External aligning device suitable for multi-diameter pipeline
By designing a mobile multi-diameter pipeline external counterpart device, using components such as frames, universal wheel sets and lead screw motors, the shortcomings of pipeline docking and up-down displacement alignment in the prior art are solved, and the flexibility and efficiency of pipeline installation operations are achieved.
Patent Information
- Application Number
- CN202421411358.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing pipeline counterpart device is difficult to effectively support the docking of multi-diameter pipelines, especially in the positive direction of the up and down displacement of the pipeline.
A mobile multi-diameter pipe outer counterpart device is designed, including a first docking mechanism and a second docking mechanism. The device realizes free adjustment of the pipeline and alignment of the up and down displacement through components such as frame, universal wheel set, shaft connecting plate, screw motor and other components.
It realizes flexible docking and up-down displacement adjustment of multi-diameter pipelines in pipeline installation operations, improving installation efficiency and accuracy.
Smart Images

Figure CN222937357U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline installation, and more specifically to an external butt joint device suitable for multi-diameter pipelines. Background Technique
[0002] With the rapid development of modern industry, it has been widely applied in the direction of pipeline installation.
[0003] For example: CN220881226U, a pipeline butt joint device. In the utility model, through the setting of structures such as connecting plates, hexagon head bolts, nuts, etc., the device is made by cutting steel plates, drilling holes with a bench drill and threading with a tap, purchasing finished M14 hexagon head bolts, and fine-tuning the weld butt joint by tightening the hexagon head bolts. The device has low cost, high working efficiency, is relatively light, and can be operated by 2 people to clamp the weld during butt joint. The pipeline can be easily fine-tuned by tightening the hexagon head bolts. After the weld butt joint fine-tuning is completed, the welder can perform spot welding fixation and then remove it. The functions described in this utility model mainly focus on the butt joint of pipeline ports, ignoring the support of the pipeline behind the pipeline port, as well as the auxiliary installation functions of pipeline leveling and displacement.
[0004] For example: CN219673671U, a pipeline construction and maintenance butt joint structure. The utility model discloses a pipeline construction and maintenance butt joint structure, which relates to the technical field of pipeline construction and maintenance, including a support assembly, and a butt joint assembly is arranged on the upper surface of the support assembly. It solves the problem that when the existing pipeline maintenance butt joint device is used, eight bolts need to be rotated to complete the fixation of the pipeline. If the bolts are rotated with greater force, scratches will be caused on the pipeline surface. It realizes that the two groups of pipelines to be butted are placed on the arc grooves opened on the upper surfaces of the two groups of support plates, and by rotating one group of semi-circular plates, the other three groups of semi-circular plates are driven to rotate simultaneously, so that they are clamped on the upper surface of the pipeline, and the pipeline is firmly locked by fastening nails, and by setting anti-slip pad B and anti-slip pad A, when the two groups of pipelines are butted, the movement and deviation can be prevented. When the fixation is completed, then by starting the electric push rod to push the sliding block A, the butt joint operation of the two groups of pipelines can be realized, and by setting positioning rods, the four groups of support plates are on the same horizontal line. The functions described in this utility model mainly focus on the butt joint and horizontal adjustment of pipeline ports, ignoring the support of the pipeline behind the pipeline port, as well as the auxiliary installation functions of pipeline leveling and displacement. Summary of the Invention
[0005] The purpose of the utility model is to provide an external butt joint device suitable for multi-diameter pipelines. The whole structure is mobile, can be freely adjusted according to the pipeline diameter, and has a pipeline auxiliary support structure, which can be freely adjusted according to different pipelines and can realize the vertical displacement alignment of the pipeline.
[0006] The purpose of the utility model is achieved through the following technical solutions:
[0007] An external butt joint device suitable for multi-diameter pipelines, characterized in that it includes a first butt joint mechanism and a second butt joint mechanism, and the first butt joint mechanism is connected to the second butt joint mechanism.
[0008] As a further optimization of this technical solution, for an external butt joint device suitable for multi-diameter pipelines of the present utility model, the first butt joint mechanism includes a frame, a universal wheel set, a shaft connecting plate A, a shaft connecting plate B, a shaft connecting plate C, a connecting rod fixing plate, a lead screw motor A, a connecting rod, a limit bracket, a lead screw shaft A, a shaft connecting plate D, a shaft connecting plate E, a ball seat A, a ball seat B, a ball seat C, a shaft fixing group A, a shaft fixing group B, a shaft fixing group C, and a triangular connecting plate. Among them, the universal wheel set, the shaft connecting plate A, the shaft connecting plate B, the shaft connecting plate C, and the connecting rod fixing plate are all fixedly connected to the frame, the lead screw motor A and the connecting rod are both fixedly connected to the connecting rod fixing plate, the connecting rod is fixedly connected to the limit bracket, the lead screw shaft A is meshed with the lead screw motor A, the lead screw shaft A is rotatably connected to the shaft connecting plate D and the triangular connecting plate, the shaft connecting plate D is fixedly connected to the shaft connecting plate E, the ball seat A, the ball seat B, and the ball seat C are all fixedly connected to the shaft connecting plate E, and the shaft connecting plate D is fixedly connected to the triangular connecting plate through the shaft fixing group A, the shaft fixing group B, and the shaft fixing group C.
