Hot-pressing shaping device for flattening fine-mesh screen
By designing a hot pressing shaping device for dense mesh, the problem of lack of feeding and taking out devices in the smoothing of dense mesh is solved, and the automated processing of dense mesh is realized, the processing efficiency and safety are improved, and the product quality is ensured.
Patent Information
- Application Number
- CN202422128014.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing dense mesh leveling process lacks special feeding and removal devices, which leads to inconvenience and inefficiency. Manual operation can easily cause wrinkles and distortions of dense mesh, affecting the smoothing treatment effect, and increasing the risk of operator injury.
A hot pressing shaping device including a hot press, an operating table and an inlet port is designed, and the feeding device and auxiliary mechanism are provided. Through the motor, connecting rod, mounting block, support rod, fixing plate, drum, limit block, screw, spring and telescopic rod, the automatic feeding and removal of the dense mesh net is realized, and the dense mesh net of different sizes and materials is adapted to the dense mesh net of different sizes and materials.
It improves the efficiency and safety of smoothing the micro-mesh net, reduces the risk of manual operation, ensures the quality control of the micro-mesh net during the hot pressing and shaping process, and meets the needs of modern industrial production.
Smart Images
Figure CN222933173U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of processing of close-mesh nets, and particularly relates to a hot-pressing and shaping device for flattening close-mesh nets. Background Art
[0002] A close-mesh net is a safety protection net made of high-strength fiber materials, usually used in construction sites, mines and other places where safety protection is required. It has a fine grid structure, can effectively block sundries such as gravel and dust, and protect the safety of personnel and items below. The characteristics of the close-mesh net include a high-density weaving structure, good light transmittance and air permeability, weather resistance and ultraviolet resistance, as well as sufficient mechanical strength to withstand harsh weather conditions and physical impacts. In addition, the close-mesh net can also be customized with different specifications and colors according to different application scenarios to meet specific safety requirements and visual needs. The use of the close-mesh net can not only improve the safety of the construction site, but also play a role in beautifying the environment.
[0003] When the existing close-mesh net is flattened, due to the lack of a device for feeding and taking out the close-mesh net, the problems existing in the above technology are as follows: In the existing flattening process of the close-mesh net, due to the lack of a special feeding and taking out device, many inconveniences and low efficiency problems are caused. The traditional flattening process of the close-mesh net often relies on manual operation, that is, manually feeding the close-mesh net into the hot press for flattening, and then manually taking it out. This method not only has a large labor intensity, but also has low efficiency and is difficult to meet the needs of modern industrial production. In addition, manual operation is prone to problems such as wrinkles and twists of the close-mesh net during feeding or taking out, affecting the flattening effect, and even may lead to a decline in product quality. More seriously, manual operation increases the risk of operator injury, especially when dealing with heavy or large-sized close-mesh nets, the operator may be injured due to improper handling. Summary of the Utility Model
[0004] In view of the problems existing in the prior art, the utility model provides a hot-pressing and shaping device for flattening close-mesh nets that can overcome or at least partially solve the above problems.
[0005] The utility model is realized as follows: A hot-pressing and shaping device for flattening close-mesh nets includes a hot press, an operating table and a feeding port. The feeding port is opened on the surface of the hot press, and the upper end of the hot press is fixedly connected to the surface of the operating table. Feeding devices are arranged at both ends of the operating table, and auxiliary mechanisms are arranged on the feeding devices;
[0006] The feeding device is used for feeding the close-mesh net;
[0007] The auxiliary mechanism is used for adjusting close-mesh nets of different sizes.
[0008] To improve the reliability of the device, preferably, the feeding device includes a motor, a connecting rod, a mounting block, a support rod, a fixing plate, and a roller. The output end of the motor is meshed and connected to the surfaces of the two connecting rods through a belt. The surface of the connecting rod is rotatably connected to one end surface of the mounting block through a bearing. One end of the two connecting rods is fixedly connected to the surfaces of both ends of the support rod. The surface of the support rod is fixedly connected to the surface of the roller. The upper surface of the operating table is fixedly connected to the surfaces of the four fixing plates. The motor serves as a power source, and its output end is meshed and connected to the connecting rod through a belt, ensuring the smoothness and efficiency of power transmission. The design of the mounting block guarantees the stability of the connecting rod when stressed, thus ensuring the smooth operation of the entire system. The design of the roller not only helps with the introduction and export of the close-mesh net, but also reduces the wear of the close-mesh net during movement and improves its flatness. Through the positioning function of the fixing plate, the relative position relationship between various components is ensured, which is beneficial to improving the accuracy and reliability of the device.
