Missile shell welding tool

By designing a missile shell welding tool that integrates components such as front support blocks, positioning support blocks, automatic locks and fast clamps, the problem of insufficient welding position accuracy and operation convenience in the existing technology is solved, and an efficient and accurate welding process is achieved, and production capacity and quality stability are improved.

CN222932121UActive Publication Date: 2025-06-03SUZHOU ZHONGJIA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202421880323.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-06-03
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing missile shell welding tool has shortcomings in terms of welding position accuracy and operational ease, resulting in welding offset and inefficiency, which cannot meet production capacity requirements.

Method used

A welding tool including front support block, positioning support block, shell model, positioning work block, automatic locking, position adjustment block, quick clamp, bolt fastener, imitation block and welded parts is designed. High-precision welding position is ensured through precise matching and automatic locking systems, and the stable fixation of the welded parts is achieved through fast clamps and imitation blocks.

Benefits of technology

The process performance of the welding thin-wall mount of missile shell is significantly improved, ensuring high accuracy of welding position, improving yield and quality stability, and greatly improving welding efficiency and production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a guided missile shell welding tool which comprises a front supporting block, the front supporting block and a positioning supporting block are installed on a working table through bolt fasteners, a shell model is placed on the front supporting block and the positioning supporting block, the positioning supporting block is provided with a positioning operation block through a hinge, and the positioning operation block is provided with a clamping groove. Automatic lock catches are mounted on the positioning operation block and the positioning supporting block; the positioning operation block is provided with a position adjusting block, the position adjusting block is provided with a quick clamp through a bolt fastener, the quick clamp is connected with two profiling pressing blocks through bolt fasteners, and the profiling pressing blocks press a weldment on the shell model; the missile shell welding process is optimized, the supporting block and the shell model are accurately matched in an integrated mode, high welding precision is ensured by combining the automatic lock catch, deviation and welding deviation are prevented, and the yield and quality are improved. And the quick clamp and the profiling pressing block quickly stabilize the weldment, double-hand operation is promoted, and the welding efficiency and the productivity are remarkably improved. The tool is flexible in adjustment and compact in structure, operation convenience is enhanced, and maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding jigs, and particularly relates to a welding jig for a missile shell. Background Art

[0002] For a certain type of missile shell, a thin-wall hanger needs to be welded. The welding position has high precision requirements, and the operation needs to be convenient so that welders can work efficiently to meet the production capacity requirements. The existing method is to manually position and fix, the position is inaccurate, it is easy to weld off-center, resulting in rework or even scrapping, and the single-handed welding operation is extremely inconvenient and inefficient, unable to meet the needs of the production line.

[0003] Therefore, it is very necessary to invent a welding jig for a missile shell. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a welding jig for a missile shell, including a front support block, a positioning support block, a shell model, a positioning operation block, an automatic lock, a position adjustment block, a quick clamp, a bolt fastener, a profiling press block and a weldment. The front support block and the positioning support block are fixedly installed on the workbench through bolt fasteners. The shell model is placed on the front support block and the positioning support block. The positioning support block is installed with the positioning operation block through a hinge. Automatic locks are fixedly installed on both the positioning operation block and the positioning support block. The position adjustment block is fixedly installed on the positioning operation block. The position adjustment block is fixedly installed with the quick clamp through a bolt fastener. The quick clamp is fixedly connected with two profiling press blocks through bolt fasteners. The profiling press blocks press the weldment on the shell model.

[0005] Preferably, the front support block and the positioning support block are arranged on one side of each other. Both the front support block and the positioning support block are of a concave-shaped structure, and both are provided with a concave area matching the shell model.

[0006] Preferably, a lock seat of the automatic lock is fixedly installed on the positioning support block, and the lock head of the automatic lock is fixedly installed on the positioning operation block. The positioning support block and the positioning operation block are locked and connected through the automatic lock, and the shell model is restricted therein.

[0007] Preferably, there are two position adjustment blocks, and each position adjustment block is installed with a single quick clamp. The two quick clamps are arranged on one side of each other.

