Auxiliary device for planet wheel installation

Abstract

The utility model provides an auxiliary device for mounting a planet gear, which comprises a workbench, a plurality of planet gears, a plurality of planet gears, a plurality of planet gears, a plurality of planet gears, a plurality of planet gears and a plurality of planet gears, the electric hydraulic lifting rod is positioned below the pressing beam; a bottom support is arranged on the side, close to the pressing beam, of the electric hydraulic lifting rod, and a gearbox and a gear to be installed are arranged on the bottom support; in the assembling process of the gear box and the gear, the electric hydraulic lifting rod lifts the bottom support, and the gear box and the gear abut against the pressing beam. When the gears are meshed and cannot be pushed to a designated position, the electric hydraulic lifting rod is used for lifting the bottom support, the gear box and the gears on the bottom support abut against the pressing beam, the gear box and the gears are pressed in place through supporting force provided by the pressing beam, and the assembling efficiency in the planet wheel mounting process is improved.

Description

Technical Field

[0001] The utility model belongs to the field of planetary gear installation equipment, and particularly relates to an auxiliary device for installing planetary gears. Background Art

[0002] A planetary gear refers to an epicyclic gear with only one degree of freedom. A planetary gear is a coaxial (i.e., the output axis coincides with the input axis) transmission device, and several identical planetary gears are evenly distributed around the central gear.

[0003] During the assembly of the planetary gear train, it is difficult to install the last installed gear structure after the planetary gear or the sun gear occupies its position. Generally, external force is needed to complete the final meshing assembly. However, most of the existing technologies use simple knocking and lack special equipment for auxiliary installation, resulting in low assembly efficiency during the assembly process. Summary of the Utility Model

[0004] The utility model provides an auxiliary device for installing planetary gears, aiming to solve the problem that most of the existing technologies use simple knocking and lack special equipment for auxiliary installation, resulting in low assembly efficiency during the assembly process.

[0005] The utility model is realized as follows. An auxiliary device for installing planetary gears includes:

[0006] A workbench, the workbench includes an L-shaped base and a pressing beam arranged on the L-shaped base;

[0007] An electric hydraulic lifting rod, the electric hydraulic lifting rod is located below the pressing beam; a bottom support is arranged on one side of the electric hydraulic lifting rod close to the pressing beam, and the bottom support is used for arranging the gearbox and gears to be installed;

[0008] During the assembly of the gearbox and gears, the electric hydraulic lifting rod raises the height of the bottom support, and the gearbox and gears are abutted against the pressing beam.

[0009] Preferably, the auxiliary device for installing planetary gears further includes a pressing cylinder assembly, the pressing cylinder assembly includes a pressing plate and a cylinder body. During the pressing process, the cylinder body abuts against the gear, and the pressing plate will come into contact with the pressing beam during the rising process of the electric hydraulic lifting rod.

[0010] Preferably, a limiting groove is arranged at the top of the pressing plate, and the size of the limiting groove is adapted to the pressing beam. When the electric hydraulic lifting rod rises to a certain height, the pressing beam will be clamped into the limiting groove.

[0011] Preferably, an installation area is arranged at the center of the bottom support; the installation area is adapted to the outer shape of the gearbox.

[0012] Preferably, a limiter is provided on the side wall of the bottom support. The limiter includes: a mounting base, a limiting clamp, and a spring; the limiting clamp extends from one side of the mounting base, and the limiting clamp and the mounting base are elastically connected by the spring. During the placement of the gearbox, the limiting clamp clamps on the periphery of the gearbox.

[0013] Preferably, the mounting base includes a U-shaped seat, a cover plate, and a back plate. The cover plate and the back plate are respectively assembled on different end faces of the U-shaped seat, and the limiting clamp extends from the end face of the U-shaped seat away from the back plate.

[0014] Preferably, the limiting clamp includes a clamping end, a main body, and a guiding slider. The guiding sliders are arranged on both sides of the main body, the clamping end is located at the end face of the main body away from the back plate, and the clamping end extends from the end face of the U-shaped seat away from the back plate.

