Supporting device for energy efficiency evaluation and performance test of heat exchanger

By designing a heat exchanger support device including a base, an adjustment mechanism and a rotating mechanism, the problem of the inability to adjust the angle of the heat exchanger in the prior art is solved, and 360-degree display and all-round observation of the heat exchanger are realized, and the comprehensiveness of the detection is improved.

CN222932716UActive Publication Date: 2025-06-03XIAMEN GREATEST ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422014755.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-03
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing heat exchanger support device cannot adjust the angle of the heat exchanger, resulting in the inability to observe the outer wall of the heat exchanger in detail during the detection process, and it is impossible to determine whether there is leakage in the heat exchanger.

Method used

A support device including a base, an adjustment mechanism and a rotating mechanism is designed to fix the heat exchanger by relative movement of two sets of rotating mechanisms, and the angle of the heat exchanger is easily adjusted by pushing the rotation of the rotating shaft, so that it can be displayed 360 degrees.

Benefits of technology

It realizes convenient adjustment of the angle of the heat exchanger, improves the comprehensiveness of the inspection process, allows staff to conduct comprehensive observations of the heat exchanger, and enhances the ability to evaluate the outer wall and internal state of the heat exchanger.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a supporting device for energy efficiency evaluation and performance test of a heat exchanger, which relates to the technical field of supporting devices, and comprises a base, the top end of the base is fixedly connected with an adjusting mechanism, and the top end of the adjusting mechanism is provided with two groups of rotating mechanisms; the rotating mechanism comprises a rotating shaft, the outer wall of the rotating shaft is fixedly sleeved with a fluted disc, the tail end of the rotating shaft is fixedly connected with an abutting disc, and a rubber block is arranged on the side wall of the abutting disc. According to the utility model, through the relative movement of the two groups of abutting plates, the abutting discs abut against the outer wall of the stove heat exchanger, so that the heat exchanger is fixed, and then in the detection process, the heat exchanger is pushed to enable the rotating shaft to rotate, so that the angle of the heat exchanger can be conveniently adjusted; and the heat exchanger can be displayed in front of workers at 360 degrees, so that the workers can conveniently observe the heat exchanger in all directions, and the comprehensiveness in the detection process is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of support devices, and specifically relates to a support device for energy efficiency evaluation and performance testing of heat exchangers. Background Technique

[0002] A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid. It plays an important role in many industrial productions such as chemical industry, petroleum, power, food and others. It is the main device for developing and utilizing industrial secondary energy, realizing waste heat recovery and energy conservation and emission reduction. The energy efficiency level of a heat exchanger can be obtained through thermal performance and fluid resistance performance tests, that is, the energy efficiency level of the heat exchanger is ultimately reflected by testing the heat exchange effects of high-temperature and low-temperature fluids at different flow rates. During the test process, on the heat source side and the cold source side, by connecting a relatively long test section to ensure that the fluid enters and exits the heat exchanger in a stable state, and at the same time, holes are opened on the test section to connect temperature and pressure measuring devices to achieve the function of stable measurement.

[0003] A support device for energy efficiency evaluation and performance testing of a heat exchanger disclosed in a prior patent (publication number: CN217082002U) includes a base; a sliding seat, the sliding seat is slidably arranged on the base in the horizontal direction; a first support, the first support is arranged on the base and the first support can be telescoped in the vertical direction; a second support, the second support is arranged on the sliding seat and the second support can be telescoped in the vertical direction; and a first support mechanism, the first support mechanism is arranged between the tops of the first support and the second support and the first support mechanism can be telescopically extended in the horizontal direction as the sliding seat slides in the horizontal direction. It can support heat exchangers of various different heights and widths through the lifting of the first support and the second support and the relative sliding of the sliding seat and the base, improving the versatility of the support device and the working efficiency.

[0004] However, the above technical solution still has certain defects. When the heat exchanger is fixed, during the process of testing the heat exchanger, the above technical solution can quickly fix the heat exchanger, but after the heat exchanger is fixed, the angle cannot be adjusted to a certain extent. Therefore, during the detection process, the outer wall of the heat exchanger cannot be observed in detail, and it is impossible to judge whether there are problems such as leakage in the heat exchange. Therefore, the above technical solution is relatively limited in use. For this reason, a support device for energy efficiency evaluation and performance testing of a heat exchanger is proposed. Content of the Utility Model

[0005] Based on this, the purpose of the present utility model is to provide a support device for energy efficiency evaluation and performance testing of a heat exchanger to solve the technical problems raised in the above background.