[0009] To improve the stability of operation, preferably, the auxiliary mechanism includes a limit block, a screw rod, a spring, and a telescopic rod. The inner wall of the fixing plate is fixedly connected to the surface of the telescopic rod. The surface of the telescopic rod is slidably connected to the spring. The surfaces of the two screw rods are threadedly connected to the inner walls of the two limit blocks. The limit block is fixed on the screw rod by means of threaded connection, facilitating the adjustment of its position on the screw rod, thereby indirectly adjusting the position of the mounting block. By adjusting the position of the limit block, the height of the roller can be changed, and further, the tension degree of the close-mesh net during the hot pressing process can be adjusted, which is applicable to close-mesh nets of different thicknesses or materials. The screw rod is threadedly connected to the limit block, and by rotating the screw rod, the position of the limit block can be adjusted, and then the position of the mounting block can be adjusted. The design of the screw rod enables the user to precisely adjust the height of the roller according to needs, improving the flexibility and application range of the device. One end of the spring is slidably connected to the telescopic rod, and its function is to provide appropriate elastic compensation after adjusting the position of the limit block to maintain the stability of the roller at the new position. The presence of the spring helps to maintain the balance state of the roller at different heights. The design of the telescopic rod enables the entire device to maintain good mechanical stability during the adjustment process, avoiding vibrations or displacements caused by height adjustment.
[0010] To improve the overall stability, preferably, travel grooves are provided on the surfaces of all four fixing plates. The travel grooves are provided on the surface of the fixing plate to define the movement path of the mounting block, ensuring that the mounting block can only move in a predetermined direction, thereby guaranteeing the accuracy of the roller position. Through the design of the travel grooves, the deviation of the mounting block during the adjustment process can be effectively prevented, improving the overall stability and reliability of the device.
[0011] To improve the adaptability of the device, preferably, the lower surfaces of the four fixing plates are fixedly connected to the surface of the operating table, the inner wall of the travel groove is slidably connected to the surface of the mounting block, the surface of the motor is connected to one side surface of the operating table, and the lower surfaces of the four fixing plates are fixedly connected to the surface of the operating table. This structural design ensures the stability of the fixing plates and provides a solid foundation for subsequent components. By connecting the fixing plates to the operating table, the load and vibration generated during the operation of the device can be effectively dispersed, improving the structural strength of the entire device. The inner wall of the travel groove is slidably connected to the surface of the mounting block. This design ensures the smooth movement of the mounting block within the travel groove and simultaneously restricts the displacement direction of the mounting block. Through the guiding effect of the travel groove, the mounting block can move smoothly along a predetermined track, which helps to maintain the stability of the roller during the adjustment process and improves the reliability and accuracy of the device.
[0012] To improve the adjustability of the device, preferably, the lower end of the screw rod is rotatably connected to the upper surface of the operating table, the surface of the limiting block is fixedly connected to the surface of the mounting block, and the surfaces of the two springs are fixedly connected to both side surfaces of the mounting block. By rotatably connecting the screw rod to the operating table, the stability of the screw rod during the adjustment process can be ensured, avoiding the shaking of the screw rod during rotation and improving the adjustment accuracy. By fixedly connecting the limiting block to the mounting block, the precise adjustment of the height of the roller can be achieved, thereby adapting to safety nets with different thicknesses or materials and improving the flexibility of the device. By connecting the springs to the mounting block, the vibration generated during the adjustment process can be reduced, maintaining the balance state of the roller at the new position and improving the stability and reliability of the device.