[0008] Preferably, the quick clamp is composed of a clamp seat, a connecting rod, a handle and a clamp arm. The clamp seat of the quick clamp is installed on the position adjusting block through bolts. The connecting rod is rotatably connected to the clamp seat, the handle and the clamp arm respectively. The clamp seat is rotatably connected to the handle and the clamp arm respectively. The clamp arm is fixedly connected to the profiling block through the bolt fastener.

[0009] Compared with the prior art, the utility model has the following beneficial effects:

[0010] The welding tooling design of the utility model significantly improves the process performance of the welded thin-wall hanger of the missile shell. This design integrates the precise matching of the front support block, the positioning support block and the shell model, and combines with the automatic locking system to ensure the high precision of the welding position, effectively preventing the problems of position deviation and welding deviation, and improving the finished product rate and quality stability. At the same time, the application of the quick clamp and the profiling block realizes the quick and stable fixation of the welded part, provides a stable operation platform for the welding personnel, and promotes the two-handed operation, greatly improving the welding efficiency and production capacity. In addition, the flexibility of the tooling design (such as the position adjusting block) and the compact structure optimize the operation convenience and reduce the preparation and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 is the overall structural schematic diagram of the utility model.

[0012] Figure 2 is the top view structural schematic diagram of the utility model.

[0013] Figure 3 is the front view structural schematic diagram of the utility model.

[0014] Figure 4 is the side view structural schematic diagram of the utility model.

[0015] In the figure:

[0016] front support block 1, positioning support block 2, shell model 3, positioning operation block 4, automatic lock 5, position adjusting block 6, quick clamp 7, bolt fastener 8, profiling block 9, welded part 10. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.

[0018] In the description of the embodiments, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0019] As shown in the attached Figure 1 to the attached Figure 4 figures:

[0020] The missile shell welding tooling provided by the present utility model includes a front support block 1, a positioning support block 2, a shell model 3, a positioning operation block 4, an automatic lock 5, a position adjustment block 6, a quick clamp 7, a bolt fastener 8, a profiling press block 9, and a weldment 10. The front support block 1 and the positioning support block 2 are fixedly installed on the workbench through the bolt fastener 8. The shell model 3 is placed on the front support block 1 and the positioning support block 2. The positioning support block 2 is installed with the positioning operation block 4 through a hinge. Automatic locks 5 are fixedly installed on both the positioning operation block 4 and the positioning support block 2. The position adjustment block 6 is fixedly installed on the positioning operation block 4. The position adjustment block 6 is fixedly installed with the quick clamp 7 through the bolt fastener 8. The quick clamp 7 is fixedly connected with the two profiling press blocks 9 through the bolt fastener 8. The profiling press block 9 presses the weldment 10 on the shell model 3.

[0021] Embodiment 1:

[0022] Specifically, the front support block 1 and the positioning support block 2 are ingeniously designed to be arranged on one side of each other, forming a stable support structure. Both of these support blocks adopt a "concave" - shaped structure. This design not only increases the support area but also provides a recessed area that closely matches the shell model 3. These recessed areas ensure the stability and accuracy of the shell model 3 during the welding process, laying a solid foundation for the subsequent welding operation.

[0023] Specifically, a lock seat of the automatic lock 5 is fixedly installed on the positioning support block 2. The lock head of the automatic lock 5 is fixedly installed on the positioning operation block 4. After the positioning operation block 4 and the positioning support block 2 are accurately aligned, through the locking function of the automatic lock 5, the two can be tightly connected together, and the shell model 3 is firmly restricted therein. This design not only simplifies the fixing process but also significantly improves the reliability and accuracy of locking.

[0024] Specifically, two position adjustment blocks 6 are provided. These two position adjustment blocks 6 are respectively located on both sides of the welding fixture, and a quick clamp 7 is installed on each position adjustment block 6. With its efficient and convenient characteristics, the quick clamp 7 can quickly and firmly fix the welded part 10 on the shell model 3. In addition, by adjusting the position of the position adjustment block 6, the welder can flexibly adjust the specific position of the quick clamp 7 to meet different welding requirements.

