding machine capable of rapid cooling disclosed in the publication number CN208527726U, which includes a top plate and a driving device. The lower surface of the top plate is fixedly connected to the upper surface of the bottom plate through four sliding rods, and the four sliding rods are respectively located at the four corners of the lower surface of the top plate. The upper surface of the bottom plate is fixedly connected to the lower surface of the extrusion machine through a rotating device, and the rotating device is located on the right side of the top plate. The upper surface of the bottom plate is fixedly connected to the lower surface of the sliding sleeve through a spring, and the spring is sleeved on the outer surface of the sliding rod. The inside of the sliding sleeve is sleeved with the outer surface of the sliding rod, and the sliding sleeve is clamped to the lower surface of the support plate.

[0004] The above technical solution has certain beneficial effects, but in the actual use process, the edge of the extrusion machine usually does not have a protection structure, resulting in the occurrence of safety accidents easily if the operation is not standardized during the use process. Therefore, we propose a new type of aluminum profile extrusion forming machine. Summary of the Utility Model

[0005] In view of the above problems, the utility model provides a new type of aluminum profile extrusion forming machine, which can solve the problems existing in the above background art.

[0006] The technical solution of the utility model is as follows:

[0007] A new type of aluminum profile extrusion forming machine includes an installation base. The top of the installation base is fixedly connected with an operation table. The top of the operation table is fixedly connected with fixed guiding columns. The top of the fixed guiding columns is fixedly connected with a connecting top plate. The inside of the connecting top plate is fixedly connected with an electric telescopic rod. The output end of the electric telescopic rod is fixedly connected with a moving installation plate. Safety monitoring mechanisms are arranged on the front surfaces of the moving installation plate and the operation table.

[0008] In a further technical solution, the top of the operation table is fixedly connected with a lower die mechanism, and the bottom of the moving installation plate is fixedly connected with an upper die mechanism.

[0009] In a further technical solution, the safety monitoring mechanism includes an installation support block. The installation support block and the operation table and the moving installation plate are connected by a first fastening bolt in a threaded manner. One end of the installation support block is fixedly connected with an infrared transceiver.

[0010] In a further technical solution, fixing through grooves are formed on both sides of the movable mounting plate, a fixing guide rail is fixedly connected between the bottom end of the connecting top plate and the top end of the operating table, and a connecting baffle is fixedly connected to one side of the fixing guide rail.

[0011] In a further technical solution, the outer surface of the fixing guide rail and the inner side of the fixing through groove are slidably fitted with each other, and the side of the connecting baffle and the side of the movable mounting plate are slidably fitted with each other.

[0012] In a further technical solution, both the lower die mechanism and the upper die mechanism include fixed mounting sleeve blocks, a connecting mounting frame is movably connected inside the fixed mounting sleeve blocks, an upper die is fixedly connected inside one of the connecting mounting frames, a lower die is fixedly connected inside the other connecting mounting frame, a connecting handle is fixedly connected to the surface of the connecting mounting frame, threaded holes are formed on both sides of one end of the connecting mounting frame and the fixed mounting sleeve blocks, and a second fastening bolt is threadedly connected inside the threaded holes.

[0013] In a further technical solution, the inner sides of both ends of the connecting mounting frame close to the connecting handle and the outer surface of the end part of the fixed mounting sleeve block are mutually fitted.

[0014] The beneficial effects of the present utility model are:

[0015] 1. Through the provided safety monitoring mechanism, it can be detected in real time during use to prevent external objects from moving towards the inside of the whole. If an object movement is detected, the whole will be controlled to stop by the controller, and the fixing guide rail and the connecting baffle can block both sides of the whole, further improving the use safety;

[0016] 2. Through the provided lower die mechanism and upper die mechanism, during use, the aluminum profile can be stably extruded and formed, and at the same time, the inner components of the lower die mechanism and the upper die mechanism can be quickly replaced correspondingly according to production requirements, and the operation is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall structural schematic diagram of a new type of aluminum profile extrusion forming machine according to an embodiment of the present utility model;

[0018] Figure 2 is the exploded structural schematic diagram of a new type of aluminum profile extrusion forming machine according to an embodiment of the present utility model;

[0019] Figure 3 is the exploded structural schematic diagram of the lower die mechanism and the upper die mechanism of a new type of aluminum profile extrusion forming machine according to an embodiment of the present utility model.

