Multi-station synchronous jacking device
By setting up multiple hoisting mechanisms in mechanical automation production and synchronous operation using drive wheels and drive belts, the problem of difficulty in synchronizing the multi-station hoisting device is solved, reducing costs and improving production efficiency.
Patent Information
- Application Number
- CN202422079248.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In mechanical automation production, it is difficult to achieve synchronous jacking of multi-station hoisting devices, resulting in increased hardware costs and control costs, and synchronization problems are prone to occur.
By providing multiple hoisting mechanisms between the frame plates on both sides, the hoisting operation is performed simultaneously by using the drive wheels and the drive belt to ensure the synchronization and stability of the hoisting mechanism.
The synchronous jacking of the multi-station jacking device is realized, reducing production costs, improving the consistency of jacking operations and product production efficiency.
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Figure CN222935110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a multi-station synchronous lifting device, belonging to the technical field of mechanical automation. Background Technique
[0002] Automated mechanical production technology is closely related to systems engineering, computer technology, electronics, hydraulic and pneumatic technology, and automatic control technology. With the rapid development of industrial automation technology in China, the requirements for automation technology are increasing day by day. In recent years, the country's investment in the field of artificial intelligence has also gradually expanded, making the popularization of industrial automation an embodiment of the country's comprehensive strength.
[0003] Currently, commonly used automation technologies include robotic mechanisms, press-fitting mechanisms, rotating mechanisms, lifting mechanisms, etc. Among them, the lifting mechanism is often used in the processes of feeding, docking, or transferring in automated equipment, thus playing an important role in automated mechanical equipment. In the assembly line of mechanical automation products, in many working scenarios, it is necessary to simultaneously perform the lifting actions of multiple products. However, each lifting station requires an independent drive to perform the lifting operation. This not only increases the hardware cost and control cost but also easily leads to the problem of non-synchronous lifting. Therefore, there is an urgent need for a multi-station synchronous lifting device to solve the problems raised in the above background technique. Summary of the Utility Model
[0004] The content part of this application is used to briefly introduce concepts, which will be described in detail in the subsequent detailed implementation part. The content part of this application is not intended to identify the key features or essential features of the claimed technical solution, nor is it intended to limit the scope of the claimed technical solution.
[0005] Aiming at the problems and deficiencies existing in the prior art, the purpose of the utility model is to provide a multi-station synchronous lifting device. By arranging a plurality of lifting mechanisms between the two side frame plates and using a driving wheel and a driving belt to make the plurality of lifting mechanisms synchronously perform the lifting operation, the production cost of the product is greatly reduced. To solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: It includes a plurality of lifting mechanisms. Each lifting mechanism includes a bottom plate. A guide rod passes through an opening on the bottom plate and is connected to a top plate. Below the top plate, an upper hinge plate is connected through an upper vertical plate. The upper hinge plate is hinged to a lower hinge plate connected to the upper part of the bottom plate through a lower vertical plate. A frame plate is arranged on the side of the lifting mechanism, and a plurality of mounting holes are opened on the frame plate to pass through and connect the driving shaft. The driving shaft also passes through an opening on the lower vertical plate and is connected. One end of the driving shaft is connected to the output shaft of a driving motor. Driving wheels are sleeved on the outer sides of the driving shafts, and driving belts are sleeved on the outer sides of the driving wheels to connect and transmit power.
[0007] Preferably, the frame plates are symmetrically arranged on both sides, and the two frame plates are respectively connected to the two side edges of the bottom plate. The two frame plates are symmetrically arranged on both sides of the lifting mechanism, and the symmetrically arranged frame plates are both connected and installed on the bottom plate in the lifting mechanism. During use, the drive shaft passes through the frame plates on both sides and the lifting mechanism in sequence, which can improve the stability of the lifting mechanism during operation. And it can be connected and fixed to other peripheral mechanisms through the frame plates, further improving the stability and safety of the present utility model during use.