[0025] Specifically, the quick clamp 7 is composed of components such as a clamp seat, a connecting rod, a handle, and a clamp arm. The clamp seat is firmly installed on the position adjustment block 6 through bolts, and the connecting rod is respectively rotatably connected to the clamp seat, the handle, and the clamp arm. This structural design enables the quick clamp 7 to easily achieve the opening and closing actions, facilitating the clamping and release of the welded part. At the same time, the clamp arm is also fixedly connected to the profiling pressing block 9 through a bolt fastener 8, and the design of the profiling pressing block 9 can better fit the shape of the welded part 10, improving the stability and accuracy of clamping.

[0026] Embodiment 2:

[0027] First, components such as the front support block 1, the positioning support block 2, and the shell model 3 are fixedly installed on the workbench according to the design requirements, and the fastening conditions of each component are checked. Align the positioning operation block 4 with the positioning support block 2, adjust the position of the front support block 1 according to the length of the shell model 3 to place the shell stably, and realize the tight connection between the two through the automatic lock 5. At this time, the shell model 3 is firmly restricted in the fixture, and the positioning is completed. According to the shape and size of the welded part 10, adjust the position of the position adjustment block 6 so that the quick clamp 7 can accurately correspond to the clamping position of the welded part 10. Operate the handle of the quick clamp 7 to open its jaws. Place the welded part 10 into the jaws, and operate the handle again so that the clamp arm presses the welded part 10 firmly on the shell model 3 through the profiling pressing block 9. After confirming that the welded part 10 has been accurately and firmly fixed, the welder can start the welding operation. During the welding process, the stability of the fixture and the fixity of the welded part need to be maintained to ensure the welding quality. After the welding is completed, inspect the welding quality. After confirming that there is no error, loosen the handle of the quick clamp 7 and remove the welded part 10. Finally, clean the fixture and the workbench to prepare for the next welding operation.

[0028] Any technical solution that uses the technical solution described in this utility model, or is designed by those skilled in the art inspired by the technical solution of this utility model and achieves the above technical effects, shall fall within the protection scope of this utility model.

Claims

1. Missile shell welding tool, characterized in that: The invention comprises a front support block (1), a positioning support block (2), a shell model (3), a positioning operation block (4), an automatic lock (5), a position adjustment block (6), a quick clamp (7), a bolt fastener (8), a profiled pressure block (9) and a weldment (10), wherein the front support block (1) and the positioning support block (2) are fixedly mounted on a workbench via the bolt fastener (8), the shell model (3) is placed on the front support block (1) and the positioning support block (2), and the positioning support block (2) is installed via a hinge. The positioning work block (4) is fixedly mounted with an automatic lock (5) on both the positioning work block (4) and the positioning support block (2); the position adjustment block (6) is fixedly mounted on the positioning work block (4); the position adjustment block (6) is fixedly mounted with the quick clamp (7) via a bolt fastener (8); the quick clamp (7) is fixedly connected to the two profiling blocks (9) via the bolt fastener (8); the profiling blocks (9) press the weldment (10) onto the shell model (3).

2. The missile casing welding tool as claimed in claim 1, characterized in that: The front support block (1) and the positioning support block (2) are arranged on one side of each other, the front support block (1) and the positioning support block (2) are both of "concave"-shaped structure, and both are provided with a recessed area matching the shell model (3).

3. The missile casing welding tool as claimed in claim 1, characterized in that: The locking seat of the automatic lock (5) is fixedly mounted on the positioning support block (2), and the locking head of the automatic lock (5) is fixedly mounted on the positioning operation block (4). The positioning support block (2) and the positioning operation block (4) are locked and connected via the automatic lock (5), and the shell model (3) is confined therein.

4. The missile casing welding tool as claimed in claim 1, characterized in that: Two position adjustment blocks (6) are provided, and a single quick clamp (7) is installed on each position adjustment block (6). The two quick clamps (7) are arranged on one side of each other.

5. The missile casing welding tool as claimed in claim 1, characterized in that: The quick clamp (7) is composed of a clamp seat, a connecting rod, a handle and a clamp arm. The clamp seat of the quick clamp (7) is mounted on the position adjustment block (6) by means of bolts. The connecting rod is rotatably connected to the clamp seat, the handle and the clamp arm respectively. The clamp seat is rotatably connected to the handle and the clamp arm respectively. The clamp arm is fixedly connected to the profiled pressing block (9) by means of the bolt fastener (8).