Sponge gluing device

By designing a sponge glue device including a conveyor, a adjustment mechanism and a spray drum, the problem of difficulty in adjusting the spray range in the prior art is solved, and an efficient and accurate glue process is achieved, and the waste of glue is avoided.

CN222933381UActive Publication Date: 2025-06-03DONGGUAN HENGYING SPONGE PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422057465.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-03
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Existing sponge glue devices are difficult to adjust the range of spraying glue according to mattress sponges of different sizes, resulting in the glue spraying outside and causing waste.

Method used

A sponge glue device is designed, including a conveyor, a adjustment mechanism and a glue spray barrel. By pulling the L-shaped plate, the square plate and threaded rod slide, adjust the spray range of the spraying cylinder to ensure that the spraying glue matches the size of the mattress sponge.

Benefits of technology

The glue spray range is adjusted according to different sizes of mattress sponges, avoiding the waste of glue and improving the efficiency and accuracy of glue.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222933381U_ABST
    Figure CN222933381U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of sponge processing, and discloses a sponge gluing device which comprises a base, the top of the base is fixedly connected with a conveyor, the front end of the conveyor is provided with an adjusting mechanism, the adjusting mechanism comprises a square column, the inner wall of the square column is in threaded connection with a threaded rod, the front end of the square column is fixedly connected with an L-shaped plate, and the L-shaped plate is fixedly connected with the base. The inner wall of the L-shaped plate is in threaded connection with the outer wall of the threaded rod, the outer wall of the square column is slidably connected with the inner wall of the front end of the conveyor, the inner wall of the front end of the conveyor is slidably connected with a square block, and the outer wall of the bottom of the square block is slidably connected with a wedge block. According to the automatic glue spraying device, the L-shaped plate is pulled to drive the square plate to slide on the inner wall of the conveyor, the piston is driven to change the internal capacity of the glue spraying barrel while the L-shaped plate is pulled, and the square plate can be accurately adjusted through the threaded rod, so that the glue spraying range of the glue spraying barrel is matched with the clamped mattress sponge while the clamped mattress sponge is adjusted; and waste caused by glue spraying is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of sponge processing, in particular to a sponge gluing device. Background Art

[0002] Sponge is a porous material with good water absorption and elasticity. It has a wide range of uses, including mattresses and seat cushions, and can be used for buffering and increasing comfort.

[0003] Mattress sponge gluing is the process of connecting sponge components in a mattress. It usually uses glue or other adhesives to achieve. Gluing can increase the stability and durability of the mattress, and at the same time improve the comfort of the mattress. Such a device usually includes a glue coating system to ensure that the glue is evenly applied on the surface of the sponge; a pressure system to apply appropriate pressure to make the gluing more firm; and may also be equipped with a heating function to accelerate the curing of the glue.

[0004] In the prior art, the gluing device is inconvenient to adjust the glue spraying range according to different sizes of mattress sponges, resulting in waste when the glue is sprayed outside when the size of the mattress sponge is small. For this reason, a sponge gluing device is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a sponge gluing device, aiming to improve the problem that it is inconvenient to adjust the glue spraying range when gluing different sizes of mattress sponges in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a sponge gluing device, including a base, a conveyor is fixedly connected to the top of the base, an adjusting mechanism is arranged at the front end of the conveyor, the adjusting mechanism includes a square column, a threaded rod is in threaded connection with the inner wall of the square column, an L-shaped plate is fixedly connected to the front end of the square column, the inner wall of the L-shaped plate is in threaded connection with the outer wall of the threaded rod, the outer wall of the square column is slidably connected to the inner wall of the front end of the conveyor, a square block is slidably connected to the inner wall of the front end of the conveyor, a wedge block is slidably connected to the bottom outer wall of the square block, and the outer wall of the wedge block is slidably connected to the inner wall of the front end of the conveyor.

[0007] As a further description of the above technical solution:

[0008] The right inner wall of the square column is inserted into the left outer wall of the wedge block, and a square plate is rotatably connected to the rear end of the threaded rod.

[0009] As a further description of the above technical solution:

[0010] A pulley is rotatably connected to the inner wall of the square plate, a piston is fixedly connected to the top of the L-shaped plate, a glue spraying cylinder is slidably connected to the outer wall of the piston, and a frame is fixedly connected to the rear outer wall of the glue spraying cylinder.