[0015] Preferably, a guiding post is provided on the back plate, the spring is nested on the guiding post, and one end of the spring away from the back plate is connected to the main body.

[0016] Preferably, a sliding groove is provided on the U-shaped seat, and the guiding slider slides in the sliding groove.

[0017] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:

[0018] 1. During the assembly of the auxiliary device for planetary gear installation provided by the present utility model, when the gear meshing cannot be pushed to the designated position, the bottom support is lifted by the electro-hydraulic lifting rod, and the gearbox and the gear on the bottom support are abutted against the pressing beam. The pressing force provided by the pressing beam is used to press them in place, improving the assembly efficiency during the installation of the planetary gear.

[0019] 2. The top of the pressing plate of the auxiliary device for planetary gear installation provided by the present utility model is provided with a limiting groove, and the size of the limiting groove is adapted to the pressing beam. When the electro-hydraulic lifting rod rises to a certain height, the pressing beam will be clamped into the limiting groove. During the pressing process, the cooperation between the limiting groove and the pressing beam prevents the pressing cylinder assembly from shifting, affecting the force on the gear and causing damage to the gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic structural diagram of an auxiliary device for planetary gear installation provided by the present utility model.

[0021] Figure 2 It is a schematic structural diagram of the bottom support and the electro-hydraulic lifting rod of an auxiliary device for planetary gear installation provided by the present utility model.

[0022] Figure 3 It is a schematic structural diagram of the pressing cylinder assembly of an auxiliary device for planetary gear installation provided by the present utility model.

[0023] Figure 4 It is a schematic structural diagram of different pressing cylinder assemblies in an auxiliary device for installing planetary gears provided by the present utility model.

[0024] Figure 5 It is a schematic structural diagram of a limiter and a bottom support in an auxiliary device for installing planetary gears provided by the present utility model.

[0025] Figure 6 It is a schematic structural diagram of a limiter in an auxiliary device for installing planetary gears provided by the present utility model.

[0026] Figure 7 It is a schematic exploded structural diagram of a limiter in an auxiliary device for installing planetary gears provided by the present utility model.

[0027] Figure 8 It is a schematic internal structural diagram of a bottom support in an auxiliary device for installing planetary gears provided by the present utility model.

[0028] Description of reference numerals:

[0029] 100, workbench; 110, L-shaped base; 120, pressing beam; 130, working area;

[0030] 200, electric hydraulic lifting rod;

[0031] 300, bottom support; 310, placement area;

[0032] 400, pressing cylinder assembly; 410, pressing plate; 420, cylinder body;

[0033] 500, limiter; 510, mounting seat; 511, U-shaped seat; 512, cover plate; 513, back plate; 514, sliding groove; 515, guiding column; 520, limiting clamp; 521, clamping end; 522, main body; 523, guiding slider; 530, spring;

[0034] 610, gearbox; 620, gear. Detailed implementation manners

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the description of this application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the description and claims of this application or the above drawings are used to distinguish different objects and are not used to describe a specific order.

[0036] References to "embodiments" in this document mean that the specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment each time, nor are they independent or alternative embodiments mutually exclusive of other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0037] An embodiment of the present utility model provides an auxiliary device for installing a planetary gear, as Figures 1-8 shown, the auxiliary device for installing a planetary gear includes:

[0038] A workbench 100, the workbench 100 includes an L-shaped base 110 and a pressing beam 120 provided on the L-shaped base 110, and the area below the pressing beam 120 is a working area 130;

[0039] An electric hydraulic lifting rod 200, the electric hydraulic lifting rod 200 is arranged on the L-shaped base 110, and the electric hydraulic lifting rod 200 is located below the pressing beam 120; a bottom support 300 is provided on one side of the electric hydraulic lifting rod 200 close to the pressing beam 120, and the gearbox 610 and the gear 620 to be installed are arranged on the bottom support 300;

