High-flatness paper tube bubbling-preventing tube winding device

Abstract

The utility model relates to the field of tube rolling devices, in particular to a high-flatness paper tube anti-bubbling tube rolling device. The technical problems that paper tapes are not effectively cleaned before entering a winding link, dust and impurities are not thoroughly removed, the attaching tightness is influenced, the paper tape conveying tension adjustment is not sensitive and accurate in the use process, the paper tapes are excessively stretched and thinned and the interiors of the paper tapes are damaged due to the overlarge tension, and gaps are easily generated during winding, so that air invades and bubbles are caused are solved. According to the technical scheme, the high-flatness paper tube anti-bubbling tube winding device comprises a machine table, a pretreatment module, a discharging module, a mounting plate, a flattening module, a control table and a tube winding module, through cooperative work of the flattening module and the tube winding module, wrinkles and unevenness of the surface of a paper tube can be effectively reduced, the paper tube has higher flatness, and the paper tube is prevented from bubbling. The pretreatment module can be used for cleaning and pretreating the paper tape, the influence of impurities and dust is reduced, and air can be better exhausted in the tube winding process, so that the paper tube is effectively prevented from bubbling, and the quality and the stability of the paper tube are improved.

Description

Technical Field

[0001] The utility model relates to the field of pipe coiling devices, in particular to a high-flatness paper tube anti-bubbling pipe coiling device. Background Technique

[0002] A paper tube is a tubular object made only of paper. Most paper tubes are spiral paper tubes and seamless paper tubes. A paper tube coiling device is a device used to wind a paper tape or paper into a tubular structure. It usually consists of multiple components working together to convert a flat paper material into a paper tube with a certain strength and shape. Before the paper tape enters the winding link, the existing high-flatness paper tube coiling device lacks effective cleaning means, and dust, impurities, etc. on the surface of the paper tape cannot be thoroughly removed, which affects the tightness of the fit between the paper tapes. During the use process, during the paper tape conveying process, the adjustment of the tension is not sensitive and accurate enough. Sometimes, the tension is too large, resulting in excessive stretching of the paper tape, the paper tape becomes thinner and the internal structure is damaged, and voids are easily generated during winding, allowing air to invade. Therefore, we propose a high-flatness paper tube anti-bubbling pipe coiling device to facilitate solving the problems mentioned above. Content of the Utility Model

[0003] In order to overcome the problems that there is a lack of effective cleaning before the paper tape enters the winding link, dust and impurities are not thoroughly removed, affecting the tightness of the fit, the adjustment of the paper tape conveying tension during use is not sensitive and accurate, the tension is too large, resulting in excessive stretching, thinning and internal damage of the paper tape, and voids are easily generated during winding, allowing air to invade and cause bubbling.

[0004] The technical solution of the utility model is as follows: A high-flatness paper tube anti-bubbling pipe coiling device includes a machine platform, a pretreatment module, a feeding module, a mounting plate, a flattening module, a control console and a pipe coiling module. The pipe coiling module is installed at the corner above the machine platform. A mounting plate is provided at the side end of the pipe coiling module. Multiple groups of feeding modules are installed in a fluctuating manner on the mounting plate in the direction away from the pipe coiling module. The pretreatment module is arranged through a slot between two groups of feeding modules. Flattening modules are arranged in a rolling and opposite manner on both sides of the pipe coiling module above the machine platform. The control console is provided at the side end near the corner above the machine platform.

[0005] Preferably, through the coordinated work of the flattening module and the pipe coiling module, the wrinkles and unevenness on the surface of the paper tube can be effectively reduced, making the paper tube have higher flatness and meeting the application scenarios with higher requirements for the quality of the paper tube. The pretreatment module can clean and preprocess the paper tape, reduce the influence of impurities and dust, and can better discharge air during the pipe coiling process, thereby effectively preventing the paper tube from bubbling and improving the quality and stability of the paper tube. By adjusting the parameters and working modes of each module through the control console, it can adapt to the production of paper tubes with different specifications and requirements, and has strong flexibility and versatility.