[0013] To improve the overall efficiency, preferably, the output end of the motor is rotatably connected to the surface of the hot press through a bearing. By rotatably connecting the output end of the motor to the surface of the hot press through a bearing, this design ensures smooth and low-friction power transmission between the output shaft of the motor and the hot press. Through the rotational connection of the bearing, the frictional resistance between the output shaft of the motor and the hot press can be effectively reduced, reducing energy loss and improving the power transmission efficiency.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] The utility model is provided with a feeding device, an auxiliary mechanism, a motor, a connecting rod, a mounting block, a support rod, a fixing plate, a roller, a limiting block, a screw rod, a spring and a telescopic rod. The feeding device is used for feeding the safety net, and the auxiliary mechanism is used for adjusting safety nets of different sizes. Through the connection between the fixing plate and the operating table, the load and vibration generated during the operation of the device can be effectively dispersed, improving the structural strength of the entire device. The inner wall of the stroke groove is slidably connected to the surface of the mounting block. This design ensures the smooth movement of the mounting block in the stroke groove and at the same time limits the displacement direction of the mounting block. Through the guiding action of the stroke groove, the mounting block can move smoothly along a predetermined track, which helps to maintain the stability of the roller during the adjustment process, improving the reliability and precision of the device. Through the rotational connection between the screw rod and the operating table, the stability of the screw rod during the adjustment process can be ensured, avoiding the shaking of the screw rod during rotation and improving the adjustment precision. Through the fixed connection between the limiting block and the mounting block, the precise adjustment of the height of the roller can be achieved, so as to adapt to safety nets of different thicknesses or materials, improving the flexibility of the device. Through the connection between the spring and the mounting block, the vibration generated during the adjustment process can be reduced, maintaining the balance state of the roller at the new position and improving the stability and reliability of the device. It solves the problems of inconvenience and low efficiency caused by the lack of a dedicated feeding and taking-out device in the existing safety net leveling process. The traditional safety net leveling process often relies on manual operation, that is, manually feeding the safety net into the hot press for leveling and then manually taking it out. This method not only has a large labor intensity but also low efficiency, making it difficult to meet the needs of modern industrial production. In addition, manual operation is likely to cause problems such as wrinkles and twists in the safety net during the feeding or taking-out process, affecting the leveling effect and even possibly leading to a decline in product quality. More seriously, manual operation increases the risk of operator injury, especially when dealing with heavy or large-sized safety nets, the operator may be injured due to improper handling. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the main three-dimensional structural schematic diagram provided by an embodiment of the utility model;
[0017] Figure 2 is the main vertical sectional three-dimensional structural schematic diagram provided by an embodiment of the utility model;
[0018] Figure 3 is the main rear three-dimensional structural schematic diagram provided by an embodiment of the utility model;
[0019] Figure 4 is the device position schematic three-dimensional structural schematic diagram provided by an embodiment of the utility model.
[0020] In the figure: 1. Feeding device; 101. Motor; 102. Connecting rod; 103. Mounting block; 104. Support rod; 105. Fixed plate; 106. Drum; 2. Auxiliary mechanism; 201. Limit block; 202. Screw; 203. Spring; 204. Telescopic rod; 3. Stroke groove; 4. Hot press; 5. Operating table; 6. Feeding port. Detailed implementation manners
[0021] In order to further understand the content, features and effects of the present invention, the following embodiments are exemplified and described in detail with reference to the accompanying drawings as follows.
[0022] The structure of the present invention will be described in detail below with reference to the accompanying drawings.
[0023] As Figures 1 to 4As shown, a hot pressing and shaping device for leveling a dense mesh provided by an embodiment of the utility model comprises a hot press machine 4, an operating table 5 and a feed port 6, wherein the feed port 6 is provided on the surface of the hot press machine 4, and the upper end of the hot press machine 4 is fixedly connected to the surface of the operating table 5, and both ends of the operating table 5 are provided with a feed device 1, and the feed device 1 is provided with an auxiliary mechanism 2, the feed device 1 is used for feeding the dense mesh, and the auxiliary mechanism 2 is used for adjusting the dense mesh of different sizes, and the feed device 1 comprises a motor 101, a connecting rod 102, a mounting block 103, a support rod 104, a fixing plate 105 and a roller 106, the output end of the motor 101 is meshedly connected with the surfaces of the two connecting rods 102 by a belt, and the surface of the connecting rod 102 is rotatably connected with the surface of one end of the mounting block 103 by a bearing One end of the