Dust falling device for printing and packaging

By introducing a combination of a shunt tube and a fan-shaped exhaust cylinder into the printing dust removal device, the problem of difficulty in extracting dust in the brush roller gap in the prior art is solved, and a better dust cleaning effect on the surface of the printing material is achieved.

CN222933544UActive Publication Date: 2025-06-03YANTAI YUHONG PRINTING PACKING CO LTD
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Patent Information

Application Number
CN202422217987.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-06-03
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

When existing printing dust removal devices clean up dust on the surface of printing materials, it is difficult for the exhaust equipment to extract the dust in the gaps of the brush rollers, resulting in insufficient cleaning effect.

Method used

A printing and packaging dust reduction device is designed, using a combination of a shunt tube and a fan-shaped exhaust cylinder. The swing of the shunt tube and the exhaust cylinder is driven by the rotation of the brush roller to remove the dust between the bristles and improve the cleaning effect.

Benefits of technology

It effectively solves the problem that dust is difficult to extract in the gaps of the brush roller, improves the cleaning effect of dust on the surface of the printing material, and ensures printing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of dust removal, and relates to a printing and packaging dust falling device which comprises a box body, two brush rollers which correspond to each other up and down are rotationally arranged on one side of an inner cavity of the box body, a plurality of bristles are fixedly connected to each brush roller, and two sponge rollers which correspond to each other up and down are rotationally arranged on the other side of the inner cavity of the box body. Two vertically-corresponding flow dividing pipes are rotationally arranged in the middle of an inner cavity of the box body, a plurality of fan-shaped air draft barrels are fixedly connected to each flow dividing pipe at intervals, the ends of the air draft barrels abut against the corresponding bristles in a matched mode, the same ends of the two flow dividing pipes are connected with the same air draft assembly, and transmission assemblies are arranged on the two brush rollers. When the brush rollers rotate, the transmission assemblies drive the corresponding flow dividing pipes to swing. When the brush roller rotates, the brush roller can drive the air draft barrel to rotate, so that the air draft barrel extends among the bristles and pushes the bristles, the air draft barrel can suck away dust among the bristles, and the dust cleaning effect is better.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dust removal and relates to a dust reduction device for printing and packaging. Background Technique

[0002] Printing is a process of transferring ink onto the surfaces of materials such as paper, textiles, plastics, leather, PVC, PC, etc. through processes such as plate making, ink application, and pressing for originals like text, pictures, photos, anti-counterfeiting, etc. When a printing press prints various patterns, colors, text, etc. on the surface of materials to be printed (such as wrapping paper, plastic film), if there is dust adsorbed on the surface of the printing material, it is likely to affect the printing effect. Therefore, a dust reduction device for printing materials is needed.

[0003] A dust removal device for printing production disclosed in Chinese Patent CN214027782U includes a box body. Inside the box body, a first sponge roller, a second sponge roller, a first brush roller, and a second brush roller are rotatably connected. The dust attached to the upper and lower surfaces of the printing material is swept up by the first brush roller and the second brush roller, and then sorted out by the first sponge wipe and the second sponge wipe.

[0004] This dust removal device is provided with an exhaust fan. The exhaust fan extracts the floating dust through the first air duct, the second air duct, the air extraction cylinder, and the third air duct, and adsorbs it through the clear water in the water storage tank. When the first brush roller and the second brush roller clean the dust on the surface of the printing material, dust will remain in the brush gaps of the brush rollers, and it is not easy for the air extraction equipment to extract the dust in the brush roller gaps, resulting in a not-so-good cleaning effect.

[0005] To solve the above problems, the utility model proposes a dust reduction device for printing and packaging. Content of the Utility Model

[0006] To solve the problems existing in the background technique, the utility model proposes a dust reduction device for printing and packaging.

[0007] To achieve the above purpose, the technical solution adopted by the utility model is as follows: A dust reduction device for printing and packaging includes a box body. On one side of the inner cavity of the box body, two brush rollers corresponding up and down are rotatably arranged. A plurality of bristles are fixedly connected to each brush roller. On the other side of the inner cavity of the box body, two sponge rollers corresponding up and down are rotatably arranged. A conveying hole for conveying the printing material is opened on the box body;

[0008] In the middle of the inner cavity of the box body, two shunt pipes corresponding up and down are rotatably arranged. A plurality of fan-shaped air extraction cylinders are fixedly connected to each shunt pipe at intervals. The ends of the air extraction cylinders are respectively in abutting cooperation with the corresponding bristles. The same end of the two shunt pipes is connected to the same air extraction assembly;

[0009] Drive components are provided on both of the two brush rollers. When the brush rollers rotate, the drive components drive the corresponding flow dividing pipes to swing respectively.

