Scrap collecting system of rubber cutting machine

Abstract

The utility model discloses a scrap collecting system of a rubber cutting machine, which belongs to the technical field of scrap treatment of rubber cutting machines and comprises a central control module, an equipment main body, a scanning detection module, a collecting module and a moving module, the collecting module comprises a vibration assembly and a discharging module, the vibration assembly is connected with the discharging module, and the vibration assembly is connected with the central control module and the equipment body. The system further comprises a communication module, the central control module is electrically connected with the communication module, and the communication module is in wireless communication connection with a terminal. By means of the mode, through cooperation of the scanning detection module, the moving module and the vibration assembly, different types of waste can be collected, mixing of different glue types is avoided, the waste can be recycled, in addition, glue scraps are cleared away more timely and conveniently, waste caused when cleaning is not conducted manually is reduced, the operation time of workers is shortened, and the working efficiency is improved. And the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber cutting machine debris treatment, and specifically relates to a rubber cutting machine debris collection system. Background Art

[0002] In the material preparation process before mixing in a rubber processing factory, basically all raw rubber needs to be cut, that is, large pieces of raw rubber are cut into small pieces by a rubber cutting machine to facilitate weighing or baking. When rubber is cut, a lot of rubber debris will be generated. These debris will cause the machine to jam and the site to be messy and dirty. These debris fall under the metal roller bed and are very difficult to clean. Moreover, the same cutting machine is often used for cutting operations of multiple rubber types, so the rubber debris actually contains many different rubber types and thus cannot be recycled. Generally, these rubber debris are discarded, which causes a part of cost waste.

[0003] For example, Chinese Patent CN216831350U discloses a rubber sheet cutting waste recycling device, including a chassis. First chutes are opened on both sides of the upper end of the chassis. Cutting support frames are slidably connected to the first chutes. Two laser automatic cutters are slidably connected to one side of the cutting support frames. A first conveyor belt and a third conveyor belt are arranged inside the chassis. A waste collection and treatment assembly is arranged on one side of the chassis. Two cutting positioning assemblies are arranged on the upper end of the chassis. A material separation assembly is arranged on the upper end of the chassis.

[0004] However, its technology has the following problems and cannot achieve waste classification and recycling treatment of different materials.

[0005] Based on this, the utility model designs a rubber cutting machine debris collection system to solve the above problems. Summary of the Utility Model

[0006] In view of the above-mentioned drawbacks of the prior art, the utility model provides a rubber cutting machine debris collection system.

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0008] A rubber cutting machine debris collection system includes a central control module, which is connected to an equipment main body for cutting large pieces of raw rubber into small pieces, a scanning detection module for detecting the type of rubber material, a collection module for collecting waste generated when cutting large pieces of raw rubber, and a moving module for moving the collection module;

[0009] The collection module includes a vibration component for changing the position of the waste and a discharge module for taking out the waste. The vibration component is connected to the discharge module and is also connected to the central control module and the equipment main body;

[0010] It further includes a communication module for receiving the processed data information in the central control module and uploading the information to the terminal. The central control module is electrically connected to the communication module, and the communication module is wirelessly connected to the terminal.

[0011] Furthermore, the device body includes a roller conveyor, a U-shaped bracket, a hydraulic cylinder, a gantry, a cutting knife, and support columns. The roller conveyor is fixedly installed at the upper end of the U-shaped bracket. The gantry is fixedly installed at the upper end of the roller conveyor. The hydraulic cylinder is fixedly installed at the upper end of the gantry. The output end of the hydraulic cylinder is fixedly connected to the upper end of the cutting knife. There are two support columns, which are respectively fixedly installed on the left and right sides of the gantry. The left and right sides of the cutting knife are respectively slidably connected to the two support columns. The hydraulic cylinder is electrically connected to the central control module.

[0012] Furthermore, the scanning and detection module includes a support frame and a barcode scanner. The support frame is fixedly installed on the front right side of the roller conveyor. The barcode scanner is fixedly installed at the upper end of the support frame. The barcode scanner is electrically connected to the central control module.

[0013] Furthermore, the moving module is a linear module.

[0014] Furthermore, the moving module is fixedly installed at the inner bottom of the U-shaped bracket.

