Steel wire cotton fiber continuous winding device

Abstract

The utility model provides a steel wire cotton fiber continuous winding device which is characterized in that winding mechanisms are symmetrically arranged at two ends of an S-shaped rotating frame, the winding mechanisms are connected with the S-shaped rotating frame in the vertical direction, a gear motor drives the S-shaped rotating frame to rotate, a feeding roller is arranged on one side of the S-shaped rotating frame, a cutting mechanism is arranged at the inner bending position of the S-shaped rotating frame on the same side, and the cutting mechanism is parallel to the winding mechanisms. After the steel fibers penetrate through gaps of the feeding rollers and the winding mechanisms rotate and wind to reach the target specification, the S-shaped rotating frame rotates, the winding mechanism at the other end takes place for winding, the cutting mechanism cuts off a connecting part, and the winding mechanisms take up alternately, so that continuous winding of the steel wire cotton fibers is achieved, and the winding quality and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel wool production and processing, in particular to a continuous winding device for steel wool fibers. Background Art

[0002] Steel wool, also known as steel fiber and steel wool, is composed of fine filaments made of low-carbon steel. It has good softness and better wear resistance than fibers such as cotton and linen, and has grinding and polishing properties. It can replace sandpaper and abrasive cloth for surface grinding and polishing of wood products, metal products, decoration projects, etc. Steel wool has been produced and used abroad for decades, and is rarely used in China. In recent years, in coastal areas, steel wool has begun to be used. Its application in stone processing is mainly for the edges, corners, arc surfaces, convex and concave surfaces of those plates that are not suitable for mechanical grinding and polishing, as well as stone carvings and stone crafts, mostly by manual operation. In the above surface treatment, the performance of steel wool is superior to that of sandpaper and abrasive blocks. It can more conveniently handle the grinding and polishing of the sunken surface of stone, and can handle the grinding and polishing of the groove surface or curved surface of processed stone. It can manually handle the grinding and polishing of edges and corners and the polishing and trimming of local plate surfaces at the construction site of stone decoration.

[0003] During the wire making process, multiple low-carbon steels are usually cut simultaneously, and the obtained steel fibers are continuously long. They need to be neatly and evenly stored for later use. The current storage method is mostly to wind them into steel fiber rolls of a certain width. However, during the winding process, after reaching a certain winding specification, it is necessary to manually cut the steel fibers and replace the winding shaft, which easily causes the continuously cut steel fibers to accumulate at the discharge port, affecting the neatness of the steel fibers, interrupting the winding process, and reducing the production efficiency of steel wool. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a continuous winding device for steel wool fibers, which solves the problems that it is necessary to manually cut the steel fibers and replace the winding shaft, which easily causes the continuously cut steel fibers to accumulate at the discharge port, affecting the neatness of the steel fibers, interrupting the winding process, and reducing the production efficiency of steel wool.

[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a continuous winding device for steel wool fibers, with winding mechanisms symmetrically arranged at both ends of an S-shaped rotating frame. The winding mechanisms are connected in a direction perpendicular to the S-shaped rotating frame. A reduction motor drives the S-shaped rotating frame to rotate. A feeding roller is arranged on one side of the S-shaped rotating frame, and a cutting mechanism is arranged at the inner bend of the S-shaped rotating frame on the same side. The cutting mechanism is parallel to the winding mechanism.

[0006] In a preferred embodiment, a reduction motor is arranged in the middle of the winding frame, and the output shaft of the reduction motor passes through the upper surface of the winding frame and is connected to the middle of the S-shaped rotating frame.

[0007] In a preferred embodiment, the structure of the winding mechanism is as follows: the first motor passes through one end of the S-shaped rotating frame and is connected to the first winding roller, and the second motor passes through the other end of the S-shaped rotating frame and is connected to the second winding roller;

[0008] The first motor and the second motor respectively drive the first winding roller and the second winding roller to rotate and wind the steel wool fibers, and their rotation centers are both perpendicular to the surface of the S-shaped rotating frame.

[0009] In a preferred embodiment, the surfaces of the first winding roller and the second winding roller are uniformly provided with convex structures.

[0010] In a preferred embodiment, a feeding roller is provided on one side of the first winding roller away from the rotation center of the S-shaped rotating frame, and the feeding roller is perpendicular to the surface of the S-shaped rotating frame;

[0011] The structure of the feeding roller is: two parallel cylinders, with a distance between the two cylinders for the steel wool fibers to pass through.

[0012] In a preferred embodiment, shoulders are further provided at both ends of the two cylinders of the feeding roller.

[0013] In a preferred embodiment, a cutting mechanism is provided inside the winding frame, and the structure of the cutting mechanism is: the output shaft of the electric push rod is connected to the cutting fork;

[0014] The electric push rod drives the cutting fork to vertically pass through the upper surface of the winding frame to cut the steel wool fibers between the first winding roller and the second winding roller.

[0015] In a preferred embodiment, the structure of the cutting fork is: a fork-shaped structure with two vertical teeth, and a cutting edge area is provided on its inner surface.

[0016] In a preferred embodiment, a travel groove adapted to the rotation trajectory of the winding mechanism is provided on the winding frame for the first motor and the second motor to pass through.