[0008] Preferably, a linear bearing is added at the connection between the bottom plate and the guide rod. During the operation of the lifting mechanism, the top plate is connected to the guide rod and moves up and down in the opening on the bottom plate. Since the linear bearing is a linear motion system with high precision and small frictional resistance, it can achieve infinite linear motion when used in conjunction with the guide shaft. In the present utility model, the linear bearing can play a guiding role to ensure that the top plate and the bottom plate are not easily offset during the lifting motion. At the same time, it can also assist in bearing a certain lifting load, supporting the weight and pressure of the top plate during the linear motion. It also reduces the wear at the connection between the guide rod and the bottom plate.
[0009] Preferably, driven wheels are also sleeved outside the adjacent drive shafts, and a driven belt is sleeved outside the two driven wheels for connection and transmission. Since multiple lifting mechanisms are provided, the drive shafts are also correspondingly provided in multiple numbers. At least driven wheels are sleeved outside the ends of the adjacent drive shafts, and these two driven wheels are sleeved and connected by a driven belt. Through the driven wheels and the driven belt, the simultaneous transmission between multiple drive shafts can be completed, enabling multiple lifting mechanisms to achieve synchronous lifting actions, improving the consistency during the lifting operation and the production efficiency of the product.
[0010] Preferably, an auxiliary bearing is added at the connection between the frame plate and the drive shaft. Generally, the function of a bearing is to reduce friction, so that the rotation is smoother to achieve energy consumption reduction. That is, in the present utility model, the added auxiliary bearing can support the continuous rotation of the drive shaft and reduce the friction between the drive shaft and the frame plate, so as to extend the service life of both.
[0011] Preferably, a clearance fit is adopted between the drive shaft and the auxiliary bearing. A clearance fit is to retain a certain clearance between the bearing and the shaft or the bearing seat. Here, through the clearance fit between the drive shaft and the auxiliary bearing, the auxiliary bearing can have a better tolerance for the torsion and deflection of the drive shaft, thereby improving the service life of the auxiliary bearing.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] The utility model has the characteristics of simple structure and convenient operation, can realize the operation of jacking products at multiple stations, and can ensure the synchronism, stability and safety during its work. The utility model places a plurality of jacking mechanisms in the middle of symmetrically arranged frame plates, and sequentially passes a driving shaft through the frame plates and the jacking mechanisms for connection. When a driving motor is connected to drive the driving shaft to rotate, the driving shaft can drive an upper hinge plate and a lower hinge plate to drive the top plate to jack up. At the same time, driving wheels are sleeved on the outer sides of the driving shafts, and driving belts are sleeved on the outer sides of the driving wheels for connection and transmission. In addition, driven wheels are sleeved on the outer sides of adjacent driving shafts, and driven belts are sleeved on the outer sides of the two driven wheels for connection and transmission. Thus, it can ensure that a plurality of jacking mechanisms can achieve accurate synchronous jacking actions, thereby further improving the consistency during jacking and the production efficiency of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings forming a part of this application are used to provide a further understanding of this application, making other features, objects, and advantages of this application more obvious. The schematic embodiments of the drawings of this application and their descriptions are used to explain this application and do not constitute an improper limitation to this application.
[0015] In the drawings:
[0016] Figure 1 : is a schematic three-dimensional structure diagram of the whole in the utility model;
[0017] Figure 2 : is a schematic top view structure diagram of the whole in the utility model;
[0018] Figure 3 : is a schematic three-dimensional structure diagram of the jacking mechanism in the utility model;
[0019] Figure 4 : is a schematic side view structure diagram of the jacking mechanism in the utility model;
[0020] Figure 5 : is a schematic front view structure diagram of the jacking mechanism in the utility model
[0021] Figure 6 : is a schematic side view structure diagram of the whole in the utility model.
[0022] The reference signs in the drawings are: 1, driving motor; 2, driving shaft; 3, driving belt; 4, frame plate; 5, jacking mechanism; 501, top plate; 502, bottom plate; 503, guide rod; 504, upper hinge plate; 505, linear bearing; 506, lower vertical plate; 507, upper vertical plate; 508, lower hinge plate; 6, driven belt; 7, driving wheel; 8, driven wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although some embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. On the contrary, these embodiments are provided to more thoroughly and completely understand the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not used to limit the protection scope of the present disclosure.
