Color master batch storage device with screening function
By designing a masterbatch storage device with a vibrating screen, a guide rack, a guide tube and a shaking mechanism, the inconvenience of collecting unqualified particles and dust in traditional storage devices is solved, and an automated and compact storage effect is achieved.
Patent Information
- Application Number
- CN202421649081.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-12
AI Technical Summary
When screening unqualified particles in traditional masterbatch storage devices, the aggregate chamber is easily discharged from the dust, requiring manual treatment and easy introduction of dust, affecting the storage quality.
A masterbatch storage device with screening function is designed, including a vibrating screen, a guide rack, a guide tube and a material shaker. Through an automated screening and collection process, direct collection and compact storage of unqualified materials are achieved.
It realizes automatic collection and compact storage of unqualified masterbatches, reduces manual intervention, improves storage efficiency and quality, and effectively prevents dust from entering.
Smart Images

Figure CN222933124U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of masterbatch storage, and particularly relates to a masterbatch storage device with a screening function. Background Technique
[0002] Masterbatch, also known as color masterbatch or color concentrate, is a new type of special colorant for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics and is composed of three basic elements: pigment or dye, carrier, and additive. It is an aggregate obtained by evenly loading an excessive amount of pigment onto resin, and can be called pigment concentrate. Therefore, its coloring power is higher than that of the pigment itself. During processing, a small amount of masterbatch is mixed with uncolored resin to achieve the desired pigment concentration in the colored resin or product. Masterbatch usually needs to be stored in a storage device for standby during production or use. After the masterbatch is produced, it is transported from the production line to the storage bin. Although the screening component will remove the masterbatch with unqualified particle size after leaving the production line, the masterbatch is not completely cooled and shaped at this time. As the masterbatch is transported to the storage bin, it completely cools, and there is a phenomenon that some masterbatch with unqualified particle size is transported into the storage bin, which affects the qualification rate of the masterbatch in the storage bin.
[0003] Chinese Patent with the publication number CN216760461U discloses a finished product storage device for breathable masterbatch, including a frame, a storage bin fixedly connected to the frame, and a transmission component for transporting the masterbatch to the storage bin. The storage bin is provided with a storage cavity for storing the masterbatch, and also includes a first screening component for screening the masterbatch and an aggregate cavity for collecting the undersize masterbatch. The first screening component is arranged between the discharge port of the transmission component and the storage cavity, the storage cavity is arranged directly below the discharge end of the first screening component, and the aggregate cavity is arranged directly below the screen holes of the first screening component.
[0004] However, during the storage of traditional masterbatch, the masterbatch is transported to the vibrating screen at the bin mouth of the storage bin by a screw conveyor, and then screened by the vibrating screen and transported to the storage bin for storage. However, in actual use, we found that there are still some deficiencies in this traditional storage device. For example, although the aggregate cavity with an aggregate outlet provided on the storage bin can collect the unqualified masterbatch after screening, in actual operation, we found that the aggregate cavity is prone to incomplete discharge during the discharging process, and it is very inconvenient to manually hold the aggregate cavity every time when discharging and collecting. Secondly, since the aggregate cavity is arranged inside the storage bin and the vibrating screen is installed, the bin mouth of the storage bin cannot be closed, so it is easy to enter a large amount of dust during storage. Summary of the Utility Model
[0005] In view of the problems mentioned in the background art, the purpose of the present utility model is to provide a masterbatch storage device with a screening function to solve the problems mentioned in the above background art.