[0010] Further, the conveying holes include a second through groove and a first through groove. The second through groove is opened on the side of the box body close to the two sponge rollers. The second through groove is located between the two sponge rollers. The first through groove is opened on the side of the box body close to the two brush rollers. The first through groove is located between the two brush rollers. The second through groove and the first through groove correspond to each other in the horizontal direction.

[0011] Further, rotating shafts are coaxially and fixedly penetrated through the interiors of the two brush rollers. Two ends of each rotating shaft respectively rotate through the side surfaces of the corresponding box body. One end of the box body is fixedly connected with a first motor. One end of one of the rotating shafts is fixedly connected with the output shaft of the first motor. A rotating component is arranged on the box body. The rotating component drives the two rotating shafts to rotate synchronously.

[0012] Further, the rotating component includes two gears. The two gears are respectively fixedly connected to the same ends of the two rotating shafts extending out of the box body. The two gears are vertically corresponding and meshed with each other.

[0013] Further, two second motors are fixedly connected to one end of the box body far away from the first motor. One of the second motors drives one of the sponge rollers to rotate, and the other second motor drives the other sponge roller to rotate.

[0014] Further, the drive component includes a lever. The lever is fixedly connected to one end of the rotating shaft close to the gear. The same ends of the two flow dividing pipes respectively rotate through the side surfaces of the box body. One ends of the two flow dividing pipes extending out of the box body are both fixedly connected with a stop rod. One end of the stop rod extends into one side of the corresponding lever.

[0015] Torsion springs are sleeved on one ends of the two flow dividing pipes close to the stop rods. One end of each torsion spring is fixedly connected to the outer side surface of the box body, and the other end of each torsion spring is fixedly connected to one side of the corresponding stop rod.

[0016] Further, the air extraction component includes an air pump. The air pump is fixedly connected to one end of the box body close to the first motor. A C-shaped first connecting pipe is fixedly connected to the air inlet of the air pump. Two ends of the first connecting pipe respectively fixedly penetrate through the side surfaces of the box body. Two ends of the first connecting pipe are both fixedly connected with a rotary joint. The end parts of the two flow dividing pipes are respectively rotatably connected in the corresponding rotary joints. A second connecting pipe is fixedly connected to the air outlet of the air pump.

[0017] Further, a water tank is fixedly connected to the top of the box body. One end of the second connecting pipe far away from the air pump fixedly penetrates through the side surface of the water tank and then extends into the water tank. A water inlet pipe is fixedly connected to the side surface of the water tank. A pressure relief valve is fixedly installed on the top surface of the water tank.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The printing and packaging dust reduction device is provided with a shunt pipe, and a plurality of fan-shaped air extraction cylinders are fixedly connected to the shunt pipe at intervals. When the brush roller rotates to clean the printing material, the air pump is started, and the gas and dust in the box body will be extracted through the first connecting pipe, the shunt pipe and the air extraction cylinder. When the brush roller rotates, it will drive the lever to rotate, and the lever will push the stop rod, causing the stop rod and the shunt pipe to rotate, driving the air extraction cylinder to rotate, so that the air extraction cylinder extends between the bristles and pushes the bristles, enabling the air extraction cylinder to extract the dust between the bristles, and the cleaning effect on the dust is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional structural schematic diagram of the first perspective of the utility model;

[0021] Figure 2 is a three-dimensional structural schematic diagram of the second perspective of the utility model;

[0022] Figure 3 is a structural schematic diagram inside the box body of the utility model.

[0023] In the figure: 1, box body; 2, second through groove; 3, first through groove; 4, water tank; 401, water inlet pipe; 402, pressure relief valve; 5, first motor; 6, first connecting pipe; 7, air pump; 8, second connecting pipe; 9, brush roller; 901, bristles; 10, sponge roller; 11, second motor; 12, gear; 13, air extraction cylinder; 14, lever; 15, stop rod; 16, shunt pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] As Figures 1 - 3 shown, the technical solution adopted by the present utility model is as follows: a printing and packaging dust reduction device, including a box body 1, and two upper and lower corresponding brush rollers 9 are rotatably arranged on one side of the inner cavity of the box body 1. A plurality of bristles 901 are fixedly connected to each brush roller 9, and the plurality of bristles 901 are evenly distributed on the outer surface of the brush roller 9.