[0024] In addition, it should be noted that for the convenience of description, only the parts related to the utility model are shown in the drawings. Without conflict, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
[0025] The present disclosure will be described in detail below with reference to the drawings and in combination with embodiments.
[0026] A multi-station synchronous lifting device provided in this embodiment is as Figures 1 to 6 shown: It includes a plurality of lifting mechanisms 5. The lifting mechanism 5 includes a bottom plate 502. A guide rod 503 passes through an opening in the bottom plate 502 and is connected to a top plate 501. Below the top plate 501, an upper hinge plate 504 is connected through an upper vertical plate 507. The upper hinge plate 504 is hinged to a lower hinge plate 508 connected to the upper part of the bottom plate 502 through a lower vertical plate 506. A frame plate 4 is provided on the side of the lifting mechanism 5, and a plurality of mounting holes are opened in the frame plate 4 to pass through and connect a driving shaft 2. The driving shaft 2 also passes through an opening in the lower vertical plate 506 and is connected. One end of the driving shaft 2 is connected to the output shaft of a driving motor 1. Driving wheels 7 are sleeved on the outer sides of the driving shaft 2, and a driving belt 3 is sleeved on the outer sides of the driving wheels 7 for transmission connection.
[0027] This embodiment further includes that the frame plates 4 are symmetrically arranged on both sides. The two frame plates 4 are respectively connected to the two side edges of the bottom plate 502. Driven wheels 8 are also sleeved on the outer sides of adjacent driving shafts 2, and a driven belt 6 is sleeved on the outer sides of the two driven wheels 8 for transmission connection. Passing the driving shaft 2 through the lifting mechanism 5 and the symmetrically arranged frame plates 4 in sequence can improve the stability of the lifting mechanism 5 during operation, and can also be connected and fixed to other peripheral mechanisms through the frame plates 4 to further improve the stability and safety of the present utility model during use. The simultaneous transmission between multiple driving shafts 2 can also be completed through the driven wheels 8 and the driven belt 6, so that multiple lifting mechanisms 5 can complete the lifting action synchronously, improving the consistency during the lifting operation and the production efficiency of the product.
[0028] This embodiment further includes adding a linear bearing 505 at the connection between the bottom plate 502 and the guide rod 503, adding an auxiliary bearing at the connection between the frame plate 4 and the drive shaft 2, and having a clearance fit between the drive shaft 2 and the auxiliary bearing. The linear bearing 505 can ensure that the top plate 501 and the bottom plate 502 are not easily offset during the jacking movement, can also assist in bearing a certain jacking load, and reduce the wear at the connection between the guide rod 503 and the bottom plate 502. The added auxiliary bearing can support the continuous rotation of the drive shaft 2 and reduce the friction between the drive shaft 2 and the frame plate 4. At the same time, since there is a clearance fit between the drive shaft 2 and the bearing, the auxiliary bearing can have a better tolerance for the torsion and deflection of the drive shaft 2, thereby improving the service life of the auxiliary bearing.
[0029] Usage method of the utility model
[0030] The utility model includes a frame plate 4 and a plurality of jacking mechanisms 5. The frame plate 4 is symmetrically supported on both sides and is located on both sides of the jacking mechanism 5 respectively. A plurality of mounting holes are opened on the frame plate 4 for passing through the drive shaft 2. The output shaft of the drive motor 1 is connected to the drive shaft 2, and a bearing is added at the connection where the drive shaft 2 passes through the frame plate 4, and there is a clearance fit between the drive shaft 2 and the bearing. That is, the bearing is embedded in the frame plate 4 for installation, thus playing a role in supporting the rotation of the drive shaft 2. Drive wheels 7 can be sleeved on the outer sides of both ends of the drive shaft 2 and arranged on both sides of the frame plate 4. The outer sides of the drive wheels 7 are sleeved with drive belts 3 for connection, and the drive wheels 7 and the drive shaft 2 are connected by keys or set screws. Particularly, driven wheels 8 can also be sleeved on the outer sides of adjacent drive shafts 2, and adjacent driven wheels 8 are connected by driven belts 6.