[0015] Furthermore, the vibration assembly includes a double-headed drive motor, a fixed frame, a rotating rod, a connecting rod, a collecting housing, a slope, a first swing rod, a second swing rod, and a support plate. The output end of the moving module is fixedly connected to the lower end of the support plate. The front side of the upper end of the support plate is fixedly connected to the lower end of the fixed frame. The double-headed drive motor is fixedly installed inside the fixed frame. There are two rotating rods, connecting rods, first swing rods, and second swing rods, which are respectively located on the left and right sides of the support plate. The two output ends of the double-headed drive motor are respectively fixedly connected to one ends of the left and right rotating rods. The other end of the left rotating rod is rotatably connected to one end of the left connecting rod. The other end of the left connecting rod is rotatably connected to the lower side of the rear end of the left collecting housing. The other end of the right rotating rod is rotatably connected to one end of the right connecting rod. The other end of the right connecting rod is rotatably connected to the lower side of the rear end of the right collecting housing. The inner bottom of the collecting housing is fixedly connected to the slope. The height in front of the slope is lower than the height at the rear. The left and right first swing rods and second swing rods are arranged in parallel. The lower ends of the two first swing rods and second swing rods are respectively hinged to the left and right sides of the support plate. The upper ends of the two first swing rods and second swing rods are respectively hinged to the left and right sides of the lower end of the collecting housing. The double-headed drive motor is electrically connected to the central control module. The opening of the collecting housing is located below the roller conveyor and the cutting knife.

[0016] Furthermore, the collecting housing is connected to the discharging module.

[0017] Further, the discharging module includes a discharging door and a gravity lock. The lower end of the discharging door is hinged to the lower end of the front side of the collecting housing, the upper end of the discharging door is in contact connection with the upper end of the front side of the collecting housing, the upper end of the gravity lock is rotatably connected to the upper end of the front side of the collecting housing, and the lower end of the gravity lock is in locking connection with the upper end of the discharging door.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] When the present utility model is in use, the equipment main body cuts large pieces of raw rubber into small pieces, and the generated waste chips fall into the collecting module. After the processing of this batch is completed, the scanning and detecting module scans and detects the types of raw rubber in the next batch and uploads the raw rubber type information to the central control module. If the central control module analyzes that the type of raw rubber is different from that processed in this batch, the central control module controls the output end of the moving module to drive the vibrating component to move, moves the vibrating component out of the equipment main body, and then the central control module controls the vibrating component to vibrate the waste materials together, takes out the waste materials from the discharging module, and then the central control module uploads the collection information of the waste materials and the type information of the waste materials to the terminal through the communication module.

[0020] The present utility model can collect different types of waste materials through the cooperation of the scanning and detecting module, the moving module, and the vibrating component, avoiding the confusion of different rubber types, enabling the waste materials to be recycled. In addition, the cleaning of rubber chips is more timely and convenient, reducing the waste when manual cleaning is not carried out, and also reducing the operation time of workers, improving work efficiency. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0022] Figure 1 Isometric view of a rubber cutting machine debris collection system of the present utility model Figure 1 ;

[0023] Figure 2 Is the front view of a rubber cutting machine debris collection system of the present utility model;

[0024] Figure 3 Isometric view of a rubber cutting machine debris collection system of the present utility model Figure 2 ;

[0025] Figure 4 Is the cross-sectional view along the A-A direction of Figure 2 ;

[0026] Figure 5 is a sectional view taken along the B-B direction of Figure 2 ;

[0027] Figure 6 is the overall block diagram of a debris collection system for a rubber cutting machine of the present utility model;

[0028] Figure 7 is the connection block diagram of the central control module of the present utility model.

[0029] The reference numerals in the figure respectively represent:

[0030] 1. Central control module 2. Equipment main body 21. Roller conveyor 22. U-shaped bracket 23. Hydraulic cylinder 24. Gantry 25. Cutting knife 26. Support column 3. Scanning detection module 31. Support frame 32. Barcode scanner 4. Moving module 5. Collection module 51. Vibration assembly 511. Double-headed drive motor 512. Fixed frame 513. Rotating rod 514. Connecting rod 515. Collection housing 516. Ramp 517. First swing rod 518. Second swing rod 519. Support plate 52. Discharge module 521. Discharge door 522. Gravity lock 6. Communication module 7. Terminal. Detailed implementation manners

[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.

