Crisp cone shaping and collecting device
By designing a brittle barrel shaping and collection device that coordinates the shaping and collection mechanism, the problem of cumbersome operation steps in the prior art is solved, and the efficiency and continuity of brittle barrel processing is achieved.
Patent Information
- Application Number
- CN202421885750.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing brittle cylinder shaping collection device has cumbersome operation steps, resulting in poor efficiency and continuity of the production process.
A brittle cylinder shaping collection device is designed. Through the coordination and cooperation of the shaping mechanism and the collection mechanism, the operation steps are simplified, and the integration of shaping and collection is realized, which significantly improves the efficiency of brittle cylinder processing.
This device greatly simplifies the operational steps of the staff, improves the efficiency of brittle cylinder processing, reduces the need for manual intervention, and achieves the efficiency and continuity of the production process.
Smart Images
Figure CN222934775U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of waffle cones, and particularly relates to a waffle cone shaping and collecting device. Background Art
[0002] A waffle cone is a hollow conical food container usually made of baked batter, commonly used to hold ice cream, desserts or other snacks. Its outer layer is crispy and the inside is hollow, facilitating the filling of various foods. It is most commonly paired with ice cream, providing people with a delicious and interesting eating experience. Currently, when producing waffle cones, a special waffle cone shaping and collecting device is required for processing.
[0003] In the existing waffle cone shaping and collecting device, a shaping cone is usually used to roll the dough sheet. At this time, since the dough sheet has not cooled and become crispy, the shaping cone and the dough sheet need to be placed in a shaping female die for several seconds for shaping. When the dough sheet cools, it is shaped into a waffle cone. Then, the shaping cone and the waffle cone are taken out of the shaping female die. After pushing the waffle cone off the shaping cone to one side, the shaping cone is used to roll the next dough sheet, and so on. Finally, the scattered waffle cones are sorted and stacked one by one. Although the shaping and collecting of waffle cones can be achieved, this method makes the operation steps of relevant staff cumbersome, inconvenient for staff to extract the finished products for the next step of processing, resulting in poor efficiency and continuity of the production process. Content of the Utility Model
[0004] In view of this, the utility model provides a waffle cone shaping and collecting device, which can coordinate and cooperate through a shaping mechanism and a collecting mechanism, greatly simplifying the operation steps of relevant staff, so that the staff can conveniently extract the finished products for subsequent packaging or further processing. Moreover, the integrated shaping and collecting method significantly improves the efficiency of waffle cone processing, greatly reducing the need for manual intervention. It only needs to regularly collect the neatly stacked waffle cone strings, realizing the high efficiency and continuity of the production process.
[0005] To solve the above technical problems, the utility model provides a waffle cone shaping and collecting device, including a cylinder body, a collecting mechanism, and a shaping mechanism arranged at the upper end of the cylinder body. The shaping mechanism includes a rotating hole arranged in the middle of the upper end face of the cylinder body. A rotating plate is rotatably connected in the rotating hole. Chute openings are arranged at both the left and right ends of the rotating plate. Horizontally symmetrically distributed shaping die seats are slidably connected in the chute openings. Springs are arranged between the left and right wall surfaces of the chute openings and the corresponding side surfaces of the adjacent shaping die seats on the same side. Shaping modules are placed between the two shaping die seats located in the same chute opening. A top support assembly is also arranged at the upper right end of the cylinder body. A driving member for driving the rotation of the rotating plate is also arranged on the top wall surface of the cylinder body.
[0006] The top support assembly includes fixing blocks respectively arranged on the lower surface of the sizing die base. A convex plate is provided on the right side of the upper end surface of the cylinder body. The convex plate is respectively arranged in cooperation with the fixing blocks that are horizontally adjacent to each other on the same side. A material guide pipe is arranged in the opening provided on the right side of the upper end surface of the cylinder body, and a through hole adapted to the material guide pipe is provided in the middle of the convex plate.
[0007] The driving member includes a first motor arranged in the middle of the top wall surface of the cylinder body, and the upper end of the output shaft of the first motor is fixedly connected to the lower end of the rotating plate.
[0008] The collection mechanism is arranged in the inner cavity of the cylinder body.
[0009] The collection mechanism includes a rotating groove arranged in the middle of the bottom wall surface of the cylinder body. A rotating disk is rotatably connected in the rotating groove. Conical holes are annularly and evenly distributed at the edge of the upper end surface of the rotating disk, and guide rods are annularly and evenly distributed near each conical hole on the upper end surface of the rotating disk.
[0010] The collection mechanism includes a second motor arranged in the middle of the bottom wall surface of the cylinder body, and the upper end of the output shaft of the second motor is fixedly connected to the top wall surface of the rotating disk.
[0011] Fixing plates are respectively arranged on the left and right sides at the lower end of the outer arc surface of the cylinder body.