[0017] In a preferred embodiment, a telescopic groove is further provided at the projection position of the cutting mechanism on the upper surface of the winding frame for the cutting fork to pass through.

[0018] The utility model provides a continuous winding device for steel wool fibers. The steel fibers pass through the gap of the feeding roller and contact the surface of the first winding roller. The first motor drives the first winding roller to rotate and wind. After reaching the target specification, the reduction motor drives the S-shaped rotating frame to rotate until the surface of the second winding roller contacts the steel fibers. The electric push rod drives the cutting fork to extend out to cut the steel fibers at the intermediate connection part. The second motor drives the second winding roller to rotate and continue winding. At the same time, the steel wool coil on the first winding roller is taken off. The winding mechanism winds alternately to realize the continuous winding of the steel wool fibers, solving the problems that manual cutting of the steel fibers and replacement of the winding shaft are required, which easily causes the steel fibers produced by continuous cutting to accumulate at the discharge port, affecting the neatness of the steel fibers, interrupting the winding process, and reducing the production efficiency of the steel wool. Description of the Drawings

[0019] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments:

[0020] Figure 1 is the overall appearance axonometric structure diagram of the present utility model;

[0021] Figure 2 is the overall appearance top view structure diagram of the present utility model;

[0022] Figure 3 is the front view of the present utility model with the internal structure of the winding frame removed;

[0023] Figure 4 is the axonometric view of the present utility model with the internal structure of the winding frame removed;

[0024] Figure 5 is the winding schematic diagram of the first winding roller of the present utility model;

[0025] Figure 6 is the winding schematic diagram of the present utility model when switched to the second winding roller;

[0026] In the figure: S-shaped rotating frame 1; winding mechanism 2; first motor 201; first winding roller 202; second motor 203; second winding roller 204; feeding roller 3; cylinder 301; shaft shoulder 302; cutting mechanism 4; electric push rod 401; cutting fork 402; winding frame 5; travel groove 501; telescopic groove 502; reduction motor 6. Specific embodiments

[0027] Embodiment 1

[0028] As Figures 1 - 6 shown, a continuous winding device for steel wool fibers, the two ends of the S-shaped rotating frame 1 are symmetrically provided with winding mechanisms 2, the winding mechanisms 2 are connected in a direction perpendicular to the S-shaped rotating frame 1, the reduction motor 6 drives the S-shaped rotating frame 1 to rotate, a feeding roller 3 is provided on one side of the S-shaped rotating frame 1, and a cutting mechanism 4 is provided at the inner bend of the S-shaped rotating frame 1 on the same side, and the cutting mechanism 4 is parallel to the winding mechanism 2.

[0029] In a preferred solution, a reduction motor 6 is provided in the middle of the winding frame 5, and the output shaft of the reduction motor 6 passes through the upper surface of the winding frame 5 and is connected to the middle of the S-shaped rotating frame 1.

[0030] In a preferred solution, the structure of the winding mechanism 2 is: the first motor 201 passes through one end of the S-shaped rotating frame 1 and is connected to the first winding roller 202, and the second motor 203 passes through the other end of the S-shaped rotating frame 1 and is connected to the second winding roller 204;

[0031] The first motor 201 and the second motor 203 respectively drive the first winding roller 202 and the second motor 203 to rotate and wind the steel wool fibers, and their rotation centers are both perpendicular to the surface of the S-shaped rotating frame 1.

[0032] Two sets of winding mechanisms 2 are provided to wind the steel wool fibers alternately.

[0033] In a preferred embodiment, the surfaces of the first winding roller 202 and the second winding roller 204 are uniformly provided with raised structures.

[0034] The friction on the surface of the winding roller is increased, so that after the steel wool fibers come into contact with the surface of the winding roller, they can be wound along with the rotation of the winding roller, and at the same time, it does not affect the removal of the wound material from the winding roller.

[0035] In a preferred embodiment, a feeding roller 3 is provided on one side of the first winding roller 202 away from the rotation center of the S-shaped rotating frame 1, and the feeding roller 3 is perpendicular to the surface of the S-shaped rotating frame 1;

[0036] The structure of the feeding roller 3 is: two parallel cylinders 301, and there is a distance between the two cylinders 301 for the steel wool fibers to pass through.

[0037] The steel wool fibers are bundled to a certain extent before entering the winding mechanism, preventing the steel wool fibers from being repeatedly pulled at different angles during the winding process and being wrongly wound around other structures and causing breakage.

[0038] In a preferred embodiment, shoulders 302 are further provided at both ends of the two cylinders 301 of the feeding roller 3. The winding height and the up-and-down movement of the steel wool fibers are limited to prevent the winding height of the winding mechanism from being uneven or slipping off the winding roller, affecting the winding quality.

[0039] In a preferred embodiment, a cutting mechanism 4 is provided inside the winding frame 5. The structure of the cutting mechanism 4 is: the output shaft of the electric push rod 401 is connected to the cutting fork 402;

[0040] The electric push rod 401 drives the cutting fork 402 to vertically penetrate the upper surface of the winding frame 5 to cut the steel wool fibers between the first winding roller 202 and the second winding roller 204.