[0006] To achieve the above object, the present utility model provides the following technical solution: A support device for energy efficiency evaluation and performance testing of a heat exchanger, comprising a base, wherein the top end of the base is fixedly connected with an adjustment mechanism, and two groups of rotation mechanisms are arranged at the top end of the adjustment mechanism;

[0007] The rotation mechanism includes a rotating shaft, an outer wall of the rotating shaft is fixedly sleeved with a gear disk, a terminal end of the rotating shaft is fixedly connected with an abutting disk, a rubber block is arranged on a side wall of the abutting disk, a side wall of the gear disk is meshed with multiple groups of limiting heads, an outer wall of each group of limiting heads is respectively slidably sleeved with a sleeve, one end of the limiting head located inside the sleeve is fixedly connected with a limiting spring, and a terminal end of the limiting spring is fixedly connected to an inner wall of the sleeve.

[0008] As a preferred technical solution of the support device for energy efficiency evaluation and performance testing of a heat exchanger of the present utility model, the adjustment mechanism includes two groups of guide rails, two groups of sliding plates are slidably connected to the top ends of the two groups of guide rails, and the two groups of sliding plates are respectively close to two ends of the two groups of guide rails.

[0009] As a preferred technical solution of the support device for energy efficiency evaluation and performance testing of a heat exchanger of the present utility model, a threaded sleeve is fixedly connected to a bottom end of each group of sliding plates, a bidirectional threaded rod is threadedly connected to an inner wall of the two groups of threaded sleeves, a motor is fixedly connected to a side wall of the base, and an output end of the motor is fixedly connected to an end of the bidirectional threaded rod.

[0010] As a preferred technical solution of the support device for energy efficiency evaluation and performance testing of a heat exchanger of the present utility model, a lifting assembly is fixedly connected to a top end of each group of sliding plates, the lifting assembly includes a support rod, the support rod is fixedly connected to the top end of the sliding plate, and a sleeve rod is slidably sleeved on an outer wall of the support rod.

[0011] As a preferred technical solution of the support device for energy efficiency evaluation and performance testing of a heat exchanger of the present utility model, the sleeve is fixedly connected to a position on a side wall of the sleeve rod near the top end, the rotating shaft is rotatably connected to an outer wall of the sleeve rod, and the rotating shaft is located among multiple groups of sleeves.

[0012] As a preferred technical solution of the support device for energy efficiency evaluation and performance testing of a heat exchanger of the present utility model, a sliding groove is fixedly connected to a side wall of the sleeve rod, a slider is slidably connected to an inner wall of the sliding groove, an electric push rod is fixedly connected to a side wall of the slider, and a connecting block is fixedly connected to a terminal end of the electric push rod.

[0013] As a preferred technical solution of a support device for the energy efficiency evaluation and performance test of a heat exchanger of the present utility model, a set of connecting plates are respectively hinged to the top and bottom of the connecting block, and the ends of the upper set of connecting plates are hinged to the side wall of the sleeve rod, and the ends of the lower set of connecting plates are hinged to the side wall of the support rod.

[0014] In summary, the present utility model mainly has the following beneficial effects:

[0015] 1. In the present utility model, through the relative movement of two sets of abutting plates, the abutting disc abuts against the outer wall of the stove heat exchanger, thereby fixing the heat exchanger. Then, during the detection process, by pushing the heat exchanger, the rotating shaft rotates, so that the angle of the heat exchanger can be conveniently adjusted, enabling the heat exchanger to be displayed in front of the staff in a 360-degree manner, thus facilitating the staff to conduct a comprehensive observation of the heat exchanger and improving the comprehensiveness during the detection process.

[0016] 2. In the present utility model, the motor drives the bidirectional threaded rod to rotate, causing the bidirectional threaded rod to drive two sets of sliding plates to approach each other, so that the abutting discs on the two sets of rotating mechanisms approach each other. The electric push rod drives the connecting plate, so that the sleeve rod slides upward on the outer wall of the support rod, thereby changing the height of the rotating mechanism, making the support device more adaptable to heat exchangers of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the front view structural diagram of the present utility model;

[0018] Figure 2 is the bottom view structural diagram of the adjusting mechanism of the present utility model;

[0019] Figure 3 is the exploded structural diagram of the lifting assembly of the present utility model;

[0020] Figure 4 is the front view structural diagram of the rotating mechanism of the present utility model;

[0021] Figure 5 is the internal structural diagram of the sleeve of the present utility model.