two connecting rods 102 is fixedly connected to the surfaces of both ends of the support rod 104, the surface of the support rod 104 is fixedly connected to the surface of the roller 106, the upper surface of the operating table 5 is fixedly connected to the surfaces of four fixed plates 105, and the motor 101 is used as a power source, and its output end is meshed and connected with the connecting rod 102 through a belt, ensuring the stability and efficiency of power transmission. The design of the mounting block 103 ensures the stability of the connecting rod 102 when subjected to force, thereby ensuring the smooth operation of the entire system. The design of the roller 106 not only helps to import and export the dense mesh, but also reduces the wear of the dense mesh during movement and improves its flatness. The positioning function of the fixed plate 105 ensures the relative position relationship between the various components, which is conducive to improving the accuracy of the device In order to improve the reliability, the auxiliary mechanism 2 includes a limit block 201, a screw 202, a spring 203 and a telescopic rod 204. The inner wall of the fixed plate 105 is fixedly connected to the surface of the telescopic rod 204. The surface of the telescopic rod 204 is slidably connected to the spring 203. The surfaces of the two screws 202 are threadedly connected to the inner walls of the two limit blocks 201. The limit block 201 is fixed on the screw 202 by a threaded connection, which is convenient for adjusting its position on the screw 202, thereby indirectly adjusting the position of the mounting block 103. By adjusting the position of the limit block 201, the height of the roller 106 can be changed, thereby adjusting the tension of the dense mesh during the hot pressing process. It is suitable for dense meshes of different thicknesses or materials. The screw 202 is threadedly connected to the limit block 201, and the screw 202 can be rotated to The position of the limit block 201 can be adjusted, and then the position of the mounting block 103 can be adjusted. The design of the screw rod 202 allows the user to accurately adjust the height of the roller 106 as needed, thereby improving the flexibility and application range of the device. One end of the spring 203 is slidably connected to the telescopic rod 204, and its function is to provide appropriate elastic compensation after adjusting the position of the limit block 201 to maintain the stability of the roller 106 in the new position. The presence of the spring 203 helps to maintain the balance of the roller 106 at different heights. The design of the telescopic rod 204 enables the entire device to maintain good mechanical stability during the adjustment process to avoid vibration or displacement caused by height adjustment. The surfaces of the four fixed plates 105 are provided with travel grooves 3, and the travel grooves 3 are provided on the surfaces of the fixed plates 105.It is used to define the movement path of the mounting block 103, ensuring that the mounting block 103 can only move in a predetermined direction, thereby guaranteeing the accuracy of the position of the roller 106. Through the design of the travel groove 3, it can effectively prevent the mounting block 103 from shifting during the adjustment process, improving the overall stability and reliability of the device. The lower surfaces of the four fixing plates 105 are fixedly connected to the surface of the operating table 5. The inner wall of the travel groove 3 is slidably connected to the surface of the mounting block 103. The surface of the motor 101 is connected to one side surface of the operating table 5. The lower surfaces of the four fixing plates 105 are fixedly connected to the surface of the operating table 5. This structural design ensures the stability of the fixing plate 105, providing a solid foundation for subsequent components. Through the connection between the fixing plate 105 and the operating table 5, it can effectively disperse the load and vibration generated during the operation of the equipment, improving the structural strength of the entire device. The inner wall of the travel groove 3 is slidably connected to the surface of the mounting block 103. This design ensures the smooth movement of the mounting block 103 in the travel groove 3 and at the same time limits the displacement direction of the mounting block 103. Through the guiding action of the travel groove 3, the mounting block 103 can move smoothly along the predetermined track, which helps to maintain the stability of the roller 106 during the adjustment process, improving the reliability and precision of the device. The lower end of the screw 202 is rotatably connected to the upper surface of the operating table 5. The surface of the limiting block 201 is fixedly connected to the surface of the mounting block 103. The surfaces of the two springs 203 are fixedly connected to both side surfaces of the mounting block 103. Through the rotational connection between the screw 202 and the operating table 5, it can ensure the stability of the screw 202 during the adjustment process, avoiding the screw 202 from shaking during rotation and improving the adjustment precision. Through the fixed connection between the limiting block 201 and the mounting block 103, it can achieve precise adjustment of the height of the roller 106, thereby adapting to safety nets with different thicknesses or materials and improving the flexibility of the device. Through the connection between the spring 203 and the mounting block 103, it can reduce the vibration generated during the adjustment process, maintaining the balance state of the roller 106 in the new position and improving the stability and reliability of the device. The output end of the motor 101 is rotatably connected to the surface of the hot press 4 through a bearing. Through the rotational connection between the output end of the motor 101 and the surface of the hot press 4 through a bearing, this design ensures smooth power transmission and low friction between the output shaft of the motor 101 and the hot press 4. Through the rotational connection of the bearing, it can effectively reduce the frictional resistance between the output shaft of the motor 101 and the hot press 4, reducing energy loss and improving power transmission efficiency.,