[0006] The above technical purpose of the present utility model is achieved through the following technical solutions:
[0007] A masterbatch storage device with a screening function includes a storage bin. Symmetrically fixed to the lower end of the storage bin are support columns, and the lower ends of the support columns are fixedly installed on the upper end of a bottom plate. A protection mechanism is provided outside the storage bin. A vibrating screen is provided at the upper end of the storage bin. A collection mechanism is provided on the right side of the storage bin, and the collection mechanism is located directly below the screen of the vibrating screen. An observation window is provided on the inner side of the front of the storage bin;
[0008] The protection mechanism includes a protection cover. The protection cover is inserted into the left end of the storage bin. A stop block is fixedly installed at the upper end of the protection cover. An installation rod is fixedly installed at the left end of the protection cover. Symmetrically fixed to the outside of the storage bin are first electric push rods, and the output ends of the first electric push rods are fixedly installed with the installation rod. Through the protection mechanism, it can be opened during loading and closed when not loading to provide dust protection for the storage bin;
[0009] The collection mechanism includes a guide frame. The guide frame is fixedly installed at the right end of the storage bin. The material guide opening of the guide frame is located directly below the sieve plate of the vibrating screen. A guide pipe is fixedly installed at the lower end of the guide frame. A material shaking mechanism is provided on the upper end of the bottom plate, and a collection box is inserted into the upper end of the material shaking mechanism. The opening of the collection box is located directly below the guide pipe. Through the collection mechanism, during the screening and storage process, unqualified materials can be directly discharged and collected, eliminating the need for manual secondary processing;
[0010] The material shaking mechanism includes a bottom frame. The bottom frame is fixedly installed on the upper end of the bottom plate. A moving seat is slidably connected inside the bottom frame. A positioning groove is formed at the upper end of the moving seat, and the collection box is inserted into the inner side of the positioning groove. A second electric push rod is fixedly installed on the back of the bottom frame, and the output end of the second electric push rod extends into the inside of the bottom frame and is fixedly installed with the back of the moving seat. Through the material shaking mechanism, the collection box can be easily shaken to achieve more compact collection of unqualified materials.
[0011] As a preferred technical solution, an inclined surface is provided at the upper end of the stop block, and the inclined surface of the stop block is inclined towards the side of the vibrating screen. Through the inclined surface, it is convenient for the stop block to block individual stored materials screened by the vibrating screen. At the same time, the blocked materials are led back into the storage bin through the inclined surface.
[0012] As a preferred technical solution, a slot is provided at the right end of the storage bin, and one end of the slot extends to the inner right half side wall of the storage bin. Through the slot, it is convenient for the protective cover to be inserted from the right end of the storage bin. At the same time, a small part of the right end of the protective cover can be inserted into the inner right half side wall of the storage bin to achieve better dust prevention.
[0013] As a preferred technical solution, the lower end of the support column is fixedly connected with a mounting plate, and the mounting plate is fixedly installed on the upper end of the bottom plate by screws. Through the mounting plate, it is convenient to fix the support column at the lower end of the storage bin on the bottom plate.
[0014] As a preferred technical solution, first mounting plates are symmetrically and fixedly connected to the outer side of the material guiding frame, and the first mounting plates are fixedly installed on the right end of the storage bin by screws. Through the first mounting plates, it is convenient to install the material guiding frame on the storage bin.
[0015] As a preferred technical solution, a first mounting frame is fixedly connected to the lower end of the material guiding frame, and a second mounting frame is fixedly connected to the upper end of the material guiding pipe. The first mounting frame is fixedly installed on the second mounting frame by screws. Through the first mounting frame and the second mounting frame at the lower port of the material guiding frame, it is convenient to install the material guiding frame and the material guiding pipe.
[0016] As a preferred technical solution, guide rails are symmetrically and fixedly installed inside the bottom frame, the lower end of the moving seat is slidably connected to the guide rails, second mounting plates are symmetrically and fixedly connected to the outer side of the bottom frame, and the second mounting plates are fixedly installed on the bottom plate by screws. Through the guide rails in the bottom frame, it is convenient for the moving seat to slide inside the bottom frame, and the second mounting plates on the bottom frame can facilitate the fixation of the bottom frame on the bottom plate.
[0017] In summary, the present utility model mainly has the following beneficial effects:
[0018] First, when receiving and storing materials, at this time, the output end of the first electric push rod extends to push the protective cover connected to the mounting rod to move leftward on the storage bin, which is the open state. When storing and protecting, the protective cover moves rightward and inserts on the storage bin, so as to conveniently protect the masterbatch in the storage bin from dust.
[0019] Second, during the screening process of the vibrating screen, after the unqualified materials enter the material guiding frame directly below the screening part, they can directly enter the collection box through the material guiding pipe at the lower end of the material guiding frame for collection without manual intervention, which is more convenient for subsequent processing and use.