[0026] A rotating shaft is coaxially and fixedly penetrated through the inside of the brush roller 9, and both ends of the rotating shaft respectively rotate through the side surfaces of the corresponding box body 1. One end of the box body 1 is fixedly connected with a first motor 5, and the end of one of the rotating shafts is fixedly connected with the output shaft of the first motor 5. The first motor 5 can drive one of the rotating shafts connected thereto to rotate, and further drive the corresponding brush roller 9 to rotate.

[0027] A rotating assembly is arranged on the box body 1, and the rotating assembly drives the two rotating shafts to rotate synchronously.

[0028] The rotating assembly includes two gears 12, and the two gears 12 are respectively fixedly connected to the same end of the two rotating shafts extending out of the box body 1. The two gears 12 are vertically corresponding and meshed. When the first motor 5 drives one of the rotating shafts to rotate, it will drive the gear 12 connected thereto to rotate. Through the meshing of the two gears 12, the two gears 12 rotate synchronously, and further the two rotating shafts rotate synchronously, so that the two brush rollers 9 rotate synchronously, and the rotation directions of the two brush rollers 9 are opposite.

[0029] Two vertically corresponding sponge rollers 10 are rotatably arranged on the other side of the inner cavity of the box body 1.

[0030] Two second motors 11 are fixedly connected to one end of the box body 1 far away from the first motor 5. One of the second motors 11 drives one of the sponge rollers 10 to rotate, and the other second motor 11 drives the other sponge roller 10 to rotate.

[0031] A connecting shaft is coaxially and fixedly penetrated through the inside of the two sponge rollers 10. One end of the connecting shaft is rotatably connected to the side surface of the box body 1, and the other end of the connecting shaft rotates through the side surface of the corresponding box body 1. The end of the connecting shaft extending out of the box body 1 is fixedly connected to the output shaft of the corresponding second motor 11.

[0032] A conveying hole for conveying printing materials is opened on the box body 1.

[0033] The conveying hole includes a second through groove 2 and a first through groove 3. The second through groove 2 is opened on the side surface of the box body 1 close to the two sponge rollers 10, the second through groove 2 is located between the two sponge rollers 10, the first through groove 3 is opened on the side surface of the box body 1 close to the two brush rollers 9, and the first through groove 3 is located between the two brush rollers 9.

[0034] The second through groove 2 and the first through groove 3 are horizontally corresponding. That is, the top surface of the second through groove 2 and the top surface of the first through groove 3 are in the same plane, and the bottom surface of the second through groove 2 and the bottom surface of the first through groove 3 are in the same plane.

[0035] Two vertically corresponding flow dividing pipes 16 are rotatably arranged in the middle of the inner cavity of the box body 1. The upper flow dividing pipe 16 is located between the upper brush roller 9 and the upper sponge roller 10, and the lower flow dividing pipe 16 is located between the lower brush roller 9 and the lower sponge roller 10.

[0036] A plurality of sector-shaped air extraction cylinders 13 are fixedly connected to each shunt pipe 16 at intervals, and the end parts of the air extraction cylinders 13 are respectively in abutting cooperation with the corresponding bristles 901. The same ends of the two shunt pipes 16 are connected to the same air extraction assembly.

[0037] The air extraction assembly includes an air pump 7, and the air pump 7 is fixedly connected to one end of the box body 1 close to the first motor 5. A C-shaped first connecting pipe 6 is fixedly connected to the air inlet of the air pump 7, and both end parts of the first connecting pipe 6 fixedly penetrate through the side surface of the box body 1, and rotary joints are fixedly connected to both end parts of the first connecting pipe 6. The end parts of the two shunt pipes 16 are respectively rotatably connected in the corresponding rotary joints.

[0038] The rotary joint is an existing product, the end parts of the two shunt pipes 16 can rotate in the corresponding rotary joints, and the shunt pipes 16 can be communicated with the first connecting pipe 6 through the rotary joints.

[0039] A second connecting pipe 8 is fixedly connected to the air outlet of the air pump 7. The air pump 7 sucks air through the first connecting pipe 6 and discharges the air through the second connecting pipe 8.

[0040] A water tank 4 is fixedly connected to the top of the box body 1, and the end of the second connecting pipe 8 far away from the air pump 7 fixedly penetrates through the side surface of the water tank 4 and extends into the water tank 4. A water inlet pipe 401 is fixedly connected to the side surface of the water tank 4, and water is introduced into the water tank 4 through the water inlet pipe 401. A pressure relief valve 402 is fixedly installed on the top surface of the water tank 4, and the gas in the water tank 4 is discharged through the pressure relief valve 402.

[0041] Driving assemblies are arranged on both brush rollers 9, and when the brush rollers 9 rotate, the driving assemblies respectively drive the corresponding shunt pipes 16 to swing.