[0031] The jacking mechanism 5 includes a top plate 501 and a bottom plate 502. The bottom plate 502 is provided with an opening for passing through a guide rod 503 to connect to the top plate 501, and the top plate 501 and the guide rod 503 are connected by bolts. The symmetrically arranged frame plates 4 on both sides are installed at the two side edges of the bottom plate 502. The top plate 501 is connected to an upper hinge plate 504 through an upper vertical plate 507 below, and the bottom plate 502 is connected to a lower hinge plate 508 through a lower vertical plate 506 above, and then the upper hinge plate 504 and the lower hinge plate 508 are rotatably hinged. A linear bearing 505 is also added at the connection between the bottom plate 502 and the guide rod 503, that is, the guide rod 503 passes through the linear bearing 505 for connection, and then the linear bearing 505 is fixed to the bottom plate 502 by bolts. The drive shaft 2 passes through the opening on the lower vertical plate 506 for connection and is fixed to the lower hinge plate 508 by a clamp.
[0032] During use, the driving motor 1 operates to drive the driving shaft 2 to rotate synchronously. The rotation of the driving shaft 2 realizes the yaw between the upper hinge plate 504 and the lower hinge plate 508, and the operation of jacking up the top plate 501 can be completed. With the assistance of the guide rod 503 and the linear bearing 505, the top plate 501 ensures that it is in a linear motion state to complete the lifting and lowering. Since the present utility model is a multi-station jacking mechanism, a plurality of jacking mechanisms 5 are provided. The jacking mechanisms 5 can be synchronously jacked up through the driving wheels 7 and the driving belt 3. The stability of the synchronous jacking of the plurality of jacking mechanisms 5 can also be achieved through the driven wheels 8 and the driven belt 6. In the present utility model, the jacking stations can be expanded and additional jacking mechanisms 5 can be added according to the actual situation. In addition, the driving motor 1 can be replaced by a rotary cylinder, the driving belt 3 can be replaced by a chain, and the driving wheels 7 need to be replaced by sprockets accordingly.
[0033] In the description of the present utility model, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.
[0034] In addition to the above embodiments, the present utility model may have other embodiments. For those skilled in the art, the technical solutions recorded in the above embodiments can still be modified, or some of the technical features can be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A multi-station synchronous lifting device, characterized in that: The invention comprises a plurality of lifting mechanisms (5), wherein the lifting mechanisms (5) comprise a bottom plate (502), wherein a hole on the bottom plate (502) is connected to a top plate (501) through a guide rod (503), wherein the bottom plate (501) is connected to an upper hinge plate (504) through an upper vertical plate (507), wherein the upper hinge plate (504) is hingedly connected to a lower hinge plate (508) on the top of the bottom plate (502) through a lower vertical plate (506); a frame plate (4) is provided on the side of the lifting mechanism (5), wherein a plurality of mounting holes are provided on the frame plate (4) through which a drive shaft (2) is connected, wherein the drive shaft (2) is also connected through a hole on the lower vertical plate (506), wherein one end of the drive shaft (2) is connected to an output shaft of a drive motor (1), wherein the outer side of the drive shaft (2) is sleeved with a drive wheel (7), wherein the outer side of the drive wheel (7) is sleeved with a drive belt (3) for connection and transmission.
2. A multi-station synchronous lifting device according to claim 1, characterized in that: The frame plates (4) are symmetrically arranged on both sides, and the two frame plates (4) are respectively connected to the edges of both sides of the bottom plate (502).
3. A multi-station synchronous lifting device according to claim 1, characterized in that: A linear bearing (505) is provided at the connection between the base plate (502) and the guide rod (503).
4. The multi-station synchronous lifting device according to claim 1, characterized in that: The outer sides of the adjacent driving shafts (2) are also sleeved with driven wheels (8), and the outer sides of the two driven wheels (8) are sleeved with driven belts (6) for transmission connection.
5. The multi-station synchronous lifting device according to claim 1, characterized in that: An auxiliary bearing is provided at the connection between the frame plate (4) and the drive shaft (2).
6. A multi-station synchronous lifting device according to claim 5, characterized in that: The drive shaft (2) and the auxiliary bearing are clearance-fitted.