Tubular part die-casting die structure
By designing a detachable movable mold seat and fixed mold core combination, the problem of existing molds requiring removal and replacement of mold cores is solved, rapid replacement and reduction of mold temperature are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421670586.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Existing tubular parts die-casting molds are usually fixed, resulting in the fixed position of the die core. When the die core needs to be replaced or repaired, the entire mold needs to be removed, which increases production downtime and maintenance costs.
A tubular part die-casting mold structure is designed, using a combination of a movable mold seat, a second baffle and a fixed mold core. Through a detachable installation method, it is convenient to quickly replace the fixed mold core, and a cooling groove is provided in the mold seat to reduce the mold temperature.
It realizes rapid replacement of fixed die cores without disassembling the entire mold, reduces downtime, improves production efficiency and flexibility of the production line, and at the same time, maintains mold temperature through cooling tanks, improving product quality.
Smart Images

Figure CN222931806U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die casting of tubular parts, and particularly relates to a die casting mold structure for tubular parts. Background Art
[0002] Die casting mold is a method of casting liquid die forging, and is a process completed on a special die casting forging machine.
[0003] After exploration and analysis, in actual use, there are the following disadvantages:
[0004] When producing die castings of tubular parts, the die casting mold is usually fixedly arranged, so the position of the die core is fixed. When the die core needs to be replaced or repaired, the entire mold structure may need to be disassembled, and production may need to be stopped and the mold disassembled, which will increase the production downtime and increase the maintenance cost and time.
[0005] In summary, the present application now proposes a die casting mold structure for tubular parts to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a die casting mold structure for tubular parts, which can solve the problem that the die casting mold is usually fixedly arranged, so the position of the die core is fixed, and when the die core needs to be replaced or repaired, the entire mold structure may need to be disassembled.
[0007] To achieve the above purpose, the utility model provides the following technical solution: A die casting mold structure for tubular parts, comprising:
[0008] A base, on the top of which a fixed mold base is fixedly installed;
[0009] A replacement component, which is arranged on the base. The replacement component includes a movable mold base, a second baffle and a fixed die core. A second baffle is arranged on one side of the movable mold base, and a fixed die core is fixedly installed on one side of the second baffle.
[0010] Preferably, a first baffle is arranged on one side of the fixed mold base, and the fixed mold base and the first baffle are fixedly installed by bolts, which is convenient for disassembling the first baffle, so as to facilitate cleaning the inside of the fixed mold base.
[0011] Preferably, the movable mold base and the second baffle are fixedly installed by bolts, and the fixed die core is located inside the movable mold base. Through the detachable installation of the movable mold base and the second baffle, it is convenient to replace the fixed die core. Different shapes or sizes of tubular parts may require different fixed die cores. When the fixed die core is damaged or needs to be repaired, the fixed die core can be quickly replaced, which can reduce the downtime without replacing the entire mold, improve the production efficiency, and thus improve the flexibility of the production line.
[0012] Preferably, a molding cavity is formed between the fixed mold base, the movable mold base and the fixed mold core. Different-sized molding cavities can be formed according to the replacement of the fixed mold core, improving the flexibility of the production line.
[0013] Preferably, a fixed plate is fixedly installed at the top of the base. An electric push rod is fixedly installed on one side of the fixed plate. The free end of the electric push rod is fixedly installed with a connecting plate. The connecting plate is arranged on the other side of the second baffle and is fixedly installed by bolts. A plurality of ejector pins are fixedly installed on one side of the fixed plate and are distributed in an annular array. A through hole is opened on one side of the second baffle. The other end of the ejector pin is located in the through hole. The fixed installation of the ejector pin facilitates the ejection operation of the molded mold when the movable mold base moves, avoiding manual removal.
[0014] Preferably, a pouring port is opened between the fixed mold base and the movable mold base. Cooling grooves are opened inside both the fixed mold base and the movable mold base. During the die-casting process, the inside of the mold will be affected by high temperature. By opening cooling grooves inside the fixed mold base and the movable mold base, a cooling medium can be introduced to effectively reduce the mold temperature, keep the mold within a suitable working temperature range, make the die-casting cycle shorter, thereby improving production efficiency. At the same time, it can help avoid quality problems such as deformation or cracks of the tubular parts during die-casting. A stable mold temperature helps ensure the consistency of the part size and shape, improving product quality.