[0040] During the assembly process of the gearbox 610 and the gear 620, first place the gearbox 610 on the bottom support 300, and then load the gears 620 into the gearbox 610 in sequence. During the assembly process, when the gears 620 cannot be pushed to the designated position due to meshing, the bottom support 300 is lifted by the electric hydraulic lifting rod 200 using existing technical equipment, and the gearbox 610 and the gears 620 on the bottom support 300 are abutted against the pressing beam 120, and the pressing force provided by the pressing beam 120 is used to press them in place;

[0041] The auxiliary device for installing a planetary gear further includes a pressing cylinder assembly 400, the pressing cylinder assembly 400 includes a pressing plate 410 and a cylinder body 420. During the pressing process, the cylinder body 420 abuts against the gear 620, and the pressing plate 410 will come into contact with the pressing beam 120 during the rising process of the electric hydraulic lifting rod 200, and the assembly action of the gear 620 is completed by the pressure during the rising process of the electric hydraulic lifting rod 200;

[0042] As a preferred implementation manner in this embodiment, a limiting groove is provided at the top of the pressing plate 410, and the size of the limiting groove is adapted to the pressing beam 120. When the electric hydraulic lifting rod 200 rises to a certain height, the pressing beam 120 will be clamped into the limiting groove; the function of the limiting groove is to prevent the pressing cylinder assembly 400 from shifting during the pressing process, affecting the force on the gear 620 and causing damage to the gear 620;

[0043] The cylinder body 420 can select an appropriate hole diameter according to the structure of the gear 620 to be pressed. Generally, the planet gear and the sun gear are first installed in the gearbox 610. When the last set of gears is installed and assembled, pressure needs to be applied to press them in place. At this time, select a cylinder body 420 with an appropriate hole diameter according to the position of the gear to be pressed to complete the pressing action, ensuring that the cylinder body 420 can act on the last installed gear;

[0044] As a preferred implementation manner in this embodiment, an installation area 310 is provided at the center of the bottom support 300; the installation area 310 is adapted to the outer shape of the gearbox 610. Generally, part of the structure of the gearbox 610 can just be placed in the installation area 310. At the same time, a limiter 500 is provided on the side wall of the bottom support 300. The limiter 500 generates a clamping force to fixedly clamp the gearbox 610 placed in the installation area 310, reducing the offset of the gearbox 610 during the assembly process;

[0045] The structure of the installation area 310 is customized according to the outer shape of the gearbox 610, and the bottom support 300 is connected to the electric hydraulic lifting rod 200 in a detachable structure manner. Usually, the connection is achieved by bolt fixation. The purpose of assembling the bottom support 300 in a detachable structure manner is to be able to switch production according to needs. When the structure of the planetary gearbox to be assembled is changed, the bottom support 300 with the corresponding structure is used for placement;

[0046] As a preferred implementation manner in this embodiment, the limiter 500 includes: a mounting seat 510, a limit clamp 520, and a spring 530; the limit clamp 520 extends from one side of the mounting seat 510, and the limit clamp 520 and the mounting seat 510 are elastically connected by the spring 530;

[0047] The mounting seat 510 includes a U-shaped seat 511, a cover plate 512, and a back plate 513. The cover plate 512 and the back plate 513 are respectively assembled on different end faces of the U-shaped seat 511,

[0048] The limit clamp 520 includes a clamping end 521, a main body 522, and a guide slider 523. The guide slider 523 is provided on both sides of the main body 522. The clamping end 521 is located on the end face of the main body 522 away from the back plate 513. The clamping end 521 extends out of the U-shaped seat 511 from the end face of the U-shaped seat 511 away from the back plate 513;

[0049] A sliding groove 514 is provided on the U-shaped seat 511. The guide slider 523 slides in the sliding groove 514. A guide post 515 is provided on the back plate 513. The spring 530 is nested on the guide post 515. One end of the spring 530 away from the back plate 513 is connected to the main body 522;

[0050] In this embodiment, during the placement of the gearbox 610, the spring 530 provides an elastic force to the limit clamp 520, causing the limit clamp 520 to clamp around the circumference of the gearbox 610. The main function of the limiter 500 is to add a limiting function to the bottom support 300 and reduce gear damage caused by offset during gear assembly.

