Suspension type expansion water tank for heavy truck type

By designing a suspended expansion water tank and installing it on the bottom cooling module of the cab of the heavy truck model, the problem of large volume occupancy and excessive length of pipelines in the prior art is solved, which improves the reliability and aesthetics of the product and reduces the types and quantity of parts.

CN222933729UActive Publication Date: 2025-06-03XUZHOU XCMG AUTOMOTIVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422129395.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-31
Publication Date
2025-06-03
Estimated Expiration
2034-08-31

AI Technical Summary

Technical Problem

The installation location of the expansion water tank of the existing heavy truck model is not conducive to the layout and cooling performance of the whole vehicle, resulting in a large volume occupancy of the expansion water tank, a long water replenishment and degassing pipeline, and is prone to interference with surrounding components.

Method used

A suspended expansion water tank is designed to be installed at the bottom of the cab and above the cooling module. It is bolted to ensure the position of the expansion water tank assembly, and connect the degassing line and the water replenishing line through a quick plug connector to simplify the installation and disassembly process.

Benefits of technology

It effectively solves the problems of large volume occupancy of the expansion water tank and excessive length of the pipeline, avoids interference with surrounding components, improves product reliability and aesthetics, and reduces the types and quantity of parts, and improves product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a suspension type expansion water tank for a heavy truck type, which comprises a cab welding assembly, a cooling module and an expansion water tank assembly, and the expansion water tank assembly is mounted at the bottom of the cab welding assembly and positioned above the cooling module; the expansion water tank assembly comprises an expansion water tank body, the bottom of the expansion water tank body is connected with a degassing pipeline and a water supplementing pipeline, the other end of the water supplementing pipeline is connected to a water inlet of the water pump, an expansion water tank pressure cover is installed on the upper right portion of the expansion water tank body, and an expansion water tank cover is installed on the front left portion of the expansion water tank body. A liquid level alarm sensor is installed on the left side of the bottom of the expansion water tank body. According to the suspension type expansion water tank for the heavy truck type, the expansion water tank is applied to a heavy truck cooling system, and the problems that an expansion water tank is large in occupied space, and a water supplementing pipeline and a degassing pipeline are long are solved; interference with surrounding parts is avoided, reliability of products is improved, and attractiveness is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a suspended expansion water tank for heavy truck models, belonging to the field of heavy trucks. Background Art

[0002] The current water cooling systems for heavy truck models are all forced water circulation systems, that is, the ability of the coolant is improved by a water pump, and the coolant is forced to circulate inside the engine. In this system, a pipeline is usually set at the water inlet of the water pump to connect to the water replenishing port of the expansion water tank. When the expansion water tank replenishes liquid, gas will accumulate inside the water cooling system, and a degassing pipeline needs to be set to discharge the gas inside the water cooling system through the expansion water tank assembly. Currently, the expansion water tanks of heavy truck models are all installed on the chassis, and there are two mainstream layout methods: one is to be arranged behind the cab, which will cause the water replenishing and degassing pipelines to be relatively long; the other is to be arranged on the cooling module, which will cause a large space occupation. Therefore, the existing two installation positions of the expansion water tank are not conducive to the overall vehicle layout and cooling performance. Summary of the Invention

[0003] In view of the problems existing in the above-mentioned prior art, the utility model provides a suspended expansion water tank for heavy truck models.

[0004] In order to achieve the above object, a suspended expansion water tank for heavy truck models adopted by the utility model includes a cab welding assembly and a cooling module, and further includes an expansion water tank assembly. The expansion water tank assembly is installed at the bottom of the cab welding assembly and above the cooling module;

[0005] The expansion water tank assembly includes an expansion water tank body. The bottom of the expansion water tank body is respectively connected with a degassing pipeline and a water replenishing pipeline. The other end of the water replenishing pipeline is connected to the water inlet of the water pump. An expansion water tank pressure cap is installed at the upper right of the expansion water tank body, an expansion water tank cover is installed at the front left, and a liquid level alarm sensor is installed at the bottom left of the expansion water tank body.

[0006] In some embodiments, the expansion water tank assembly is fixed to the bottom of the cab welding assembly by bolts.

[0007] In some embodiments, the degassing pipeline is connected to the bottom of the expansion water tank body through a quick connector.

[0008] In some embodiments, two degassing joints are provided at the bottom of the expansion water tank body, and the degassing joints are connected to the quick connectors of the degassing pipeline.