[0011] As a further description of the above technical solution:

[0012] The outer wall on the right side of the wedge block is elastically connected to the inner wall at the front end of the conveyor through spring A. One end of spring A is fixedly connected to the outer wall on the right side of the wedge block, and the other end of spring A is fixedly connected to the inner wall at the front end of the conveyor.

[0013] As a further description of the above technical solution:

[0014] The top of the base is fixedly connected to the bottom of the frame, and a fixing frame is fixedly connected to the top of the base.

[0015] As a further description of the above technical solution:

[0016] A motor is fixedly connected to the front end of the fixing frame, and a pressure roller is fixedly connected to the output shaft of the motor.

[0017] As a further description of the above technical solution:

[0018] The outer wall at the front end of the pressure roller is rotatably connected to the inner wall at the front end of the fixing frame, and a disc is slidably connected to the inner wall of the pressure roller.

[0019] As a further description of the above technical solution:

[0020] The outer wall at the front end of the disc is elastically connected to the inner wall at the front end of the pressure roller through spring B. One end of spring B is fixedly connected to the outer wall at the front end of the disc, and the other end of spring B is fixedly connected to the inner wall at the front end of the pressure roller.

[0021] The present utility model has the following beneficial effects:

[0022] 1. In the present utility model, by pulling the L-shaped plate to drive the square plate to slide on the inner wall of the conveyor, while pulling the L-shaped plate, the piston is driven to change the internal capacity of the glue spraying cylinder, and the square plate can be accurately adjusted through the threaded rod, so that while adjusting the clamping of the mattress sponge, the glue spraying range of the glue spraying cylinder can be adapted to it, avoiding waste during glue spraying.

[0023] 2. In the present utility model, the inwardly adjusted square column is fixed by the wedge block, and the plug connection between the wedge block and the square column is released by pressing the square block, so that the square column can slide outwards. Pressing down to release the fixation is convenient and fast while improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a front view structural schematic diagram of a sponge gluing device proposed by the present utility model;

[0025] Figure 2Schematic structural diagram of a conveyor for a sponge gluing device proposed by the present utility model;

[0026] Figure 3 A sponge gluing device proposed by the present utility model Figure 2 Enlarged structural diagram of part A in

[0027] Figure 4 Schematic sectional view of a sponge gluing device proposed by the present utility model;

[0028] Figure 5 Schematic diagram of a wedge block of a sponge gluing device proposed by the present utility model.

[0029] Legend:

[0030] 1. Base; 2. Conveyor; 3. Frame; 4. Fixed frame; 5. Glue spraying cylinder; 6. Motor; 7. Threaded rod; 8. Square column; 9. Square plate; 10. Pulley; 11. Square block; 12. Wedge block; 13. Spring A; 14. Pressing roller; 15. Piston; 16. Spring B; 17. Disc; 18. L-shaped plate. Specific implementation manners

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0032] Refer to Figure 3 - Figure 5, an embodiment provided by the present utility model: a sponge gluing device, including a base 1, a conveyor 2 is fixedly connected to the top of the base 1, enabling the sponge to move horizontally for gluing. The conveyor 2 is a prior art and will not be described in detail here. An adjusting mechanism is provided at the front end of the conveyor 2. The adjusting mechanism includes a square column 8. Three sets of notches are provided on the inner wall of the square column 8, and the distance between each notch is 30 cm, corresponding to the widths of three conventional mattress sponges, which are 1.2 m, 1.5 m, and 1.8 m respectively. A threaded rod 7 is threadedly connected to the inner wall of the square column 8, enabling the threaded rod 7 to rotate within the inner wall of the square column 8 for further precise adjustment. An L-shaped plate 18 is fixedly connected to the front end of the square column 8, so that when the L-shaped plate 18 moves horizontally, the square column 8 can be driven to move together. The inner wall of the L-shaped plate 18 is threadedly connected to the outer wall of the threaded rod 7, enabling the threaded rod 7 to rotate within the inner wall of the L-shaped plate 18. When the L-shaped plate 18 is pulled to move horizontally, the threaded rod 7 can be driven to move simultaneously. The outer wall of the square column 8 is slidably connected to the inner wall of the front end of the conveyor 2, enabling the square column 8 to slide horizontally within the inner wall of the conveyor 2 to change the clamping space of the square plate 9. A square block 11 is slidably connected to the inner wall of the front end of the conveyor 2, enabling the square block 11 to slide vertically within the inner wall of the conveyor 2. The conveyor 2 provides a supporting effect for the square block 11. The bottom of the square block 11 is inclined. A wedge block 12 is slidably connected to the outer wall of the bottom of the square block 11, so that when the square block 11 moves vertically, the wedge block 12 can be driven to move horizontally. An inclined notch is provided on the right side of the wedge block 12, which fits the inclined surface of the square block 11. The outer wall of the wedge block 12 is slidably connected to the inner wall of the front end of the conveyor 2, enabling the wedge block 12 to slide horizontally within the inner wall of the conveyor 2. The conveyor 2 provides a supporting effect for the wedge block 12.