[0051] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0052] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict, make combinations, additions, deletions, or other adjustments to the features in the embodiments of the present invention according to the situation without creative efforts, so as to obtain different technical solutions that essentially do not deviate from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. A planetary gear installation auxiliary device, characterized in that: include: A workbench (100), the workbench (100) comprising an L-shaped base (110) and a pressure beam (120) disposed on the L-shaped base (110); An electric hydraulic lifting rod (200), the electric hydraulic lifting rod (200) being located below the pressure beam (120); a bottom bracket (300) is provided on a side of the electric hydraulic lifting rod (200) close to the pressure beam (120), and a gear box (610) and a gear (620) to be installed are arranged on the bottom bracket (300); During the assembly process of the gear box (610) and the gear (620), the electric hydraulic lifting rod (200) raises the height of the base (300) to hold the gear box (610) and the gear (620) against the pressure beam (120).

2. A planetary gear installation auxiliary device as claimed in claim 1, characterized in that: The auxiliary device for installing the planetary gear also includes a pressing cylinder assembly (400), and the pressing cylinder assembly (400) includes a pressing plate (410) and a cylinder body (420). During the pressing process, the cylinder body (420) is pressed against the gear (620), and the pressing plate (410) comes into contact with the pressing beam (120) during the rising process of the electric hydraulic lifting rod (200).

3. A planetary gear installation auxiliary device as claimed in claim 2, characterized in that: The top of the pressure plate (410) is provided with a limiting groove, the size of which is adapted to the pressure beam (120), and when the electric hydraulic lifting rod (200) rises to a certain height, the pressure beam (120) will engage in the limiting groove.

4. A planetary gear installation auxiliary device as claimed in claim 3, characterized in that: A placement area (310) is provided at the center of the base (300); the placement area (310) is adapted to the shape of the gear box (610).

5. A planetary gear installation auxiliary device as claimed in claim 4, characterized in that: A limiter (500) is provided on the side wall of the base (300), and the limiter (500) comprises: a mounting seat (510), a limit clamp (520) and a spring (530); the limit clamp (520) extends from one side of the mounting seat (510) to the mounting seat (510), the limit clamp (520) and the mounting seat (510) are elastically connected via the spring (530), and when the gear box (610) is placed, the limit clamp (520) is clamped on the peripheral side of the gear box (610).

6. A planetary gear installation auxiliary device as claimed in claim 5, characterized in that: The mounting seat (510) comprises a U-shaped seat (511), a cover plate (512) and a back plate (513); the cover plate (512) and the back plate (513) are respectively assembled on different end surfaces of the U-shaped seat (511); and the limiting clamp (520) extends out of the U-shaped seat (511) from the end surface of the U-shaped seat (511) away from the back plate (513).

7. A planetary gear installation auxiliary device as claimed in claim 6, characterized in that: The limiting clamp (520) comprises a clamping end (521), a main body (522) and a guide slider (523); the guide slider (523) is arranged on both sides of the main body (522); the clamping end (521) is located at the end surface of the main body (522) away from the back plate (513); the clamping end (521) extends out of the U-shaped seat (511) from the end surface of the U-shaped seat (511) away from the back plate (513).

8. A planetary gear installation auxiliary device as claimed in claim 7, characterized in that: A guide column (515) is provided on the back plate (513), the spring (530) is nested on the guide column (515), and one end of the spring (530) away from the back plate (513) is connected to the main body (522).

9. A planetary gear installation auxiliary device as claimed in claim 8, characterized in that: The U-shaped seat (511) is provided with a sliding groove (514), and the guide sliding block (523) slides in the sliding groove (514).

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