[0009] In some embodiments, MIN and MAX scale lines are provided on the front of the expansion water tank body.

[0010] In some embodiments, the water replenishing port at the bottom of the expansion water tank body is connected to the water replenishing pipeline.

[0011] In some embodiments, the heavy-duty truck model is any one of heavy-duty fuel trucks, gas trucks, hydrogen energy trucks, and pure electric trucks.

[0012] In some embodiments, the exhaust pipe is made of nylon pipe. The water replenishment pipe is made of ethylene propylene diene monomer (EPDM) rubber pipe.

[0013] Compared with the prior art, for the suspended expansion tank used in heavy-duty truck models, the expansion tank is applied in the heavy-duty truck cooling system, solving the problems of large volume occupation of the expansion tank and long water replenishment and exhaust pipes; avoiding interference with surrounding components, improving the reliability of the product, and greatly enhancing the aesthetics; installing the expansion tank above the cooling module (radiator) and fixing it at the bottom position of the cab, being less affected by the remaining chassis components, effectively reducing the types and quantities of components, and at the same time improving the consistency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 It is a schematic exploded view of the expansion tank assembly of the present utility model;

[0017] Figure 3 It is a schematic connection diagram of the expansion tank and the water cooling system of the present utility model;

[0018] In the figure: 1. Cab welding assembly, 2. Expansion tank assembly, 3. Exhaust pipe, 4. Quick connector, 5. Expansion tank body, 6. Water replenishment port, 7. Water replenishment pipe, 8. Cooling module, 9. Expansion tank pressure cap, 10. Expansion tank cap, 11. Exhaust joint, 12. Liquid level alarm sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] To make the objectives, technical solutions, and advantages of the present utility model clearer, the following will provide a detailed description of the technical solutions of the present application through the drawings and specific embodiments. It should be understood that the specific features in the embodiments of the present application and the embodiments are detailed descriptions of the technical solutions of the present application, rather than limitations on the technical solutions of the present application. Without conflict, the technical features in the embodiments of the present application and the embodiments can be combined with each other.

[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "front", "left", and "right" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation on the protected content of the present utility model.

[0021] As Figure 1 , Figure 2 and Figure 3 shown, a suspended expansion water tank for a heavy truck model includes a cab welding assembly 1 and a cooling module 8, and further includes an expansion water tank assembly 2. The expansion water tank assembly 2 is installed at the bottom of the cab welding assembly 1 and above the cooling module 8. The expansion water tank assembly 2 is located at the highest point of the water cooling system, which can ensure the smooth realization of the functions of the expansion water tank to supplement coolant for the water cooling system and accommodate the liquid-gas mixture overflowing due to the high temperature of the engine.

[0022] The expansion water tank assembly 2 includes an expansion water tank body 5. The bottom of the expansion water tank body 5 is respectively connected with a degassing pipeline 3 and a makeup water pipeline 7. In order to meet the height requirements of the expansion water tank assembly 2 in the whole water cooling system, it is necessary to shorten the makeup water and degassing pipelines as much as possible to ensure the makeup water and degassing efficiency, and to minimize the space occupation as much as possible to increase the size of the cooling module 8 and improve the performance of the water cooling system. The other end of the makeup water pipeline 7 is connected to the water pump inlet. An expansion water tank pressure cap 9 is installed at the upper right of the expansion water tank body 5, which is used to discharge expansion air when the system pressure is high and inhale air when cooling. An expansion water tank cap 10 is installed at the front left of the expansion water tank body 5, and the direction is inclined forward to facilitate the filling of coolant. A liquid level alarm sensor 12 is installed at the left side of the bottom of the expansion water tank body 5, which is used to detect the water level information in the water tank in real time and alarm when the water level is too low.

[0023] In some embodiments, as Figure 1 shown, the expansion water tank assembly 2 is fixed to the bottom of the cab welding assembly 1 by bolts, which is convenient for disassembly and assembly, and ensures that when the cab is flipped, the expansion water tank assembly 2 moves together with the cab welding assembly 1.

[0024] In some embodiments, as Figure 1 , Figure 2 and Figure 3 shown, the degassing pipeline 3 is connected to the bottom of the expansion water tank body 5 through a quick connector 4. Two degassing connectors 11 are provided at the bottom of the expansion water tank body 5, and the degassing connectors 11 are connected to the quick connector 4 of the degassing pipeline 3, which is convenient for disassembly and assembly.