[0033] Refer to Figure 2 - Figure 4, the inner wall on the right side of the square column 8 is inserted into the outer wall on the left side of the wedge block 12, so that the wedge block 12 can fix the position of the square column 8. The rear end of the threaded rod 7 is rotatably connected to a square plate 9, so that the square plate 9 can be driven to move simultaneously when the threaded rod 7 moves horizontally. A guiding round rod is fixed to the outer wall of the square plate 9 to maintain the stability of the square plate 9 during sliding. The guiding round rod passes through the front end of the conveyor 2 and slides with it, and at the same time passes through the left side of the L-shaped plate 18 and slides with it. There are two groups of square plates 9, and the other group is fixedly connected to the outer wall at the rear end of the conveyor 2. A pulley 10 is rotatably connected to the inner wall of the square plate 9, so that the square plate 9 provides a supporting and fixing effect for the pulley 10. There are multiple groups of pulleys 10, so that the clamped mattress sponge can slide over the pulleys 10. The top of the L-shaped plate 18 is fixedly connected to a piston 15, so that the piston 15 can be driven to move simultaneously when the L-shaped plate 18 moves horizontally. The piston 15 is made of elastic rubber and can effectively seal the glue spraying cylinder 5. The outer wall of the piston 15 is slidably connected to the glue spraying cylinder 5, so that the capacity of the glue spraying cylinder 5 can be changed when the piston 15 moves horizontally. A feed port is provided at the top of the glue spraying cylinder 5, and multiple groups of nozzles are provided at the bottom of the glue spraying cylinder 5. When the piston 15 moves, it can limit the operation of the nozzles at the bottom of the glue spraying cylinder 5, so that the range of the glue sprayed is adapted to the size of the mattress sponge. The rear outer wall of the glue spraying cylinder 5 is fixedly connected to a frame 3, so that the frame 3 provides a supporting and fixing effect for the glue spraying cylinder 5. Multiple groups of rollers are provided at the top of the frame 3. Pull another piece of mattress sponge that needs to be glued and slide it over the mattress sponge on the conveyor 2, and squeeze and glue them together through the pressure roller 14. The outer wall on the right side of the wedge block 12 is elastically connected to the inner wall at the front end of the conveyor 2 through a spring A13. One end of the spring A13 is fixedly connected to the outer wall on the right side of the wedge block 12, and the other end of the spring A13 is fixedly connected to the inner wall at the front end of the conveyor 2. So that after pressing the square block 11 to drive the wedge block 12 to slide horizontally, the wedge block 12 can be reset by the elasticity of the spring A13 without external force, and then inserted into the notch of the square column 8.

[0034] Refer to Figure 1 , Figure 4, the top of the base 1 is fixedly connected to the bottom of the frame 3, so that the base 1 provides a supporting and fixing effect for the frame 3 to maintain the stability of the frame 3 during operation. A fixing frame 4 is fixedly connected to the top of the base 1, so that the base 1 provides a supporting and fixing effect for the fixing frame 4. The fixing frame 4 is U-shaped. A motor 6 is fixedly connected to the front end of the fixing frame 4, so that the fixing frame 4 can maintain the stability of the motor 6 during operation. The output shaft of the motor 6 is fixedly connected to a pressure roller 14, so that the output shaft of the motor 6 can drive the pressure roller 14 to rotate. Two groups of pressure rollers 14 are arranged up and down, so that two pieces of mattress sponges can be extruded to make their gluing more firm. The outer wall of the front end of the pressure roller 14 is rotatably connected to the inner wall of the front end of the fixing frame 4, so that the pressure roller 14 can rotate inside the inner wall of the fixing frame 4. The fixing frame 4 provides a supporting effect for the pressure roller 14. A disc 17 is slidably connected to the inner wall of the pressure roller 14, so that the disc 17 can slide horizontally inside the inner wall of the pressure roller 14 to limit two pieces of mattress sponges to be glued, preventing them from shaking left and right when being extruded. The outer wall of the front end of the disc 17 is elastically connected to the inner wall of the front end of the pressure roller 14 through a spring B16. One end of the spring B16 is fixedly connected to the outer wall of the front end of the disc 17, and the other end of the spring B16 is fixedly connected to the inner wall of the front end of the pressure roller 14, so that the disc 17 is elastically pushed by the spring B16 to limit mattress sponges of different sizes.