[0032] The "left", "right", "front", "rear", "upper", and "lower" mentioned in the following description are oriented in the perspective direction of the front view.

[0033] In some embodiments, please refer to the accompanying specification Figures 1-7 , a debris collection system for a rubber cutting machine, includes a central control module 1, the central control module 1 is connected to an equipment main body 2 for cutting large pieces of raw rubber into small pieces, a scanning detection module 3 for detecting the type of rubber material, a collection module 5 for collecting waste generated when cutting large pieces of raw rubber, and a moving module 4 for moving the collection module 5;

[0034] The collection module 5 includes a vibration assembly 51 for changing the position of the waste and a discharge module 52 for discharging the waste. The vibration assembly 51 is connected to the discharge module 52, and the vibration assembly 51 is connected to both the central control module 1 and the equipment main body 2;

[0035] It further includes a communication module 6 for receiving the processed data information in the central control module 1 and uploading the information to the terminal 7. The central control module 1 is electrically connected to the communication module 6, and the communication module 6 is wirelessly connected to the terminal 7.

[0036] When the utility model is in use, the device main body 2 cuts large pieces of raw rubber into small pieces, and the generated waste chips fall into the collection module 5. After the processing of this batch is completed, the scanning and detection module 3 scans and detects the types of raw rubber in the next batch and uploads the raw rubber type information to the central control module 1. If the central control module 1 analyzes that the type of raw rubber is different from that processed in this batch, the central control module 1 controls the output end of the moving module 4 to drive the vibration assembly 51 to move, moves the vibration assembly 51 out of the device main body 2, and then the central control module 1 controls the vibration assembly 51 to vibrate the waste materials together, takes out the waste materials from the discharge module 52, and then the central control module 1 uploads the collection information and type information of the waste materials to the terminal 7 through the communication module 6.

[0037] This utility model can collect waste materials of different types through the cooperation of the scanning and detection module 3, the moving module 4, and the vibration assembly 51, avoiding the confusion of different rubber types, enabling the waste materials to be recycled. In addition, the cleaning of rubber chips is more timely and convenient, reducing the waste when manual cleaning is not carried out and also reducing the operation time of workers, improving work efficiency.

[0038] In some embodiments, as Figures 1-7 shown, as a preferred embodiment of the present utility model, the device main body 2 includes a roller conveyor 21, a U-shaped bracket 22, a hydraulic cylinder 23, a gantry 24, a cutter 25, and support columns 26. The roller conveyor 21 is fixedly installed at the upper end of the U-shaped bracket 22, the gantry 24 is fixedly installed at the upper end of the roller conveyor 21, the hydraulic cylinder 23 is fixedly installed at the upper end of the gantry 24, the output end of the hydraulic cylinder 23 is fixedly connected to the upper end of the cutter 25, there are two support columns 26 which are respectively fixedly installed on the left and right sides of the gantry 24, and the left and right sides of the cutter 25 are respectively slidably connected to the two support columns 26. The hydraulic cylinder 23 is electrically connected to the central control module 1.

[0039] The scanning and detection module 3 includes a support frame 31 and a barcode scanner 32. The support frame 31 is fixedly installed on the right side of the front end of the roller conveyor 21, and the barcode scanner 32 is fixedly installed at the upper end of the support frame 31. The barcode scanner 32 is electrically connected to the central control module 1.

[0040] The moving module 4 is a linear module, and the linear module adopts a conventional and mature structure in the art. The moving module 4 is fixedly installed at the inner bottom of the U-shaped bracket 22.