[0015] Preferably, the other end of the fixed mold core is in contact with one side of the first baffle, facilitating the subsequent die-casting of tubular parts.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] (1) For the die-casting mold structure of the tubular part, through the combined use of the movable mold base, the second baffle and the fixed mold core, and the detachable installation of the movable mold base and the second baffle, it is convenient to replace the fixed mold core. Different-shaped or -sized tubular parts may require different fixed mold cores. When the fixed mold core is damaged or needs to be repaired, being able to quickly replace the fixed mold core can reduce the downtime without replacing the entire mold, improving production efficiency, and thus improving the flexibility of the production line.
[0018] (2) The die-casting mold structure of the tubular part, through the combined use of the fixed mold base, the movable mold base and the cooling groove, during the die-casting process, the inside of the mold will be affected by high temperature. By opening cooling grooves inside the fixed mold base and the movable mold base, cooling medium can be introduced, effectively reducing the mold temperature and keeping the mold within a suitable working temperature range, making the die-casting cycle shorter, thereby improving production efficiency. At the same time, it can help avoid quality problems such as deformation or cracks of the tubular part during die-casting. The stable mold temperature helps to ensure the consistency of the part size and shape and improve product quality. Brief Description of the Drawings
[0019] The present utility model will be further described below in conjunction with the drawings and embodiments:
[0020] Figure 1 is a perspective view of the present utility model;
[0021] Figure 2 is a schematic diagram of the three-dimensional structure of the present utility model;
[0022] Figure 3 is a three-dimensional sectional view of the present utility model.
[0023] Reference numerals: 1, base; 2, fixed mold base; 3, first baffle; 4, movable mold base; 5, second baffle; 6, fixed mold core; 7, forming cavity; 8, electric push rod; 9, connecting plate; 10, ejector pin; 11, fixed plate; 12, pouring gate; 13, cooling groove. Detailed Embodiment
[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0025] Please refer to Figures 1-3 , the present utility model provides a technical solution: a die-casting mold structure for a tubular part, including a base 1 and a replacement component. A fixed mold base 2 is fixedly installed on the top of the base 1. The replacement component is arranged on the base 1. The replacement component includes a movable mold base 4, a second baffle 5 and a fixed mold core 6. A second baffle 5 is arranged on one side of the movable mold base 4, and a fixed mold core 6 is fixedly installed on one side of the second baffle 5.
[0026] Furthermore, a first baffle 3 is arranged on one side of the fixed mold base 2. The fixed mold base 2 and the first baffle 3 are fixedly installed by bolts, which is convenient for disassembling the first baffle 3, thereby facilitating the cleaning of the inside of the fixed mold base 2.
[0027] Furthermore, the movable mold base 4 and the second baffle 5 are fixedly installed by bolts. The fixed mold core 6 is located inside the movable mold base 4. Through the detachable installation of the movable mold base 4 and the second baffle 5, it is convenient to replace the fixed mold core 6. Tubular parts of different shapes or sizes may require different fixed mold cores 6. When the fixed mold core 6 is damaged or needs to be repaired, the ability to quickly replace the fixed mold core 6 can reduce downtime without having to replace the entire mold, improving production efficiency and thus increasing the flexibility of the production line.
[0028] Moreover, a forming cavity 7 is formed between the fixed mold base 2, the movable mold base 4 and the fixed mold core 6. Different-sized forming cavities 7 can be formed according to the replacement of the fixed mold core 6, improving the flexibility of the production line.