[0020] Third, when the unqualified materials enter the collection box, they will be relatively loose in terms of storage effect. By using the output end of the second electric push rod to reciprocally extend and retract to drive the moving seat with the collection box inserted to continuously slide and shake inside the bottom frame, the collection effect of the unqualified materials can be made more compact. Description of the Drawings
[0021] Figure 1 is a schematic structural view of the present utility model;
[0022] Figure 2 is of the present utility model Figure 1 enlarged view at position A in;
[0023] Figure 3 is of the present utility model Figure 1 enlarged view at position B in;
[0024] Figure 4 is a schematic structural view of the shaking mechanism of the present utility model.
[0025] Reference numerals: 1, bottom plate; 2, storage bin; 3, support column; 4, mounting disc; 5, guide rail; 6, observation window; 7, protection mechanism; 701, first electric push rod; 702, protection cover; 703, mounting rod; 704, stop block; 8, inclined surface; 9, slot; 10, vibrating screen; 11, collection mechanism; 111, material guiding frame; 112, material guiding pipe; 113, collection box; 12, first mounting plate; 13, shaking mechanism; 131, bottom frame; 132, moving seat; 133, second electric push rod; 134, positioning groove; 14, first mounting frame; 15, second mounting frame; 16, second mounting plate. Detailed Description of the Invention
[0026] Referring to Figures 1 to 4 , a masterbatch storage device with a screening function described in this embodiment includes a storage bin 2. Symmetrically fixed to the lower end of the storage bin 2 are support columns 3, and the lower ends of the support columns 3 are fixedly installed on the upper end of the bottom plate 1. A protection mechanism 7 is provided outside the storage bin 2. A vibrating screen 10 is provided at the upper end of the storage bin 2. A collection mechanism 11 is provided on the right side of the storage bin 2, and the collection mechanism 11 is located directly below the screen mesh of the vibrating screen 10. An observation window 6 is provided on the inner side of the front surface of the storage bin 2, and the observation window 6 is used to observe the storage condition of the storage bin 2. The springs at the lower end of the vibrating screen 10 and the springs on the triangular frame on one side of the storage bin 2, in cooperation with the vibrating motor at the lower end of the vibrating screen 10, can achieve the filtering effect of the vibrating screen 10, which can be regarded as the prior art. In addition, a screw conveyor is installed on the bottom plate 1 to realize the transportation of masterbatch from a lower place to a higher place on the vibrating screen 10 for screening (not shown in the figure). An outlet pipe is also provided at the lower end of the storage bin 2 to facilitate discharging;
[0027] The protection mechanism 7 includes a protection cover 702. The protection cover 702 is inserted into the left end of the storage bin 2. A stop block 704 is fixedly installed at the upper end of the protection cover 702. An installation rod 703 is fixedly installed at the left end of the protection cover 702. First electric push rods 701 are symmetrically and fixedly installed on the outer side of the storage bin 2. The output end of the first electric push rod 701 is fixedly installed with the installation rod 703. During use, when receiving and storing materials, at this time, the output end of the first electric push rod 701 extends out to push the protection cover 702 connected to the installation rod 703 to move leftward on the storage bin 2. This is the open state. When storing and protecting, the protection cover 702 moves rightward on the storage bin 2 and inserts, so as to facilitate the dust protection of the masterbatch in the storage bin 2;
[0028] The collection mechanism 11 includes a material guiding frame 111. The material guiding frame 111 is fixedly installed at the right end of the storage bin 2. The material guiding port of the material guiding frame 111 is arranged directly below the sieve plate of the vibrating screen 10. A material guiding pipe 112 is fixedly installed at the lower end of the material guiding frame 111. A material shaking mechanism 13 is arranged at the upper end of the bottom plate 1. A collection box 113 is inserted into the upper end of the material shaking mechanism 13. The box opening of the collection box 113 is arranged directly below the material guiding pipe 112. During the screening process of the vibrating screen 10, after the unqualified materials enter the material guiding frame 111 directly below the screening part, they can directly enter the collection box 113 through the material guiding pipe 112 at the lower end of the material guiding frame 111 for collection, and subsequent processing is more convenient;
[0029] The material shaking mechanism 13 includes a bottom frame 131. The bottom frame 131 is fixedly installed at the upper end of the bottom plate 1. A moving seat 132 is slidably connected to the inner side of the bottom frame 131. A positioning groove 134 is formed at the upper end of the moving seat 132. The collection box 113 is inserted into the inner side of the positioning groove 134. A second electric push rod 133 is fixedly installed on the back of the bottom frame 131. The output end of the second electric push rod 133 extends into the inner side of the bottom frame 131 and is fixedly installed with the back of the moving seat 132. When the unqualified materials enter the collection box 113, their storage effect will be relatively loose. By using the output end of the second electric push rod 133 to stretch back and forth to drive the moving seat 132 with the collection box 113 inserted to slide and shake continuously inside the bottom frame 131, the collection effect of the unqualified materials can be made more compact.