[0041] The vibration assembly 51 includes a double-headed drive motor 511, a fixing frame 512, a rotating rod 513, a connecting rod 514, a collecting housing 515, a slope 516, a first swing rod 517, a second swing rod 518 and a support plate 519. The output end of the moving module 4 is fixedly connected to the lower end of the support plate 519. The front side of the upper end of the support plate 519 is fixedly connected to the lower end of the fixing frame 512. The inside of the fixing frame 512 is fixedly connected to the double-headed drive motor 511. The rotating rod 513, the connecting rod 514, the first swing rod 517 and the second swing rod 518 are each provided with two and are respectively located on the left and right sides of the support plate 519. The two output ends of the double-headed drive motor 511 are respectively fixedly connected to one ends of the rotating rods 513 on the left and right sides. The other end of the left rotating rod 513 is rotatably connected to one end of the left connecting rod 514. The other end of the left connecting rod 514 is rotatably connected to the lower side of the rear end of the left collecting housing 515. The other end of the right rotating rod 513 is rotatably connected to one end of the right connecting rod 514. The other end of the right connecting rod 514 is rotatably connected to the lower side of the rear end of the right collecting housing 515. The inner bottom of the collecting housing 515 is fixedly connected to the slope 516. The height in front of the slope 516 is lower than the height at the rear. The first swing rods 517 and the second swing rods 518 on the left and right sides are arranged in parallel. The lower ends of the two first swing rods 517 and the second swing rods 518 are respectively hinged to the left and right sides of the support plate 519. The upper ends of the two first swing rods 517 and the second swing rods 518 are respectively hinged to the left and right sides of the lower end of the collecting housing 515. The double-headed drive motor 511 is electrically connected to the central control module 1. The opening of the collecting housing 515 is located below the roller conveyor 21 and the cutter 25.

[0042] The collecting housing 515 is connected to the discharging module 52.

[0043] The discharging module 52 includes a discharging door 521 and a gravity lock 522. The lower end of the discharging door 521 is hinged to the lower front side of the collecting housing 515. The upper end of the discharging door 521 is in contact connection with the upper front side of the collecting housing 515. The upper end of the gravity lock 522 is rotatably connected to the upper front side of the collecting housing 515. The lower end of the gravity lock 522 is locked and connected to the upper end of the discharging door 521.

[0044] When the present utility model is in use, the central control module 1 transmits a control signal to the hydraulic cylinder 23. The hydraulic cylinder 23 controls the cutter 25 to process and cut the large raw rubber. The waste generated during cutting falls onto the slope 516 of the collecting housing 515, facilitating the movement of the waste to the front end of the collecting housing 515 under the action of the slope 516, thereby realizing the collection of the waste.

[0045] After the raw rubber of this batch is cut, the barcode scanner 32 scans the barcode on the raw rubber of the next batch to identify the type information of the raw rubber. Then, the barcode scanner 32 uploads the recognition result of the barcode to the central control module 1. The central control module 1 compares the type information of the raw rubber of the next batch with that of the raw rubber of this batch. If the types of the raw rubber are different, the central control module 1 controls the output end of the moving module 4 to move the support plate 519 out of the U-shaped bracket 22. Then, the gravity lock 522 is rotated to unlock the gravity lock 522 from the discharge door 521. After the discharge door 521 is unlocked, it rotates downward to open the discharge door 521. In order to move the waste to the front end of the collection housing 515, the central control module 1 controls the double-headed drive motor 511 to start. The double-headed drive motor 511 drives the rotating rods 513 on the left and right sides to rotate. The two rotating rods 513 drive the two connecting rods 514 to rotate. The connecting rods 514 drive the collection housing 515 to swing back and forth, so that the waste in the collection housing 515 moves to the front end of the slope 516. The waste then falls from the collection housing 515 into the external collection device, realizing the function of facilitating the classified collection of waste;

[0046] After the waste of this batch is taken out and the discharge door 521 and the gravity lock 522 are re-locked, the central control module 1 sends a control signal to the moving module 4. The output end of the moving module 4 drives the support plate 519 back into the U-shaped bracket 22. The central control module 1 then controls the roller conveyor 21 to transport and process the raw rubber of the next batch.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rubber cutting machine debris collection system, comprising a central control module (1), characterized in that: The central control module (1) is connected to a device body (2) for cutting a large piece of raw rubber into small pieces, a scanning detection module (3) for detecting the type of rubber, a collection module (5) for collecting waste generated when cutting the large piece of raw rubber, and a moving module (4) for moving the collection module (5); The collecting module (5) comprises a vibration component (51) for changing the position of the waste and a discharge module (52) for taking out the waste, the vibration component (51) is connected to the discharge module (52), and the vibration component (51) is connected to the central control module (1) and the equipment body (2); It also includes a communication module (6) for receiving data information processed in the central control module (1) and uploading the information to the terminal (7); the central control module (1) is electrically connected to the communication module (6), and the communication module (6) is wirelessly connected to the terminal (7).