[0029] Most importantly, a fixing plate 11 is fixedly installed at the top of the base 1. An electric push rod 8 is fixedly installed on one side of the fixing plate 11. The free end of the electric push rod 8 is fixedly installed with a connecting plate 9. The connecting plate 9 is arranged on the other side of the second baffle 5 and is fixedly installed by bolts. A plurality of ejector pins 10 are fixedly installed on one side of the fixing plate 11 and are distributed in an annular array. A through hole is opened on one side of the second baffle 5. The other end of the ejector pin 10 is located in the through hole. By controlling the contraction of the electric push rod 8, the movable mold base 4 is driven to move to the left, so that the ejector pin 10 ejects the formed mold. The fixed installation of the ejector pin 10 facilitates the ejection operation of the formed mold when the movable mold base 4 moves, avoiding manual removal.
[0030] Secondly, a pouring gate 12 is opened between the fixed mold base 2 and the movable mold base 4. Cooling grooves 13 are opened inside both the fixed mold base 2 and the movable mold base 4. During the die-casting process, the inside of the mold will be affected by high temperature. After pouring is completed, cooling water is conveyed into the cooling grooves 13 to cool the poured mold. By opening the cooling grooves 13 inside the fixed mold base 2 and the movable mold base 4, a cooling medium can be introduced to effectively reduce the mold temperature and keep the mold within a suitable working temperature range, making the die-casting cycle shorter, thus improving production efficiency. At the same time, it can help avoid quality problems such as deformation or cracks in the tubular parts during die-casting. A stable mold temperature helps ensure the consistency of the part size and shape, improving product quality.
[0031] Secondly, the other end of the fixed mold core 6 is in contact with one side of the first baffle 3, facilitating the subsequent die-casting of tubular parts.
[0032] Working principle: When in use, start the electric push rod 8. The push rod of the electric push rod 8 pushes the second baffle 5 and the movable mold base 4 to move towards the fixed mold base 2, so that the movable mold base 4 fits with the fixed mold base 2. Then, pour into the inside of the molding cavity 7 through the pouring port 12. After pouring is completed, convey cooling water into the inside of the cooling tank 13 to cool the poured mold. Then, start the electric push rod 8, and drive the movable mold base 4 to move to the left by controlling the contraction of the electric push rod 8, so that the ejector pin 10 ejects the molded mold, and the molded mold can be taken out.
[0033] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the gist of the present invention.
Claims
1. A die-casting mold structure for tubular parts, characterized in that: include: A base (1), a fixed mold base (2) is fixedly mounted on the top of the base (1); The replacement component is arranged on a base (1), and comprises a movable mold base (4), a second baffle plate (5) and a fixed mold core (6). The second baffle plate (5) is arranged on one side of the movable mold base (4), and the fixed mold core (6) is fixedly installed on one side of the second baffle plate (5).
2. A die-casting mold structure for tubular parts according to claim 1, characterized in that: A first baffle plate (3) is provided on one side of the fixed mold base (2), and the fixed mold base (2) and the first baffle plate (3) are fixedly installed by means of bolts.
3. A die-casting mold structure for tubular parts according to claim 2, characterized in that: The movable mold base (4) and the second baffle (5) are fixedly installed by means of bolts, and the fixed mold core (6) is located inside the movable mold base (4).
4. A die-casting mold structure for tubular parts according to claim 3, characterized in that: A molding cavity (7) is formed between the fixed mold base (2), the movable mold base (4) and the fixed mold core (6).
5. A die-casting mold structure for tubular parts according to claim 4, characterized in that: A fixing plate (11) is fixedly mounted on the top of the base (1), an electric push rod (8) is fixedly mounted on one side of the fixing plate (11), a connecting plate (9) is fixedly mounted on the free end of the electric push rod (8), the connecting plate (9) is arranged on the other side of the second baffle plate (5) and fixedly mounted by bolts, a plurality of groups of ejector pins (10) are fixedly mounted on one side of the fixing plate (11) and are distributed in a circular array, a through hole is opened on one side of the second baffle plate (5), and the other end of the ejector pin (10) is located in the through hole.
6. A die-casting mold structure for tubular parts according to claim 5, characterized in that: A pouring port (12) is provided between the fixed mold base (2) and the movable mold base (4), and cooling grooves (13) are provided inside the fixed mold base (2) and the movable mold base (4).
7. A die-casting mold structure for tubular parts according to claim 6, characterized in that: The other end of the fixed mold core (6) is in contact with one side of the first baffle (3).