[0012] The beneficial effects of the above technical solutions of the present utility model are as follows:
[0013] 1. Affected by the elastic force of the left spring, the two sizing die bases on the left are ensured to be tightly closed. Then, relevant staff place the rolled dough between the two closed sizing die bases on the left. After that, the sizing module is placed into the dough for sizing. Immediately, relevant staff control the first motor to start through an external controller. The rotation of the output shaft of the first motor drives the rotating plate and its attached mechanism to rotate uniformly. During this period, the dough quickly cools and solidifies during the process of rotating to the right, and a complete crispy cone is formed in only a few seconds. When the two closed sizing die bases rotate to the right, the convex plate cooperates with the fixing blocks that are in contact with it and slide relative to it, so that the two closed sizing die bases move outward along the chute openings where they are located and overcome the elastic force of the spring. Immediately, the formed crispy cone falls through the through hole in the middle of the convex plate and the material guide pipe, greatly simplifying the operation steps of relevant staff.
[0014] 2. The waffle cones falling from the guide pipe fall into a group of four annular guide rods and then drop into the conical holes. This process is repeated continuously, and the falling waffle cones stack up naturally. After a group is filled with waffle cones, the relevant staff controls the start of the second motor through an external controller. The output shaft of the second motor rotates to drive the rotating disk and its attached mechanism to rotate until the next group of guide rods moves to coincide with the guide pipe and then stops operating, so that the staff can conveniently extract the finished products for subsequent packaging or further processing. The integrated method of shaping and collecting significantly improves the processing efficiency of waffle cones, greatly reduces the need for manual intervention, and only requires regular collection of the neatly stacked waffle cone strings, achieving the high efficiency and continuity of the production process. Brief Description of the Drawings
[0015] Figure 1 It is a schematic diagram of the main structure of a waffle cone shaping and collecting device of the present utility model;
[0016] Figure 2 It is a schematic diagram of the shaping mechanism structure of the present utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure at A of the present utility model;
[0018] Figure 4 It is a schematic diagram of the enlarged structure at B of the present utility model.
[0019] Description of the reference numerals: 100, cylinder body; 200, rotating plate; 201, chute opening; 202, shaping die base; 203, spring; 204, shaping module; 205, fixing block; 206, convex plate; 207, guide pipe; 208, first motor; 300, rotating disk; 301, guide rod; 302, conical hole; 303, second motor. Detailed Embodiment
[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will combine the accompanying drawings of the embodiments of the present utility model Figures 1-4 to clearly and completely describe the technical solutions of the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. Based on the described embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art belong to the scope protected by the present utility model.
[0021] As Figures 1-4 shown:
[0022] This embodiment provides a crispy cone shaping and collecting device, which includes a cylinder body 100, a collecting mechanism, and a shaping mechanism arranged at the upper end of the cylinder body 100. The shaping mechanism includes a rotating hole arranged in the middle of the upper end surface of the cylinder body 100. A rotating plate 200 is rotatably connected in the rotating hole. Slide groove openings 201 are provided at both the left and right ends of the rotating plate 200. Shaping die seats 202 symmetrically distributed horizontally are slidably connected in the slide groove openings 201. Springs 203 are provided between the left and right wall surfaces of the slide groove openings 201 and the corresponding side surfaces of the adjacent shaping die seats 202 on the same side. Shaping modules 204 are placed between the two shaping die seats 202 located in the same slide groove opening 201. A top support assembly is further provided at the upper right end of the cylinder body 100, and a driving member for driving the rotation of the rotating plate 200 is also provided on the top wall surface of the cylinder body 100.
[0023] As Figures 1-3 shown, the top support assembly includes fixing blocks 205 respectively arranged on the lower surface of the shaping die seats 202. A convex plate 206 is provided on the right side of the upper end surface of the cylinder body 100. The convex plate 206 is cooperatively arranged with the fixing blocks 205 in the same horizontal adjacent group on the same side. A material guiding pipe 207 is arranged in the opening provided on the right side of the upper end surface of the cylinder body 100. A through hole adapted to the material guiding pipe 207 is provided in the middle of the convex plate 206.
[0024] As Figures 2-3 shown, the driving member includes a motor one 208 arranged in the middle of the top wall surface of the cylinder body 100. The upper end of the output shaft of the motor one 208 is fixedly connected to the lower end of the rotating plate 200. The motor one 208 is electrically connected to an external controller.
[0025] As Figures 1-4 shown, the collecting mechanism is arranged in the inner cavity of the cylinder body 100.
[0026] As Figures 1-4 shown, the collecting mechanism includes a rotating groove arranged in the middle of the bottom wall surface of the cylinder body 100. A rotating disk 300 is rotatably connected in the rotating groove. Conical holes 302 evenly distributed in a ring are provided at the edge of the upper end surface of the rotating disk 300. Guide rods 301 evenly distributed in a ring are provided on the upper end surface of the rotating disk 300 near each conical hole 302.
[0027] As Figures 2-4 shown, the collecting mechanism includes a motor two 303 arranged in the middle of the bottom wall surface of the cylinder body 100. The upper end of the output shaft of the motor two 303 is fixedly connected to the top wall surface of the rotating disk 300. The motor two 303 is electrically connected to an external controller.