[0022] In the figure: 1, base; 2, adjusting mechanism; 3, rotating mechanism;

[0023] 201, guide rail; 202, sliding plate; 203, threaded sleeve; 204, bidirectional threaded rod; 205, motor; 206, lifting assembly; 2061, support rod; 2062, sleeve rod; 2063, chute; 2064, slider; 2065, connecting plate; 2066, connecting block; 2067, electric push rod;

[0024] 301. Rotating shaft; 302. Contact disk; 303. Gear disk; 304. Sleeve; 305. Limiting head; 306. Limiting spring. Detailed implementation manners

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.

[0026] The following will describe the embodiments according to the overall structure of the present invention.

[0027] A support device for the energy efficiency evaluation and performance test of a heat exchanger, as Figures 1 to 5 shown, includes a base 1. A regulating mechanism 2 is fixedly connected to the top end of the base 1, and two sets of rotating mechanisms 3 are arranged at the top end of the regulating mechanism 2;

[0028] The rotating mechanism 3 includes a rotating shaft 301. A gear disk 303 is fixedly sleeved on the outer wall of the rotating shaft 301. The end of the rotating shaft 301 is fixedly connected to a contact disk 302. Rubber blocks are arranged on the side wall of the contact disk 302. Multiple groups of limiting heads 305 are meshed on the side wall of the gear disk 303. A set of sleeves 304 are respectively slidably sleeved on the outer walls of each group of limiting heads 305. One end of the limiting head 305 located inside the sleeve 304 is fixedly connected to a limiting spring 306. The end of the limiting spring 306 is fixedly connected to the inner wall of the sleeve 304. The sleeve 304 is fixedly connected to the position near the top end of the side wall of the sleeve rod 2062. The rotating shaft 301 is rotatably connected to the outer wall of the sleeve rod 2062, and the rotating shaft 301 is located in the middle of multiple sets of sleeves 304.

[0029] By driving the two sets of rotating mechanisms 3 to approach through the regulating mechanism 2, the contact disks on the two sets of rotating mechanisms 3 approach each other, so that the two contact plates drive the rubber blocks to clamp the heat exchanger. By pushing the heat exchanger, the heat exchanger drives the contact disk 302 to rotate. The contact disk 302 drives the rotating shaft 301 to rotate. The rotating shaft 301 drives the gear disk 303 to rotate, so that the gear disk 303 pushes the limiting head 305, so that the limiting head 305 is pushed by the tooth tip of the gear disk 303 to slide into the sleeve 304, thereby compressing the limiting spring 306. When a tooth tip of the gear disk 303 slides past the limiting head 305, the limiting spring 306 rebounds, so that the limiting head 305 resets. During the continuous rotation of the gear disk 303, the gear disk 303 and the limiting head 305 continuously repeat the above process, so that during the rotation of the gear disk 303, the resilience of the limiting spring 306 needs to be overcome, so that the rotating shaft 301 and the gear disk 303 are blocked by the limiting head 305 and cannot rotate without manual pushing, so that the heat exchanger will not rotate without manual pushing.

[0030] Please refer particularly to Figure 2 and Figure 3 , the adjusting mechanism 2 includes two groups of guide rails 201. The tops of the two groups of guide rails 201 are slidably connected with two groups of sliding plates 202. The two groups of sliding plates 202 are respectively close to the two ends of the two groups of guide rails 201. The bottom ends of each group of sliding plates 202 are respectively fixedly connected with a set of threaded sleeves 203. The inner walls of the two groups of threaded sleeves 203 are threadedly connected with a bidirectional threaded rod 204. The side wall of the base 1 is fixedly connected with a motor 205. The output end of the motor 205 is fixedly connected to the end of the bidirectional threaded rod 204. The top ends of each group of sliding plates 202 are respectively fixedly connected with a set of lifting components 206. The lifting component 206 includes a support rod 2061. The support rod 2061 is fixedly connected to the top end of the sliding plate 202. A sleeve rod 2062 is slidably sleeved on the outer wall of the support rod 2061. A chute 2063 is fixedly connected to the side wall of the sleeve rod 2062. A slider 2064 is slidably connected to the inner wall of the chute 2063. An electric push rod 2067 is fixedly connected to the side wall of the slider 2064. The end of the electric push rod 2067 is fixedly connected with a connecting block 2066. The top end and the bottom end of the connecting block 2066 are respectively hinged with a set of connecting plates 2065. The end of the upper set of connecting plates 2065 is hinged to the side wall of the sleeve rod 2062. The end of the lower set of connecting plates 2065 is hinged to the side wall of the support rod 2061.