[0025] In some embodiments, MIN and MAX scale lines are provided on the front of the expansion tank body 5, facilitating visual observation of the liquid level line and timely replenishment of the coolant.

[0026] In some embodiments, the water replenishing port 6 at the bottom of the expansion tank body 5 is connected to the water replenishing pipeline 7. When the coolant in the cooling system is less, the cooling system can be replenished with water from the expansion tank body 5 along the water replenishing pipeline 7.

[0027] In some embodiments, the heavy truck model is any one of heavy truck fuel, gas, hydrogen energy and pure electric vehicles, with a wide range of applications.

[0028] In some embodiments, the gas removal pipeline 3 is made of nylon pipe, and the water replenishing pipeline 7 is made of ethylene propylene diene monomer (EPDM) rubber pipe, with more stable use performance.

[0029] During use, the gas in the cooling system is transported to the expansion tank body 5 along the gas removal pipeline 3 and discharged through the gas outlet on the expansion tank pressure cap 9; when the cab welding assembly 1 is flipped, the expansion tank assembly 2 moves accordingly. Since the gas removal pipeline 3 and the water replenishing pipeline 7 have a certain flexibility and surplus length, the normal use of the gas removal and water replenishing functions will not be affected.

[0030] The suspension type expansion tank for heavy truck models of the present utility model applies the expansion tank to the heavy truck cooling system, solving the problems of large volume occupation of the expansion tank and long water replenishing and gas removal pipelines; avoiding interference with surrounding components, improving the reliability of the product, and greatly improving the aesthetics; installing the expansion tank above the cooling module (radiator) and fixing it at the bottom position of the cab, being less affected by the remaining chassis components, effectively reducing the types and quantities of components, and at the same time improving the consistency of the product.

[0031] In addition, those skilled in the art can understand that although some embodiments described herein include certain features contained in other embodiments rather than other features, the combination of features of different embodiments also means being within the protection scope of the present utility model and forming different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.

Claims

1. A suspended expansion water tank for a heavy truck, comprising a cab welding assembly (1) and a cooling module (8), characterized in that: It also includes an expansion water tank assembly (2), which is installed at the bottom of the cab welding assembly (1) and located above the cooling module (8); The expansion water tank assembly (2) comprises an expansion water tank body (5), the bottom of the expansion water tank body (5) is respectively connected to a degassing pipeline (3) and a water supply pipeline (7), the other end of the water supply pipeline (7) is connected to a water inlet of a water pump, an expansion water tank pressure cover (9) is installed at the upper right of the expansion water tank body (5), an expansion water tank cover (10) is installed at the left front, and a liquid level alarm sensor (12) is installed at the left side of the bottom of the expansion water tank body (5).

2. The suspended expansion water tank for heavy trucks according to claim 1, characterized in that: The expansion water tank assembly (2) is fixed to the bottom of the cab welding assembly (1) by means of bolts.

3. The suspended expansion water tank for heavy trucks according to claim 1, characterized in that: The degassing pipeline (3) is connected to the bottom of the expansion water tank body (5) via a quick-connect connector (4).

4. The suspended expansion water tank for heavy trucks according to claim 3, characterized in that: Two degassing joints (11) are provided at the bottom of the expansion water tank body (5), and the degassing joints (11) are connected to the quick-connect joints (4) of the degassing pipeline (3).

5. The suspended expansion water tank for heavy trucks according to claim 1, characterized in that: The front of the expansion water tank body (5) is provided with MIN and MAX scale lines.

6. The suspended expansion water tank for heavy trucks according to claim 1, characterized in that: The water replenishment port (6) at the bottom of the expansion water tank body (5) is connected to a water replenishment pipeline (7).

7. The suspended expansion water tank for a heavy truck according to claim 1, characterized in that: The heavy-duty truck model is any one of heavy-duty fuel trucks, gas trucks, hydrogen trucks and pure electric trucks.

8. The suspended expansion water tank for a heavy truck according to claim 1, characterized in that: The degassing pipeline (3) is made of a nylon tube.

9. A suspended expansion water tank for a heavy truck according to claim 1 or 8, characterized in that: The water supply pipeline (7) is made of EPDM rubber tube.

Citation Information

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