[0030] Reference Figure 1 There is an inclined surface 8 at the upper end of the stop block 704. The inclined surface 8 of the stop block 704 inclines towards the side of the vibrating screen 10. By using the inclined surface 8 on the stop block 704, it is convenient to block some of the sputtered materials conveyed into the storage bin 2 during the screening process of the vibrating screen 10, and at the same time, they can roll back into the storage bin 2 under the guidance of the inclined surface 8.
[0031] Reference Figure 2, a slot 9 is provided at the right end of the storage bin 2, and one end of the slot 9 extends to the inner right half side wall of the storage bin 2. By using the slot 9 on the storage bin 2, the opening and closing operation of the protective cover 702 can be facilitated, and at the same time, it will not have any impact on the use of the vibrating screen 10.
[0032] Reference Figure 1 , the lower end of the support column 3 is fixedly connected with a mounting plate 4, and the mounting plate 4 is fixedly installed on the upper end of the bottom plate 1 by screws. By using the mounting plate 4 at the lower end of the support column 3, the installation and fixation of the support column 3 on the bottom plate 1 can be facilitated.
[0033] Reference Figure 1 , symmetrically fixed to the outside of the material guiding frame 111 are first mounting plates 12, and the first mounting plates 12 are fixedly installed at the right end of the storage bin 2 by screws. By using the first mounting plates 12 on the material guiding frame 111, the material guiding frame 111 can be conveniently installed for use on the storage bin 2.
[0034] Reference Figure 3 , the lower end of the material guiding frame 111 is fixedly connected with a first mounting frame 14, and the upper end of the material guiding pipe 112 is fixedly connected with a second mounting frame 15. The first mounting frame 14 is fixedly installed with the second mounting frame 15 by screws. By using the first mounting frame 14 on the material guiding frame 111 and the second mounting frame 15 on the material guiding pipe 112, the material guiding pipe 112 can be conveniently installed at the lower port of the material guiding frame 111 for use.
[0035] Reference Figure 4 , symmetrically and fixedly installed on the inner side of the chassis 131 are guide rails 5, and the lower end of the moving seat 132 is slidably connected with the guide rails 5. Symmetrically fixed to the outside of the chassis 131 are second mounting plates 16, and the second mounting plates 16 are fixedly installed on the bottom plate 1 by screws. By using the second mounting plates 16 on the chassis 131, the chassis 131 can be conveniently installed on the bottom plate 1 for use.
[0036] Principle and advantages of use: During the use process, when receiving and storing materials, at this time, the output end of the first electric push rod 701 extends to push the protective cover 702 connected to the mounting rod 703 to move leftward on the storage bin 2, which is the open state. When feeding, the masterbatch can be screened by the vibrating screen 10, and the qualified materials after screening can enter the storage bin 2 for storage. During the screening process of the vibrating screen 10, after the unqualified materials enter the material guiding frame 111 directly below the screening part, then through the material guiding pipe 112 at the lower end of the material guiding frame 111, they can directly enter the collection box 113 for collection. When the unqualified materials enter the collection box 113, they will be relatively loose in the storage effect. By using the output end of the second electric push rod 133 to reciprocally stretch and drive the moving seat 132 inserted with the collection box 113 to continuously slide and shake inside the chassis 131, the collection effect of the unqualified materials can be made more compact;
[0037] After storage is completed, when storage protection is carried out, the protective cover 702 moves to the right and inserts on the storage bin 2, which can facilitate the dust protection of the masterbatch in the storage bin 2.