[0006] Preferably, the unloading module includes a unloading motor, a first-level motor, a second-level motor, a third-level motor, a fourth-level motor, a unloading roller, a first-level roller, a second-level roller, a third-level roller and a fourth-level roller. A unloading roller is provided at one end of the mounting plate, and a unloading rotating shaft is provided at the center of the unloading roller. One side of the mounting plate is up and down and is provided with a first-level roller, a second-level roller, a third-level roller and a fourth-level roller in sequence. A rotating shaft is provided at the center of the first-level roller, the second-level roller, the third-level roller and the fourth-level roller. The setting and independent control of the multi-level rollers can prevent the paper tape from being subjected to excessive stretching or uneven tension during the unloading process, reduce the deformation of the paper tape and damage to the internal structure, and ensure the quality of the paper tape. Stable and precisely controlled paper tape unloading helps to form a uniform and tight paper tube structure during the tube rolling process, thereby improving the quality and performance of the paper tube.

[0007] Preferably, the unloading motor drives the unloading shaft to drive the unloading roller to rotate, and the first-level roller, the second-level roller, the third-level roller and the fourth-level roller are respectively provided with a first-level motor, a second-level motor, a third-level motor and a fourth-level motor at the rear end. Each roller has a corresponding motor drive, which can achieve independent and precise control of each roller. This helps to flexibly adjust the speed and rotation direction of each roller according to actual production needs, so as to better control the conveying speed, tension and direction of the paper tape. If a roller fails, the corresponding motor can be quickly located for troubleshooting and repair, thereby reducing equipment downtime and improving production efficiency.

[0008] Preferably, the pretreatment module includes a power supply, an infrared heater, a micro vacuum cleaner and an electrostatic eliminator. The infrared heater is installed above the four-stage roller, the electrostatic eliminator is installed between the first roller and the second roller, and the micro vacuum cleaner is installed between the second roller and the third roller. The power supply is installed on the back end of the mounting plate above the machine and is electrically connected to the infrared heater, the micro vacuum cleaner and the electrostatic eliminator. The infrared heater can preheat the paper tape, increase the flexibility and ductility of the paper tape, make it easier to wind and form, and improve the quality of the paper tube. The electrostatic eliminator can remove static electricity on the surface of the paper tape, avoid static electricity from absorbing dust and impurities, and ensure the cleanliness of the paper tape. The micro vacuum cleaner can remove dust and impurities on the surface of the paper tape, further improve the cleanliness of the paper tape, and help to form a better quality paper tube.

[0009] Preferably, the flattening module includes flattening rollers and a flattening motor. There are three groups of flattening rollers. The three groups of flattening rollers are located around the tube rolling module in a triangular distribution and rolling and fitting arrangement. A flattening motor is provided at the lower end of the flattening rollers. The triangular distribution of flattening rollers can make the paper tube more evenly stressed during the flattening process, avoiding local insufficient or excessive flattening, and ensuring the flatness of the paper tube. Each flattening roller is driven by an independent flattening motor, and the speed and pressure can be flexibly adjusted according to actual needs to ensure the stability and reliability of the flattening work.

[0010] Preferably, the reel module includes a reel rotating shaft and a reel motor. The reel motor is provided at the corner of the upper end of the machine table, and the center of the reel motor drives the reel rotating shaft. The reel motor directly drives the reel rotating shaft, providing stable and powerful power to ensure the smooth progress of the reel process and reducing the reel quality problems caused by insufficient or unstable power.

[0011] Preferably, the machine table includes a machine table surface and support columns. Support columns are provided at the corners around the lower end of the machine table surface. The support columns provided at the corners around can evenly distribute the weight of the machine table surface, providing stable support to ensure that the machine table does not shake or tilt during the operation of the reel device, and guaranteeing the stability and safety of production.

[0012] Advantages of the present utility model:

[0013] 1. The reel device works in cooperation through a series of modules, significantly improving the quality of the paper tube. The infrared heater in the pretreatment module can increase the flexibility of the paper tape, the static eliminator and the micro vacuum cleaner ensure the cleanliness of the paper tape. The three flattening rollers in the flattening module are distributed in a triangle to ensure uniform stress on the paper tube, eliminating wrinkles and unevenness. The precise drive of the reel module makes the paper tape tightly wound, forming a high-quality paper tube structure. These designs effectively prevent the paper tube from blistering, improve the flatness and strength, and meet the requirements for high-quality paper tubes.