[0042] The driving assembly includes a lever 14, and the lever 14 is fixedly connected to one end of the rotating shaft close to the gear 12. The same ends of the two shunt pipes 16 rotatably penetrate through the side surface of the box body 1, and the ends of the two shunt pipes 16 extending outside the box body 1 are both fixedly connected with a stop rod 15, and one end of the stop rod 15 extends into one side of the corresponding lever 14. So that the lever 14 can push the stop rod 15 to rotate when rotating.

[0043] Torsion springs are sleeved on both ends of the two shunt pipes 16 close to the stop rods 15. One end of the torsion spring is fixedly connected to the outer side surface of the box body 1, and the other end of the torsion spring is fixedly connected to one side of the corresponding stop rod 15. So that when the lever 14 pushes the stop rod 15 to rotate, the torsion spring will be driven to twist, and when the lever 14 leaves the stop rod 15, the stop rod 15 will be driven to rotate under the action of the torsion spring, so that the stop rod 15 returns to its original state.

[0044] In the initial state, the upper exhaust ducts 13 are fixed to the bottoms of the corresponding shunt pipes 16, and the lower exhaust ducts 13 are fixed to the tops of the corresponding shunt pipes 16. As a result, the upper exhaust ducts 13 will suck away the dust on the upper surface of the printing material, and the lower exhaust ducts 13 will suck away the dust on the lower surface of the printing material.

[0045] Working principle:

[0046] During use, water is passed into the interior of the water tank 4 through the water inlet pipe 401, and the water level exceeds the air outlet end of the second connecting pipe 8 located in the water tank 4, so that the gas discharged from the second connecting pipe 8 can enter the water.

[0047] Start the first motor 5, the second motor 11, and the air pump 7.

[0048] The first motor 5 drives the rotating shaft connected thereto to rotate, causing the corresponding brush roller 9 to rotate and the corresponding gear 12 to rotate. Since the two gears 12 are meshed, the two gears 12 rotate synchronously, causing the two rotating shafts to rotate synchronously and the two brush rollers 9 to rotate synchronously, and the rotating directions of the two brush rollers 9 are opposite.

[0049] The rotating shaft will drive the lever 14 to rotate. When the lever 14 rotates, it will push the corresponding stop lever 15. Under the action of the thrust, the stop lever 15 will drive the shunt pipe 16 to rotate, causing the torsion spring to be torsionally deformed. When the lever 14 rotates away from the corresponding stop lever 15, under the action of the torsion force of the torsion spring, the stop lever 15 rotates towards the initial position. Then, by repeatedly pushing the stop lever 15 through the lever 14 and under the action of the torsion spring, the shunt pipe 16 swings reciprocally.

[0050] When the shunt pipe 16 swings, it will drive the corresponding exhaust duct 13 to swing, and the exhaust duct 13 will swing towards the corresponding brush roller 9, causing the exhaust duct 13 to extend between the bristles 901 and push the bristles 901.

[0051] The two second motors 11 respectively drive the corresponding sponge rollers 10 to rotate, and the rotating directions of the output shafts of the two second motors 11 are opposite, so that the rotating directions of the two sponge rollers 10 are opposite.

[0052] The air pump 7 sucks air through the first connecting pipe 6, the rotary joint, the shunt pipe 16, and the exhaust duct 13. The exhaust duct 13 will extract the gas at the corresponding brush roller 9 and extract the gas in the box body 1. Moreover, when the exhaust duct 13 swings, it will suck away the gas between the bristles 901.

[0053] The extracted gas enters the second connecting pipe 8, and the second connecting pipe 8 discharges the gas into the water in the water tank 4. The gas in the water is discharged to the top of the water tank 4, and finally the gas is discharged through the pressure relief valve 402.

[0054] The printed material enters the box body 1 through the first through groove 3, and the printed material will pass between two brush rollers 9, between two shunt pipes 16, between two sponge rollers 10, and finally is discharged through the second through groove 2.

[0055] The two brush rollers 9 respectively clean the top and bottom surfaces of the printed material, and the dust after cleaning is sucked away through the corresponding air extraction cylinders 13. Moreover, since the air extraction cylinder 13 will extend between the bristles 901 and push the bristles 901 when swinging, the air extraction cylinder 13 can suck away the dust between the bristles 901. The dust residue on the bristles 901 is reduced, making the cleaning effect better. Since the air extraction cylinder 13 is fan-shaped, the air extraction cylinder 13 can continuously extract air from the surface of the printed material when swinging.

[0056] The two sponge rollers 10 will clean the printed material after cleaning.