[0020] Description of the reference numerals:

[0021] 1. Installation base; 2. Operating table; 3. Fixed guiding column; 4. Connecting top plate; 5. Electric telescopic rod; 6. Moving installation plate; 7. Safety monitoring mechanism; 8. Lower die mechanism; 9. Upper die mechanism; 10. Installation support block; 11. First fastening bolt; 12. Infrared transceiver; 13. Fixed through slot; 14. Fixed guide rail; 15. Connecting baffle; 16. Fixed installation sleeve block; 17. Upper die; 18. Lower die; 19. Connecting installation frame; 20. Connecting handle; 21. Threaded hole; 22. Second fastening bolt. Detailed implementation manners

[0022] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

[0023] Embodiment:

[0024] As Figures 1-3 shown, a new type of aluminum profile extrusion forming machine includes an installation base 1. The top of the installation base 1 is fixedly connected with an operating table 2. The top of the operating table 2 is fixedly connected with a fixed guiding column 3. The top of the fixed guiding column 3 is fixedly connected with a connecting top plate 4. An electric telescopic rod 5 is fixedly connected inside the connecting top plate 4. The output end of the electric telescopic rod 5 is fixedly connected with a moving installation plate 6. Safety monitoring mechanisms 7 are provided on the front surfaces of both the moving installation plate 6 and the operating table 2.

[0025] The working principle of the above technical solution is as follows:

[0026] During the use process, the mutual cooperation between the safety monitoring mechanisms 7 can improve the overall use safety. If there is an external object between the safety monitoring mechanisms 7 during the overall extrusion stroke, the safety monitoring mechanism 7 can make the whole perform an emergency stop through the controller to avoid safety accidents.

[0027] In another embodiment, as Figure 3 shown, the top of the operating table 2 is fixedly connected with a lower die mechanism 8, and the bottom of the moving installation plate 6 is fixedly connected with an upper die mechanism 9.

[0028] It is convenient for the mutual cooperation between the lower die mechanism 8 and the upper die mechanism 9 to perform extrusion forming treatment on the aluminum profile.

[0029] In another embodiment, as Figure 2 shown, the safety monitoring mechanism 7 includes an installation support block 10. The installation support block 10 is threadedly connected with the operating table 2 and the moving installation plate 6 through a first fastening bolt 11. One end of the installation support block 10 is fixedly connected with an infrared transceiver 12.

[0030] It is convenient for the infrared transceiver 12 to emit and receive infrared rays, so as to enable real-time detection and facilitate operation.

[0031] In another embodiment, as Figure 2 shown, fixing through grooves 13 are formed on both sides of the movable mounting plate 6. A fixing guide rail 14 is fixedly connected between the bottom end of the connecting top plate 4 and the top end of the operating table 2. A connecting baffle 15 is fixedly connected to one side of the fixing guide rail 14.

[0032] When the electric telescopic rod 5 lifts and lowers the movable mounting plate 6, it is convenient for the movable mounting plate 6 to move on the outer surface of the fixing guide rail 14, guiding and restricting the movement of the movable mounting plate 6. At the same time, the connecting baffle 15 can also shield and protect the whole side, facilitating operation.

[0033] In another embodiment, as Figure 2 shown, the outer surface of the fixing guide rail 14 and the inner side of the fixing through groove 13 are slidably fitted with each other. One side of the connecting baffle 15 and one side of the movable mounting plate 6 are slidably fitted with each other.

[0034] It is convenient for the movable mounting plate 6 to move stably on the outer surface of the fixing guide rail 14 and one side of the connecting baffle 15, facilitating operation.

[0035] In another embodiment, as Figure 3 shown, both the lower die mechanism 8 and the upper die mechanism 9 include fixed mounting sleeve blocks 16. A connecting mounting frame 19 is movably connected inside the fixed mounting sleeve block 16. An upper die 17 is fixedly connected inside one of the connecting mounting frames 19, and a lower die 18 is fixedly connected inside the other connecting mounting frame 19. A connecting handle 20 is fixedly connected to the surface of the connecting mounting frame 19. Threaded holes 21 are formed on both sides of one end of the connecting mounting frame 19 and the fixed mounting sleeve block 16. A second fastening bolt 22 is threadedly connected inside the threaded hole 21.

[0036] It is convenient to rotate and disassemble the second fastening bolt 22, then pull the connecting handle 20 to drive the connecting mounting frame 19, the upper die 17 and the lower die 18 to move, and the upper die 17 and the lower die 18 can be replaced according to actual production requirements, facilitating operation.