[0024] The working principle of the present utility model:
[0025] During use, place the safety net into the internal space of the hot press 4. At the same time, wind the remaining safety net around the roller 106 on one side of the feed inlet 6. In this way, driven by the motor 101, the safety net can be automatically fed into the hot press 4 for hot pressing and shaping. At the same time, the other end of the safety net is connected to the roller 106 on the other side of the feed inlet 6, so that the processed safety net can be smoothly pulled out of the hot press 4. By connecting the belt to the output end of the motor 101, it can ensure that the connecting rods 102 at both ends of the feed inlet 6 of the hot press 4 can rotate synchronously. The connection between the connecting rod 102 and the support rod 104 enables the power of the motor 101 to be effectively transmitted to the support rod 104. On the surface of the support rod 104, there are rollers 106, and these rollers 106 are responsible for feeding the safety net into the hot press 4 and pulling the processed safety net out of the hot press 4 at the same time. During the process of the hot press 4 hot pressing and shaping the safety net, the mounting block 103 installed on the surface of the connecting rod 102 can change its position in the stroke groove 3 through the adjusting screw 202. This design enables the hot press 4 to adapt to safety nets of different materials and then adjust the height of the rollers 106 to increase the pulling force on the safety net, so as to complete the feeding and taking out of the safety net more efficiently and accurately. In this way, not only the work efficiency is improved, but also the quality control of the safety net during the hot pressing and shaping process is ensured, making the final product meet strict industrial standards.
[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0027] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention.
Claims
1. A hot press shaping device for leveling a dense mesh, comprising a hot press (4), an operating table (5) and a feed inlet (6), wherein the feed inlet (6) is provided on the surface of the hot press (4), and the upper end of the hot press (4) is fixedly connected to the surface of the operating table (5), characterized in that: Both ends of the operating table (5) are provided with a feeding device (1), and each feeding device (1) is provided with an auxiliary mechanism (2); The feeding device (1) is used to feed the dense mesh; The auxiliary mechanism (2) is used to adjust dense meshes of different sizes.
2. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 1, characterized in that: The feeding device (1) comprises a motor (101), a connecting rod (102), a mounting block (103), a support rod (104), a fixing plate (105) and a roller (106); the output end of the motor (101) is meshedly connected to the surfaces of the two connecting rods (102) via a belt; the surfaces of the connecting rods (102) are rotationally connected to the surfaces of one end of the mounting block (103) via a bearing; one end of the two connecting rods (102) is fixedly connected to the surfaces of both ends of the support rods (104); the surfaces of the support rods (104) are fixedly connected to the surface of the roller (106); and the upper surface of the operating table (5) is fixedly connected to the surfaces of the four fixing plates (105).
3. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 2, characterized in that: The auxiliary mechanism (2) comprises a limit block (201), a screw rod (202), a spring (203) and a telescopic rod (204); the inner wall of the fixed plate (105) is fixedly connected to the surface of the telescopic rod (204); the surface of the telescopic rod (204) is slidably connected to the spring (203); and the surfaces of the two screw rods (202) are threadedly connected to the inner walls of the two limit blocks (201).
4. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 2, characterized in that: The surfaces of the four fixing plates (105) are all provided with travel grooves (3).
5. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 4, characterized in that: The lower surfaces of the four fixed plates (105) are fixedly connected to the surface of the operating table (5), the inner wall of the travel groove (3) is slidably connected to the surface of the mounting block (103), and the surface of the motor (101) is connected to a side surface of the operating table (5).
6. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 3, characterized in that: The lower end of the screw rod (202) is rotatably connected to the upper surface of the operating table (5), the surface of the limit block (201) is fixedly connected to the surface of the mounting block (103), and the surfaces of the two springs (203) are fixedly connected to the surfaces on both sides of the mounting block (103).
7. A hot pressing and shaping device for flattening a dense mesh as claimed in claim 6, characterized in that: The output end of the motor (101) is rotatably connected to the surface of the hot press (4) via a bearing.