[0031] The motor 205 drives the bidirectional threaded rod 204 to rotate, so that the bidirectional threaded rod 204 pushes the two groups of threaded sleeves 203 to approach each other. The threaded sleeves 203 drive the sliding plates 202 to slide on the tops of the guide rails 201, so that the two groups of sliding plates 202 respectively drive the two groups of lifting components 206 to approach each other. The two groups of lifting mechanisms respectively drive the two groups of rotating mechanisms 3 to approach each other. By contracting the electric push rod 2067, the connecting block 2066 is driven to approach the slider 2064, thereby pushing the two groups of connecting plates 2065, so that the two groups of connecting plates 2065 push the support rod 2061 and the sleeve rod 2062, so that the sleeve rod 2062 slides upward on the outer wall of the support rod 2061, thereby driving the chute 2063 and the rotating mechanism 3 to slide upward.

[0032] During use, through the relative movement of the two abutting plates, the abutting disc 302 abuts against the outer wall of the stove heat exchanger, thereby fixing the heat exchanger. Then, during the detection process, by pushing the heat exchanger, the rotating shaft 301 rotates, so that the angle of the heat exchanger can be conveniently adjusted, so that the heat exchanger can be displayed in front of the staff in a 360-degree manner, thereby facilitating the staff to observe the heat exchanger comprehensively and improving the comprehensiveness during the detection process. The parts not involved in this device are the same as or can be implemented by the prior art.

[0033] Although embodiments of the present utility model have been shown and described, the specific embodiments are merely explanations of the present utility model and are not limitations thereof. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations that do not make creative contributions to the embodiments as needed, but as long as they are within the scope of the claims of the present utility model, they are protected by the patent law.

Claims

1. A support device for energy efficiency evaluation and performance testing of a heat exchanger, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with an adjustment mechanism (2), and the top of the adjustment mechanism (2) is provided with two sets of rotating mechanisms (3); The rotating mechanism (3) comprises a rotating shaft (301), the outer wall of the rotating shaft (301) is fixedly sleeved with a toothed disc (303), the end of the rotating shaft (301) is fixedly connected with an abutment disc (302), the side wall of the abutment disc (302) is provided with a rubber block, the side wall of the toothed disc (303) is meshed with multiple groups of limit heads (305), the outer wall of each group of the limit heads (305) is slidably sleeved with a group of sleeves (304), one end of the limit head (305) located inside the sleeve (304) is fixedly connected with a limit spring (306), and the end of the limit spring (306) is fixedly connected to the inner wall of the sleeve (304).

2. A support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 1, characterized in that: The adjustment mechanism (2) comprises two groups of guide rails (201), the top ends of the two groups of guide rails (201) are slidably connected to two groups of sliding plates (202), and the two groups of sliding plates (202) are respectively close to the two ends of the two groups of guide rails (201).

3. A support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 2, characterized in that: The bottom end of each group of sliding plates (202) is fixedly connected to a group of threaded sleeves (203), the inner walls of the two groups of threaded sleeves (203) are threadedly connected to bidirectional threaded rods (204), the side wall of the base (1) is fixedly connected to a motor (205), and the output end of the motor (205) is fixedly connected to the end of the bidirectional threaded rod (204).

4. A support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 2, characterized in that: A group of lifting components (206) is fixedly connected to the top of each group of sliding plates (202), and the lifting components (206) include a support rod (2061), which is fixedly connected to the top of the sliding plate (202), and a sleeve rod (2062) is slidably sleeved on the outer wall of the support rod (2061).

5. The support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 1, characterized in that: The sleeve (304) is fixedly connected to the side wall of the sleeve rod (2062) near the top end, the rotating shaft (301) is rotatably connected to the outer wall of the sleeve rod (2062), and the rotating shaft (301) is located in the middle of the multiple groups of sleeves (304).

6. A support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 4, characterized in that: The side wall of the sleeve rod (2062) is fixedly connected with a slide groove (2063), the inner wall of the slide groove (2063) is slidably connected with a slider (2064), the side wall of the slider (2064) is fixedly connected with an electric push rod (2067), and the end of the electric push rod (2067) is fixedly connected with a connecting block (2066).

7. A support device for energy efficiency evaluation and performance testing of a heat exchanger according to claim 6, characterized in that: A group of connecting plates (2065) are hingedly connected at the top and bottom ends of the connecting block (2066), respectively; the ends of the upper group of connecting plates (2065) are hingedly connected to the side wall of the sleeve rod (2062), and the ends of the lower group of connecting plates (2065) are hingedly connected to the side wall of the support rod (2061).

Citation Information

Patent Citations

  • Supporting device for energy efficiency evaluation and performance test of heat exchanger

    CN217082002U