Claims
1. A masterbatch storage device with a screening function, comprising a storage bin (2), characterized in that: The lower end of the storage bin (2) is symmetrically fixedly connected to a support column (3), the lower end of the support column (3) is fixedly mounted on the upper end of the bottom plate (1), a protective mechanism (7) is provided on the outer side of the storage bin (2), a vibrating screen (10) is provided on the upper end of the storage bin (2), a collecting mechanism (11) is provided on the right side of the storage bin (2), the collecting mechanism (11) is provided directly below the screen of the vibrating screen (10), and an observation window (6) is provided on the inner side of the front of the storage bin (2); The protection mechanism (7) comprises a protection cover (702), the protection cover (702) is plugged into the left end of the material storage bin (2), a stopper (704) is fixedly mounted on the upper end of the protection cover (702), a mounting rod (703) is fixedly mounted on the left end of the protection cover (702), a first electric push rod (701) is symmetrically fixedly mounted on the outer side of the material storage bin (2), and an output end of the first electric push rod (701) and the mounting rod (703) are fixedly mounted; The collecting mechanism (11) comprises a material guide frame (111), the material guide frame (111) being fixedly mounted on the right end of the material storage bin (2), a material guide opening of the material guide frame (111) being arranged directly below the screen plate of the vibrating screen (10), a material guide pipe (112) being fixedly mounted on the lower end of the material guide frame (111), a material shaking mechanism (13) being arranged on the upper end of the bottom plate (1), a collecting box (113) being plugged into the upper end of the material shaking mechanism (13), and a box opening of the collecting box (113) being arranged directly below the material guide pipe (112).
2. The masterbatch storage device with screening function according to claim 1, characterized in that: An inclined surface (8) is provided at the upper end of the stopper (704), and the inclined surface (8) of the stopper (704) is inclined toward one side of the vibrating screen (10).
3. The masterbatch storage device with screening function according to claim 1, characterized in that: A slot (9) is provided at the right end of the storage bin (2), and one end of the slot (9) extends to the inner right half side wall of the storage bin (2).
4. The masterbatch storage device with screening function according to claim 1, characterized in that: The lower end of the support column (3) is fixedly connected to a mounting plate (4), and the mounting plate (4) is fixedly mounted on the upper end of the base plate (1) by means of screws.
5. The masterbatch storage device with screening function according to claim 1, characterized in that: A first mounting plate (12) is symmetrically fixedly connected to the outer side of the material guide frame (111), and the first mounting plate (12) is fixedly mounted to the right end of the material storage bin (2) via screws.
6. The masterbatch storage device with screening function according to claim 1, characterized in that: The lower end of the material guide frame (111) is fixedly connected to a first mounting frame (14), and the upper end of the material guide tube (112) is fixedly connected to a second mounting frame (15); the first mounting frame (14) is fixedly mounted to the second mounting frame (15) by means of screws.
7. The masterbatch storage device with screening function according to claim 1, characterized in that: The material shaking mechanism (13) comprises a base frame (131), the base frame (131) is fixedly mounted on the upper end of the bottom plate (1), a moving seat (132) is slidably connected to the inner side of the base frame (131), a positioning groove (134) is provided at the upper end of the moving seat (132), the collection box (113) is plugged into the inner side of the positioning groove (134), a second electric push rod (133) is fixedly mounted on the back side of the base frame (131), and an output end of the second electric push rod (133) extends into the inner side of the base frame (131) and is fixedly mounted on the back side of the moving seat (132).
8. The masterbatch storage device with screening function according to claim 7, characterized in that: A guide rail (5) is symmetrically fixedly mounted on the inner side of the base frame (131), the lower end of the movable seat (132) is slidably connected to the guide rail (5), and a second mounting plate (16) is symmetrically fixedly connected to the outer side of the base frame (131), and the second mounting plate (16) is fixedly mounted to the base plate (1) by means of screws.
Citation Information
Patent Citations
Finished product storage device for breathable master batch
CN216760461U