[0035] Working principle: The staff places the mattress sponge on the conveyor 2, moves the L-shaped plate 18 inward, drives the square column 8 to move simultaneously, drives the square plate 9 to move, and at the same time drives the piston 15 to move to adjust the spraying range of the nozzle on the glue spraying cylinder 5. The square column 8 is fixed by the wedge block 12, and the position of the square plate 9 can also be precisely adjusted by rotating the threaded rod 7. Thus, while adjusting the clamping of the mattress sponge, the spraying range of the glue spraying cylinder 5 can be adapted to it, avoiding unnecessary waste during glue spraying.

[0036] By pressing down the square block 11 to drive the wedge block 12 to release the insertion with the square column 8, the L-shaped plate 18 can be pulled to drive the square plate 9 to move outward. After the adjustment is completed, the machine is started. The mattress sponge slides forward through the pulley 10 on the square plate 9 by the conveyor 2 for uniform glue spraying. After the spraying is completed, another sponge mattress on the frame 3 is pulled, and they are squeezed and bonded together through the pressure roller 14. Pressing down to release the fixation is convenient and fast while improving work efficiency.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sponge gluing device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a conveyor (2), and the front end of the conveyor (2) is provided with an adjustment mechanism, the adjustment mechanism comprising a square column (8), the inner wall of the square column (8) being threadedly connected to a threaded rod (7), the front end of the square column (8) being fixedly connected to an L-shaped plate (18), the inner wall of the L-shaped plate (18) being threadedly connected to the outer wall of the threaded rod (7), the outer wall of the square column (8) being slidably connected to the inner wall of the front end of the conveyor (2), the inner wall of the front end of the conveyor (2) being slidably connected to a square block (11), the outer wall of the bottom of the square block (11) being slidably connected to a wedge block (12), and the outer wall of the wedge block (12) being slidably connected to the inner wall of the front end of the conveyor (2).

2. A sponge gluing device according to claim 1, characterized in that: The right inner wall of the square column (8) is plugged into the left outer wall of the wedge block (12), and the rear end of the threaded rod (7) is rotatably connected to the square plate (9).

3. A sponge gluing device according to claim 2, characterized in that: The inner wall of the square plate (9) is rotatably connected to a pulley (10), the top of the L-shaped plate (18) is fixedly connected to a piston (15), the outer wall of the piston (15) is slidably connected to a glue spraying cylinder (5), and the outer wall of the rear end of the glue spraying cylinder (5) is fixedly connected to a frame (3).

4. The sponge gluing device according to claim 1, characterized in that: The right outer wall of the wedge block (12) is elastically connected to the front inner wall of the conveyor (2) via a spring A (13); one end of the spring A (13) is fixedly connected to the right outer wall of the wedge block (12); and the other end of the spring A (13) is fixedly connected to the front inner wall of the conveyor (2).

5. The sponge gluing device according to claim 1, characterized in that: The top of the base (1) is fixedly connected to the bottom of the frame (3), and the top of the base (1) is fixedly connected to a fixing frame (4).

6. A sponge gluing device according to claim 5, characterized in that: The front end of the fixed frame (4) is fixedly connected to a motor (6), and the output shaft of the motor (6) is fixedly connected to a pressure roller (14).

7. A sponge gluing device according to claim 6, characterized in that: The front end outer wall of the pressing roller (14) is rotatably connected to the front end inner wall of the fixing frame (4), and the inner wall of the pressing roller (14) is slidably connected to a disc (17).

8. The sponge gluing device according to claim 7, characterized in that: The front end outer wall of the disc (17) is elastically connected to the front end inner wall of the pressure roller (14) via a spring B (16); one end of the spring B (16) is fixedly connected to the front end outer wall of the disc (17); and the other end of the spring B (16) is fixedly connected to the front end inner wall of the pressure roller (14).