2. The rubber cutting machine debris collection system according to claim 1, characterized in that: The equipment body (2) comprises a roller conveyor (21), a U-shaped bracket (22), a hydraulic cylinder (23), a gantry (24), a cutter (25) and a support column (26); the roller conveyor (21) is fixedly mounted on the upper end of the U-shaped bracket (22); the gantry (24) is fixedly mounted on the upper end of the roller conveyor (21); the hydraulic cylinder (23) is fixedly mounted on the upper end of the gantry (24); the output end of the hydraulic cylinder (23) is fixedly connected to the upper end of the cutter (25); two support columns (26) are provided and are respectively fixedly mounted on the left and right sides of the gantry (24); the left and right sides of the cutter (25) are respectively slidably connected to the two support columns (26); and the hydraulic cylinder (23) is electrically connected to the central control module (1).

3. The debris collection system for a rubber cutting machine according to claim 2, characterized in that: The scanning detection module (3) comprises a support frame (31) and a code scanner (32); the support frame (31) is fixedly mounted on the front right side of the roller conveyor (21); the code scanner (32) is fixedly mounted on the upper end of the support frame (31); and the code scanner (32) is electrically connected to the central control module (1).

4. The debris collection system for a rubber cutting machine according to claim 3, characterized in that: The moving module (4) is a linear module.

5. The debris collection system for a rubber cutting machine according to claim 4, characterized in that: The mobile module (4) is fixedly mounted on the inner bottom of the U-shaped bracket (22).

6. The debris collection system for a rubber cutting machine according to claim 5, characterized in that: The vibration assembly (51) comprises a double-head drive motor (511), a fixed frame (512), a rotating rod (513), a connecting rod (514), a collecting shell (515), a slope (516), a first swing rod (517), a second swing rod (518) and a support plate (519); the output end of the moving module (4) is fixedly connected to the lower end of the support plate (519); the upper front side of the support plate (519) is fixedly connected to the lower end of the fixed frame (512); the fixed frame (512) ) is fixedly connected to the double-headed driving motor (511) inside, the rotating rod (513), the connecting rod (514), the first swing rod (517), and the second swing rod (518) are each provided with two respectively located on the left and right sides of the supporting plate (519), the two output ends of the double-headed driving motor (511) are respectively fixedly connected to one end of the rotating rods (513) on the left and right sides, the other end of the left rotating rod (513) is rotationally connected to one end of the left connecting rod (514), the other end of the left connecting rod (514) is rotationally connected to the lower side of the rear end of the left collecting shell (515), the other end of the right rotating rod (513) is rotationally connected to one end of the right connecting rod (514), the other end of the right connecting rod (514) is rotationally connected to the lower side of the rear end of the right collecting shell (515), the inner bottom of the collecting shell (515) is fixedly connected to the slope (516), the height of the front of the slope (516) is lower than the height of the rear, the first swing rod (517) and the second swing rod (518) on the left and right sides are respectively fixedly connected to one end of the rotating rod (513) on the left and right sides, and the second swing rod (518) on the left and right sides are rotationally connected to the lower side of the rear end of the left collecting shell (515). 8) are arranged in parallel, the lower ends of the two first swing arms (517) and the second swing arm (518) are respectively hinged to the left and right sides of the support plate (519), the upper ends of the two first swing arms (517) and the second swing arm (518) are respectively hinged to the left and right sides of the lower end of the collection shell (515), the double-headed drive motor (511) is electrically connected to the central control module (1), and the opening of the collection shell (515) is located below the roller conveyor (21) and the cutter (25).

7. The debris collection system for a rubber cutting machine according to claim 6, characterized in that: The collecting shell (515) is connected to the discharging module (52).

8. The debris collection system for a rubber cutting machine according to claim 7, characterized in that: The discharge module (52) comprises a discharge door (521) and a gravity lock (522); the lower end of the discharge door (521) is hinged to the lower end of the front side of the collection shell (515); the upper end of the discharge door (521) is in contact with the upper end of the front side of the collection shell (515); the upper end of the gravity lock (522) is rotatably connected to the upper end of the front side of the collection shell (515); and the lower end of the gravity lock (522) is locked and connected to the upper end of the discharge door (521).

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