[0041] The steel wool fibers between the two winding rollers are cut to prevent the two winding rollers from rotating and pulling the continuous section of steel wool fibers, resulting in the obstruction of the rotation direction of the winding roller and affecting the winding efficiency.

[0042] In a preferred embodiment, the structure of the cutting fork 402 is: a fork-shaped structure with two vertical teeth, and a cutting edge area is provided on its inner surface.

[0043] In a preferred embodiment, a travel groove 501 adapted to the rotation trajectory of the winding mechanism 2 is provided on the winding frame 5 for the first motor 201 and the second motor 203 to pass through.

[0044] In a preferred embodiment, a telescopic groove 502 is further provided at the projection position of the cutting mechanism 4 on the upper surface of the winding frame 5 for the cutting fork 402 to pass through.

[0045] The coiling rack 5 provides support for the S-shaped rotating rack 1 and the feeding roller 3, and corresponding notches are provided at the same time, without affecting the overall movement of the mechanism.

[0046] The utility model provides a continuous coiling device for steel wool fibers. The steel fibers pass through the gap of the feeding roller 3, rotate and wind around the first coiling roller 202. After reaching the target specification, the S-shaped rotating rack 1 rotates until the surface of the second coiling roller 204 contacts the steel fibers. The cutting fork 402 extends out to cut the steel fibers at the middle connecting part. The second coiling roller 204 continues to rotate and wind, and at the same time, the steel wool coil on the first coiling roller 202 is taken off, and the two coiling mechanisms 2 continuously alternate in coiling.

[0047] The above embodiments are only the preferred technical solutions of the utility model and should not be regarded as limitations on the utility model. The protection scope of the utility model should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, the equivalent replacement improvements within this scope are also within the protection scope of the utility model.

Claims

1. A steel wool fiber continuous winding device, characterized in that: S Reeling mechanisms (2) are symmetrically arranged at both ends of the S-shaped rotating frame (1), the reeling mechanism (2) is vertically connected to the S-shaped rotating frame (1), a reduction motor (6) drives the S-shaped rotating frame (1) to rotate, a feeding roller (3) is arranged on one side of the S-shaped rotating frame (1), and a cutting mechanism (4) is arranged at the inner bend of the S-shaped rotating frame (1) on the same side, and the cutting mechanism (4) is parallel to the reeling mechanism (2).

2. The steel wool fiber continuous winding device according to claim 1, characterized in that: A reduction motor (6) is provided in the middle of the winding frame (5), and an output shaft of the reduction motor (6) passes through the upper surface of the winding frame (5) and is connected to the middle of the S-shaped rotating frame (1).

3. The steel wool fiber continuous winding device according to claim 1, characterized in that: The structure of the winding mechanism (2) is as follows: a first motor (201) passes through one end of the S-shaped rotating frame (1) and is connected to a first winding roller (202), and a second motor (203) passes through the other end of the S-shaped rotating frame (1) and is connected to a second winding roller (204); The first motor (201) and the second motor (203) respectively drive the first winding roller (202) and the second motor (203) to rotate and wind up the steel wool fibers, and the rotation centers thereof are both perpendicular to the surface of the S-shaped rotating frame (1).

4. The steel wool fiber continuous winding device according to claim 3 is characterized by: The surfaces of the first winding roller (202) and the second winding roller (204) are evenly provided with protruding structures.

5. The steel wool fiber continuous winding device according to claim 1, characterized in that: A feeding roller (3) is provided on the side of the first winding roller (202) away from the rotation center of the S-shaped rotating frame (1), and the feeding roller (3) is perpendicular to the surface of the S-shaped rotating frame (1); The structure of the feeding roller (3) is: two columns (301) arranged in parallel, with a distance between the two columns (301) for the steel wool fibers to pass through.

6. The steel wool fiber continuous winding device according to claim 5, characterized in that: Shaft shoulders (302) are also provided at both ends of the two cylinders (301) of the feeding roller (3).

7. The steel wool fiber continuous winding device according to claim 1, characterized in that: A cutting mechanism (4) is provided inside the winding frame (5). The structure of the cutting mechanism (4) is as follows: an output shaft of an electric push rod (401) is connected to a cutting fork (402); The electric push rod (401) drives the cutting fork (402) to vertically penetrate the upper surface of the winding frame (5) to cut the steel wool fibers between the first winding roller (202) and the second winding roller (204).

8. The steel wool fiber continuous winding device according to claim 7, characterized in that: The structure of the fork (402) is: a fork-shaped structure with two vertical teeth, and a sharp edge area is provided on the inner surface of the fork.

9. The steel wool fiber continuous winding device according to claim 1, characterized in that: The winding frame (5) is provided with a travel groove (501) adapted to the rotation track of the winding mechanism (2) for the first motor (201) and the second motor (203) to pass through.

10. The steel wool fiber continuous winding device according to claim 1, characterized in that: A telescopic groove (502) is also provided on the upper surface of the winding frame (5) at the projection position of the cutting mechanism (4) for the cutting fork (402) to pass through.

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