[0028] The working principle of a cone shaping and collecting device provided by the present utility model is as follows: Affected by the elastic force of the left spring 203, the two shaping die seats 202 on the left ensure that the two shaping die seats 202 on the left are tightly closed. Then, the relevant staff place the rolled dough between the two closed shaping die seats 202 on the left. After that, the shaping module 204 is placed into the dough for shaping. Immediately afterwards, the relevant staff regulate and control the start of the first motor 208 through an external controller. The rotation of the output shaft of the first motor 208 drives the rotating plate 200 and its attached mechanism to rotate at a constant speed. During this period, the dough quickly cools and solidifies during the process of rotating to the right, and a complete cone is formed in just a few seconds. When the two closed shaping die seats 202 rotate to the right, the convex plate 206 cooperates with the fixed block 205 that contacts and slides relative to it, causing the two closed shaping die seats 202 to move outward along the chute opening 201 where they are located and overcoming the elastic force of the spring 203. Immediately afterwards, the formed cone falls through the through hole in the middle of the convex plate 206 and the material guiding pipe 207, greatly simplifying the operation steps of the relevant staff. The cones falling from the material guiding pipe 207 fall into the guide rods 301 in a group of four in a ring shape and then fall into the conical holes 302. This process is repeated continuously, and the falling cones are stacked naturally. After a group is filled with stacked cones, the relevant staff regulate and control the start of the second motor 303 through an external controller. The rotation of the output shaft of the second motor 303 drives the rotating disk 300 and its attached mechanism to rotate until the next group of guide rods 301 move to coincide with the material guiding pipe 207 and then stop operating, so that the staff can conveniently extract the finished products for subsequent packaging or further processing. The integrated method of shaping and collecting significantly improves the efficiency of cone processing, greatly reduces the need for manual intervention, and only requires regularly collecting the neatly stacked cone strings, realizing the high efficiency and continuity of the production process.
[0029] As Figures 1-2 shown, fixed plates are provided on both the left and right sides at the lower end of the outer arc surface of the cylinder body 100, facilitating the relevant staff to fixedly install the cylinder body 100 and its attached mechanism.
[0030] In addition, it should be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] The above are the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims
1. A crisp tube shaping and collecting device, characterized in that: The invention comprises a cylinder (100), a collecting mechanism and a shaping mechanism arranged at the upper end of the cylinder (100), wherein the shaping mechanism comprises a rotating hole arranged at the middle part of the upper end surface of the cylinder (100), wherein a rotating plate (200) is rotatably connected in the rotating hole, and a sliding groove opening (201) is provided at both left and right ends of the rotating plate (200), and a laterally symmetrically distributed shaping die seats (202) are slidably connected in the sliding groove opening (201), and springs (203) are provided between the left and right wall surfaces of the sliding groove opening (201) and the corresponding side surfaces of the shaping die seats (202) adjacent to the same side, and a shaping module (204) is placed between the two shaping die seats (202) located in the same sliding groove opening (201), and a top support assembly is also provided at the upper right end of the cylinder (100), and a driving member for driving the rotating plate (200) to rotate is also provided on the top wall surface of the cylinder (100).
2. A crisp tube shaping and collecting device according to claim 1, characterized in that: The supporting assembly comprises fixed blocks (205) respectively arranged on the lower surface of the shaping die base (202); a convex plate (206) is provided on the right side of the upper end surface of the cylinder (100); the convex plates (206) are respectively arranged in cooperation with a group of fixed blocks (205) which are laterally adjacent to each other on the same side; a material guide tube (207) is provided in an opening arranged on the right side of the upper end surface of the cylinder (100); and a through hole which is adapted to the material guide tube (207) is provided in the middle of the convex plate (206).
3. A crisp tube shaping and collecting device according to claim 1, characterized in that: The driving member comprises a motor 1 (208) arranged in the middle of the top wall surface of the cylinder (100), and the upper end of the output shaft of the motor 1 (208) is fixedly connected to the lower end of the rotating plate (200).
4. The crisp tube shaping and collecting device according to claim 1, characterized in that: The collecting mechanism is arranged in the inner cavity of the cylinder (100).
5. A crisp tube shaping and collecting device as claimed in claim 4, characterized in that: The collecting mechanism comprises a rotating groove arranged in the middle of the bottom wall of the cylinder (100), a rotating disk (300) is rotatably connected in the rotating groove, an edge of the upper end surface of the rotating disk (300) is provided with annularly evenly distributed conical holes (302), and an upper end surface of the rotating disk (300) is provided with annularly evenly distributed guide rods (301) near each conical hole (302).
6. A crisp tube shaping and collecting device as claimed in claim 5, characterized in that: The collecting mechanism comprises a second motor (303) arranged in the middle of the bottom wall of the cylinder (100), and the upper end of the output shaft of the second motor (303) is fixedly connected to the top wall of the rotating disk (300).
7. The crisp tube shaping and collecting device according to claim 1, characterized in that: Fixed plates are provided on both left and right sides of the lower end of the outer arc surface of the cylinder (100).