[0057] Since the gas sucked away by the air extraction cylinder 13 contains dust, the dust will enter the water along with the second connecting pipe 8, and the dust mixed in the gas is mixed with the water to achieve the purpose of dust reduction. After dust reduction, the gas is discharged from the pressure relief valve 402.

[0058] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Printing and packaging dust reduction device, characterized in that: It comprises a box body (1), wherein two brush rollers (9) corresponding to each other are rotatably arranged on one side of the inner cavity of the box body (1), and each brush roller (9) is fixedly connected to a plurality of bristles (901); two sponge rollers (10) corresponding to each other are rotatably arranged on the other side of the inner cavity of the box body (1); and a conveying hole for conveying printing materials is provided on the box body (1); Two upper and lower corresponding shunt pipes (16) are rotatably arranged in the middle of the inner cavity of the box body (1), and a plurality of fan-shaped exhaust pipes (13) are fixedly connected to each shunt pipe (16) at intervals, and the ends of the exhaust pipes (13) are respectively abutted and matched with the corresponding bristles (901), and the same end of the two shunt pipes (16) is connected to the same exhaust assembly; The two brush rollers (9) are each provided with a transmission assembly, and when the brush rollers (9) rotate, the transmission assembly drives the corresponding shunt pipes (16) to swing.

2. The printing and packaging dust reduction device according to claim 1 is characterized in that: The conveying hole comprises a second through groove (2) and a first through groove (3); the second through groove (2) is arranged on a side of the box body (1) close to the two sponge rollers (10); the second through groove (2) is located between the two sponge rollers (10); the first through groove (3) is arranged on a side of the box body (1) close to the two brush rollers (9); the first through groove (3) is located between the two brush rollers (9); the second through groove (2) and the first through groove (3) correspond to each other in the horizontal direction.

3. The printing and packaging dust reduction device according to claim 1 is characterized in that: The interiors of the two brush rollers (9) are coaxially fixed with a rotating shaft penetrating therethrough, and the two ends of the rotating shaft respectively rotate and penetrate the side surfaces of the corresponding box body (1), one end of the box body (1) is fixedly connected to a first motor (5), one end of the rotating shaft is fixedly connected to the output shaft of the first motor (5), and a rotating assembly is provided on the box body (1), and the rotating assembly drives the two rotating shafts to rotate synchronously.

4. The printing and packaging dust reduction device according to claim 3 is characterized in that: The rotating assembly comprises two gears (12), the two gears (12) being respectively fixedly connected to the same end of two rotating shafts extending outside the box body (1), and the two gears (12) corresponding to each other and meshing with each other.

5. The printing and packaging dust reduction device according to claim 3 is characterized in that: Two second motors (11) are fixedly connected to one end of the box (1) away from the first motor (5), wherein one of the second motors (11) drives one of the sponge rollers (10) to rotate, and the other second motor (11) drives the other sponge roller (10) to rotate.

6. The printing and packaging dust reduction device according to claim 4 is characterized in that: The transmission assembly comprises a lever (14), the lever (14) being fixedly connected to one end of the rotating shaft close to the gear (12), the same end of the two shunt pipes (16) being rotated to penetrate the side of the box body (1), the ends of the two shunt pipes (16) extending outside the box body (1) being fixedly connected to a blocking rod (15), one end of the blocking rod (15) extending into one side of the corresponding lever (14); A torsion spring is sleeved on one end of the two shunt pipes (16) close to the blocking rod (15), one end of the torsion spring is fixedly connected to the outer surface of the box body (1), and the other end of the torsion spring is fixedly connected to one side of the corresponding blocking rod (15).

7. The printing and packaging dust reduction device according to claim 6 is characterized in that: The exhaust assembly comprises an air pump (7), which is fixedly connected to one end of the housing (1) near the first motor (5); a C-shaped first connecting pipe (6) is fixedly connected to the air inlet of the air pump (7); both ends of the first connecting pipe (6) are fixedly passed through the side of the housing (1); both ends of the first connecting pipe (6) are fixedly connected to a rotating joint; the ends of the two shunt pipes (16) are respectively rotatably connected to the corresponding rotating joints; and a second connecting pipe (8) is fixedly connected to the air outlet of the air pump (7).

8. The printing and packaging dust reduction device according to claim 7 is characterized in that: The top of the box body (1) is fixedly connected to a water tank (4); one end of the second connecting pipe (8) away from the air pump (7) is fixedly passed through the side of the water tank (4) and then extends into the water tank (4); a water inlet pipe (401) is fixedly connected to the side of the water tank (4); and a pressure relief valve (402) is fixedly installed on the top surface of the water tank (4).

Citation Information

Patent Citations

  • Dust removal device for printing production

    CN214027782U