[0014] 2. The multiple independently driven rollers in the feeding module, as well as the reasonable layout and precise control of each module, achieve the high-efficiency and stability of the paper tape conveying and reel process. The parameters can be flexibly adjusted according to different paper tape characteristics and production requirements to adapt to the production of various specifications of paper tubes. At the same time, the coordinated work of each module reduces the faults and pauses in production, greatly improving the production efficiency. When changing the production type, the parameters can be quickly adjusted without large-scale transformation, enhancing the flexibility and adaptability of production. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the structural schematic diagram of the feeding module of the present utility model;

[0017] Figure 3 is the structural schematic diagram of the machine table of the present utility model;

[0018] Figure 4 is the structural schematic diagram of the mounting plate of the present utility model.

[0019] Description of reference numerals: 1, machine platform; 2, pretreatment module; 3, feeding module; 4, mounting plate; 5, flattening module; 6, control console; 7, coiling module; 101, machine platform tabletop; 102, support column; 201, power supply; 202, infrared heater; 203, micro vacuum cleaner; 204, static eliminator; 301, feeding motor; 302, first-stage motor; 303, second-stage motor; 304, third-stage motor; 305, fourth-stage motor; 306, feeding roller; 307, first-stage roller; 308, second-stage roller; 309, third-stage roller; 310, fourth-stage roller; 501, flattening roller; 502, flattening motor; 701, coiling rotating shaft; 702, coiling motor. Detailed implementation manners

[0020] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0021] Please refer to Figure 1-2 , the present utility model provides an embodiment: a high-flatness paper tube anti-bubbling coiling device, including a machine platform 1, a pretreatment module 2, a feeding module 3, a mounting plate 4, a flattening module 5, a control console 6 and a coiling module 7. The coiling module 7 is installed at the corner above the machine platform 1. The side end of the coiling module 7 is provided with a mounting plate 4. Multiple groups of feeding modules 3 are installed on the mounting plate 4 in a undulating manner away from the coiling module 7. A pretreatment module 2 is arranged in a slot between two groups of feeding modules 3. Flattening modules 5 are arranged in a rolling and opposite manner on both sides of the coiling module 7 above the machine platform 1. The control console 6 is arranged near the corner at the side end above the machine platform 1. Through the collaborative work of the flattening module 5 and the coiling module 7, the wrinkles and unevenness on the surface of the paper tube can be effectively reduced, so that the paper tube has higher flatness, meeting the application scenarios with higher requirements for the quality of the paper tube. The pretreatment module 2 can clean and preprocess the paper tape, reducing the influence of impurities and dust, and can better discharge air during the coiling process, thereby effectively preventing the paper tube from bubbling and improving the quality and stability of the paper tube. By adjusting the parameters and working modes of each module through the control console 6, it can adapt to the production of paper tubes with different specifications and requirements, having strong flexibility and versatility.

[0022] Please refer to Figure 2-4, in this embodiment, the feeding module 3 includes a feeding motor 301, a first-stage motor 302, a second-stage motor 303, a third-stage motor 304, a fourth-stage motor 305, a feeding roller 306, a first-stage roller 307, a second-stage roller 308, a third-stage roller 309, and a fourth-stage roller 310. One end of the mounting plate 4 is provided with the feeding roller 306, and a feeding rotating shaft is provided at the center of the feeding roller 306. The first-stage roller 307, the second-stage roller 308, the third-stage roller 309, and the fourth-stage roller 310 are sequentially arranged in a fluctuating manner on one side of the mounting plate 4. Rotating shafts are provided at the centers of the first-stage roller 307, the second-stage roller 308, the third-stage roller 309, and the fourth-stage roller 310. The feeding motor 301 drives the feeding rotating shaft to drive the feeding roller 306 to rotate. The first-stage motor 302, the second-stage motor 303, the third-stage motor 304, and the fourth-stage motor 305 are correspondingly arranged at the rear ends of the first-stage roller 307, the second-stage roller 308, the third-stage roller 309, and the fourth-stage roller 310. The setting and independent control of the multi-stage rollers can avoid excessive stretching or uneven tension of the paper tape during the feeding process, reduce the deformation and internal structure damage of the paper tape, ensure the quality of the paper tape, and the stably and precisely controlled paper tape feeding helps to form a uniform and tight paper tube structure during the winding process, improving the quality and performance of the paper tube. Each roller is driven by a corresponding motor, enabling independent and precise control of each roller. This helps to flexibly adjust the rotation speed and rotation direction of each roller according to actual production requirements, thereby better controlling the conveying speed, tension, and running direction of the paper tape. If a certain roller fails, it is possible to quickly locate the corresponding motor for troubleshooting and repair, reducing the equipment downtime and improving the production efficiency.