[0037] In another embodiment, as Figure 3 shown, the inner sides of both ends of the connecting mounting frame 19 close to the connecting handle 20 are mutually attached to the outer surface of the end part of the fixed mounting sleeve block 16.

[0038] It is convenient for the connecting mounting frame 19 to be stably connected to the fixed mounting sleeve block 16, facilitating operation.

[0039] Working principle of the utility model: During use, the electric telescopic rod 5 can drive the movable mounting plate 6, enabling the movable mounting plate 6 to be lifted and lowered, and further enabling the lower die mechanism 8 and the upper die mechanism 9 to cooperate to extrude and form aluminum profiles. During the extrusion process, if an external object moves towards the inside of the whole, it will interrupt the transmission signal between the safety monitoring mechanisms 7, and thus the controller will perform an emergency stop on the whole to improve the overall safety of use. At the same time, when the movable mounting plate 6 moves, it can move on the outer surfaces of the fixed guide posts 3 and the fixed guide rails 14, and the connecting baffle 15 can seal the side of the whole, further improving the safety of use. When the style of the aluminum profile to be produced changes, at this time, rotate and remove the second fastening bolt 22, so that the second fastening bolt 22 is withdrawn from the inside of the threaded hole 21, and then pull the connecting handle 20 to drive the connecting mounting frame 19, the upper die 17 and the lower die 18 to move, so as to quickly disassemble and replace. The overall structure is simple and the operation is convenient.

[0040] The above embodiments only represent the specific implementation manners of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the patent scope of the utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the utility model, several modifications and improvements can still be made, and these all belong to the protection scope of the utility model.

Claims

1. A novel aluminum profile extrusion forming machine, comprising a mounting base (1), characterized in that: The top of the mounting base (1) is fixedly connected to an operating table (2), the top of the operating table (2) is fixedly connected to a fixed guide column (3), the top of the fixed guide column (3) is fixedly connected to a connecting top plate (4), the interior of the connecting top plate (4) is fixedly connected to an electric telescopic rod (5), the output end of the electric telescopic rod (5) is fixedly connected to a mobile mounting plate (6), and the front surfaces of the mobile mounting plate (6) and the operating table (2) are both provided with a safety monitoring mechanism (7).

2. A novel aluminum profile extrusion forming machine according to claim 1, characterized in that: The top of the operating table (2) is fixedly connected to a lower mold mechanism (8), and the bottom of the movable mounting plate (6) is fixedly connected to an upper mold mechanism (9).

3. The novel aluminum profile extrusion forming machine according to claim 1 is characterized in that: The safety monitoring mechanism (7) comprises a mounting block (10), wherein a first fastening bolt (11) is threadedly connected between the mounting block (10), the operating table (2) and the movable mounting plate (6), and an infrared transceiver (12) is fixedly connected to one end of the mounting block (10).

4. The novel aluminum profile extrusion forming machine according to claim 1 is characterized in that: Both sides of the movable mounting plate (6) are provided with fixed through grooves (13); a fixed guide rail (14) is fixedly connected between the bottom end of the connecting top plate (4) and the top end of the operating table (2); and a connecting baffle (15) is fixedly connected to one side of the fixed guide rail (14).

5. A novel aluminum profile extrusion forming machine according to claim 4, characterized in that: The outer side of the surface of the fixed guide rail (14) and the inner side of the fixed through groove (13) are slidably fitted to each other, and one side of the connecting baffle (15) and one side of the movable mounting plate (6) are slidably fitted to each other.

6. The novel aluminum profile extrusion forming machine according to claim 2 is characterized in that: The lower mold mechanism (8) and the upper mold mechanism (9) both comprise a fixed mounting block (16), the inner side of the fixed mounting block (16) being movably connected to a connecting mounting frame (19), the interior of one of the connecting mounting frames (19) being fixedly connected to an upper mold (17), the interior of the other connecting mounting frame (19) being fixedly connected to a lower mold (18), the surface of the connecting mounting frame (19) being fixedly connected to a connecting handle (20), both sides of the connecting mounting frame (19) and both sides of one end of the fixed mounting block (16) being provided with threaded holes (21), the inner side of the threaded hole (21) being threadedly connected to a second fastening bolt (22).

7. A novel aluminum profile extrusion forming machine according to claim 6, characterized in that: The inner sides of both ends of the connecting and installing frame (19) close to the connecting handle (20) are in contact with the outer sides of the end surfaces of the fixed and installing sleeve (16).

Citation Information

Patent Citations

  • Rapidly cooling's aluminium alloy single lead screw ex truding briquetting machine

    CN208527726U