[0023] Please refer to Figure 2-4In this embodiment, the pre-processing module 2 includes a power supply 201, an infrared heater 202, a micro vacuum cleaner 203 and a static eliminator 204. The infrared heater 202 is installed above the four-stage roller 310, the static eliminator 204 is installed between the first-stage roller 307 and the second-stage roller 308, and the micro vacuum cleaner 203 is installed between the second-stage roller 308 and the third-stage roller 309. The power supply 201 is installed on the back end of the mounting plate 4 above the machine 1 and is electrically connected to the infrared heater 202, the micro vacuum cleaner 203 and the static eliminator 204. The infrared heater adopts IR201, the micro vacuum cleaner 203 adopts MC-WDC95, and the static eliminator 204 adopts Simco-Ion. The infrared heater 202 can preheat the paper tape, increase the flexibility and ductility of the paper tape, make it easier to wind and form, improve the quality of the paper tube, and eliminate static electricity. The eliminator 204 can remove static electricity on the surface of the paper tape, avoid static electricity adsorbing dust and impurities, and ensure the cleanliness of the paper tape. The micro vacuum cleaner 203 can remove dust and impurities on the surface of the paper tape, further improve the cleanliness of the paper tape, and help form a paper tube with better quality. The flattening module 5 includes flattening rollers 501 and flattening motors 502. There are three groups of flattening rollers 501. The three groups of flattening rollers 501 are arranged around the tube winding module 7 in a triangular distribution and rolling and fitting arrangement. The lower end of the flattening roller 501 is provided with a flattening motor 502. The triangularly distributed flattening rollers 501 can make the paper tube more evenly stressed during the flattening process, avoid local insufficient or excessive flattening, and ensure the flatness of the paper tube. Each flattening roller 501 is driven by an independent flattening motor 502, and the rotation speed and pressure can be flexibly adjusted according to actual needs to ensure the stability and reliability of the flattening work.

[0024] See also Figure 2-3 In this embodiment, the tube winding module 7 includes a tube winding shaft 701 and a tube winding motor 702. The tube winding motor 702 is provided at the corner of the upper end of the machine 1. The tube winding motor 702 is driven by the tube winding shaft 701 at the center. The tube winding motor 702 directly drives the tube winding shaft 701, providing stable and powerful power to ensure the smooth progress of the tube winding process and reduce the tube winding quality problems caused by insufficient or unstable power. The machine 1 includes a machine table 101 and support columns 102. Support columns 102 are provided at the corners around the lower end of the machine table 101. The support columns 102 arranged at the corners can evenly share the weight of the machine table 101, provide stable support, and ensure that the machine 1 will not shake or tilt during the operation of the tube winding device, thereby ensuring the stability and safety of production.

[0025] When working, place the paper tape on the feeding roller 306 at one end of the mounting plate 4. The feeding motor 301 drives the feeding rotating shaft to drive the feeding roller 306 to rotate, and the feeding starts. The first-stage motor 302, the second-stage motor 303, the third-stage motor 304, and the fourth-stage motor 305 respectively control the first-stage roller 307, the second-stage roller 308, the third-stage roller 309, and the fourth-stage roller 310 to achieve precise adjustment of the conveying speed and tension of the paper tape. The operator can start the equipment through the control console 6 at the upper side end near the corner of the machine table 1. During the conveying process of the paper tape, it passes through the pretreatment module 2. The micro vacuum cleaner 203 between the second-stage roller 308 and the third-stage roller 309 removes dust and impurities on the surface of the paper tape, and the static eliminator 204 between the first-stage roller 307 and the second-stage roller 308 removes static electricity on the surface of the paper tape. When the paper tape reaches above the fourth-stage roller 310, the infrared heater 202 moderately preheats the paper tape to improve the flexibility and ductility of the paper tape and prepare for the subsequent pipe rolling process. The pretreated paper tape is conveyed to the pipe rolling module 7. The pipe rolling motor 702 at the upper corner of the machine table 1 drives the pipe rolling rotating shaft 701 to rotate, driving the paper tape to start pipe rolling and forming. During the pipe rolling process, the flattening module 5 on both sides of the pipe rolling module 7 plays a role. The three groups of flattening rollers 501 are driven by the flattening motor 502 and are triangularly distributed to roll the forming paper tube, timely eliminating possible wrinkles and unevenness, making the paper tube more compact and regular.

[0026] Through the above steps, the coordinated work of the flattening module 5 and the pipe rolling module 7 can effectively reduce the wrinkles and unevenness on the surface of the paper tube, making the paper tube have higher flatness and meeting the application scenarios with higher requirements for the quality of the paper tube. The pretreatment module 2 can clean and pretreat the paper tape, reduce the influence of impurities and dust, and can better discharge air during the pipe rolling process, thus effectively preventing the paper tube from blistering and improving the quality and stability of the paper tube. By adjusting the parameters and working modes of each module through the control console 6, it can adapt to the production of paper tubes with different specifications and requirements, and has strong flexibility and versatility.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.

Claims

1. A high-flatness paper tube anti-bubble tube rolling device, comprising a machine platform (1) characterized by: The machine also comprises a pre-processing module (2), a material discharging module (3), a mounting plate (4), a flattening module (5), a control console (6) and a pipe rolling module (7). The pipe rolling module (7) is mounted at a corner above the machine (1). A mounting plate (4) is provided at the side end of the pipe rolling module (7). A plurality of groups of material discharging modules (3) are mounted on the mounting plate (4) in an undulating manner away from the pipe rolling module (7). A pre-processing module (2) is provided through a groove between two groups of material discharging modules (3). A flattening module (5) is provided above the machine (1) on both sides of the pipe rolling module (7) so as to be roll-pressed and opposed to each other. A control console (6) is provided at the side end above the machine (1) near the corner.

2. The high-flatness paper tube anti-bubble tube rolling device according to claim 1, characterized in that: The material discharging module (3) comprises a material discharging motor (301), a primary motor (302), a secondary motor (303), a tertiary motor (304), a quaternary motor (305), a material discharging roller (306), a primary roller (307), a secondary roller (308), a tertiary roller (309) and a quaternary roller (310); a material discharging roller (306) is arranged at one end of a mounting plate (4); a material discharging rotating shaft is arranged at the center of the material discharging roller (306); a primary roller (307), a secondary roller (308), a tertiary roller (309) and a quaternary roller (310) are arranged in sequence on one side of the mounting plate (4) in an up-and-down manner; a rotating shaft is arranged at the center of the primary roller (307), the secondary roller (308), the tertiary roller (309) and the quaternary roller (310).

3. The high-flatness paper tube anti-bubble tube rolling device according to claim 2, characterized in that: The material discharging motor (301) drives the material discharging shaft to drive the material discharging roller (306) to rotate, and the rear ends of the primary roller (307), the secondary roller (308), the tertiary roller (309) and the quaternary roller (310) are respectively provided with a primary motor (302), a secondary motor (303), a tertiary motor (304) and a quaternary motor (305).

4. The high-flatness paper tube anti-bubble tube rolling device according to claim 2, characterized in that: The pre-processing module (2) comprises a power supply (201), an infrared heater (202), a micro vacuum cleaner (203) and a static eliminator (204); the infrared heater (202) is installed above the four-stage roller (310); the static eliminator (204) is installed between the first-stage roller (307) and the second-stage roller (308); the micro vacuum cleaner (203) is installed between the second-stage roller (308) and the third-stage roller (309); the power supply (201) is installed on the back end of the mounting plate (4) above the machine (1) and is electrically connected to the infrared heater (202), the micro vacuum cleaner (203) and the static eliminator (204).

5. The high-flatness paper tube anti-bubble tube rolling device according to claim 1, characterized in that: The flattening module (5) comprises flattening rollers (501) and flattening motors (502). The flattening rollers (501) are provided in three groups. The three groups of flattening rollers (501) are arranged around the tube rolling module (7) in a triangular distribution and are rolled and fitted. The flattening motor (502) is provided at the lower end of the flattening rollers (501).

6. The high-flatness paper tube anti-bubble tube rolling device according to claim 1, characterized in that: The tube rolling module (7) comprises a tube rolling shaft (701) and a tube rolling motor (702). The tube rolling motor (702) is arranged at the corner of the upper end of the machine platform (1), and the tube rolling shaft (701) is driven at the center of the tube rolling motor (702).

7. The high-flatness paper tube anti-bubble tube rolling device according to claim 1, characterized in that: The machine (1) comprises a machine table top (101) and support columns (102), wherein support columns (102) are arranged at the corners around the lower end of the machine table top (101).

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