[0009] As a further optimization of this technical solution, for an external butt joint device suitable for multi-diameter pipelines of the present utility model, the second butt joint mechanism includes a shaft connecting plate F, a fixed bracket A, a fixed bracket B, a bolt-type fixing piece, a screw-type adjusting support, a shaft seat bracket, an annular shaft seat, a driving shaft seat A, a lead screw motor, a lead screw shaft B, a driving shaft seat B, a connecting rod A, a connecting rod limit block A, a fixed wheel A, a connecting rod B, a connecting rod limit block B, a fixed wheel B, a connecting rod C, a connecting rod limit block C, a fixed wheel C, and a pipeline. Among them, the fixed bracket A, the fixed bracket B, and the bolt-type fixing piece are all fixedly connected to the shaft connecting plate F, the screw-type adjusting support is meshed with the fixed bracket B, the shaft seat bracket is fixedly connected to the fixed bracket A, the shaft seat bracket is rotatably connected to the annular shaft seat, the shaft seat bracket is rotatably connected to the driving shaft seat A, the connecting rod A, the connecting rod B, and the connecting rod C, the annular shaft seat is rotatably connected to the driving shaft seat B, the connecting rod limit block A, the connecting rod limit block B, and the connecting rod limit block C, the driving shaft seat A is fixedly connected to the lead screw motor, the output end of the lead screw motor is fixedly connected to the lead screw shaft B, the driving shaft seat A is rotatably connected to the lead screw shaft B, the lead screw shaft B is meshed with the driving shaft seat B, the connecting rod A is connected to the connecting rod limit block A, the connecting rod A is rotatably connected to the fixed wheel A, the connecting rod B is connected to the connecting rod limit block B, the connecting rod B is rotatably connected to the fixed wheel B, the connecting rod C is connected to the connecting rod limit block C, the connecting rod C is rotatably connected to the fixed wheel C, and the screw-type adjusting support, the fixed wheel A, the fixed wheel B, and the fixed wheel C are all fixedly connected to the pipeline.
[0010] A multi-diameter pipe external butt joint device of the utility model has the following beneficial effects: 1. The whole structure is mobile and can be freely adjusted according to the pipe diameter; 2. It is equipped with a pipe auxiliary support structure, which can be freely adjusted according to different pipes and can realize the vertical displacement alignment of the pipes. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The following further describes the present utility model in detail with reference to the drawings and specific implementation methods.
[0012] Figure 1 is the overall structure schematic diagram of the present utility model Figure 1 ;
[0013] Figure 2 is the structural schematic diagram of the first butt joint mechanism of the present utility model Figure 1 ;
[0014] Figure 3 is the structural schematic diagram of the first butt joint mechanism of the present utility model Figure 2 ;
[0015] Figure 4 is the structural schematic diagram of the second butt joint mechanism of the present utility model Figure 1 ;
[0016] Figure 5 is the structural schematic diagram of the second butt joint mechanism of the present utility model Figure 2 ;
[0017] Figure 6 is the structural schematic diagram of the second butt joint mechanism of the present utility model Figure 3 ;
[0018] In the figure: the first butt joint mechanism 1; the frame 101; the universal wheel set 102; the shaft connecting plate A 103; the shaft connecting plate B 104; the shaft connecting plate C 105; the connecting rod fixing plate 106; the lead screw motor A 107; the connecting rod 108; the limit bracket 109; the lead screw shaft A 110; the shaft connecting plate D 111; the shaft connecting plate E 112; the ball seat A 113; the ball seat B 114; the ball seat C 115; the shaft fixing group A 116; the shaft fixing group B 117; the shaft fixing group C 118; the triangular connecting plate 119; the second butt joint mechanism 2; the shaft connecting plate F 201; the fixing bracket A 202; the fixing bracket B 203; the bolt type fixing part 204; the screw type adjusting support 205; the shaft seat bracket 206; the ring type shaft seat 207; the driving shaft seat A 208; the lead screw motor 209; the lead screw shaft B 210; the driving shaft seat B 211; the connecting rod A 212; the connecting rod limit block A 213; the fixed wheel A 214; the connecting rod B 215; the connecting rod limit block B 216; the fixed wheel B 217; the connecting rod C 218; the connecting rod limit block C 219; the fixed wheel C 220; the pipe 221. SPECIFIC EMBODIMENT
[0019] The present utility model will be further described in detail below in conjunction with the accompanying drawings.
[0020] The fixed connection in this device refers to fixing through methods such as welding and screw fixing. Depending on different usage environments, different fixing methods are used. The rotational connection refers to installing a bearing on a shaft by baking, with a circlip groove provided on the shaft or shaft hole, and axially fixing the bearing by clamping an elastic circlip in the circlip groove to achieve rotation, or rotational engagement between gears. Specific Embodiment 1:
[0022] The following combines Figures 1-6 to illustrate this embodiment. A multi-diameter pipe external butt joint device includes a first docking mechanism 1 and a second docking mechanism 2, and the first docking mechanism 1 is connected to the second docking mechanism 2. Specific Embodiment 2:
[0024] The following combines Figures 1-6 to illustrate this embodiment. This embodiment further illustrates Embodiment 1. The first docking mechanism 1 includes a frame 101, a universal wheel set 102, a shaft connecting plate A 103, a shaft connecting plate B 104, a shaft connecting plate C 105, a connecting rod fixing plate 106, a lead screw motor A 107, a connecting rod 108, a limit bracket 109, a lead screw shaft A 110, a shaft connecting plate D 111, a shaft connecting plate E 112, a ball seat A 113, a ball seat B 114, a ball seat C 115, a shaft fixing group A 116, a shaft fixing group B 117, a shaft fixing group C 118, and a triangular connecting plate 119. Among them, the universal wheel set 102, the shaft connecting plate A 103, the shaft connecting plate B 104, the shaft connecting plate C 105, and the connecting rod fixing plate 106 are all fixedly connected to the frame 101. The lead screw motor A 107 and the connecting rod 108 are both fixedly connected to the connecting rod fixing plate 106. The connecting rod 108 is fixedly connected to the limit bracket 109. The lead screw shaft A 110 is meshed with the lead screw motor A 107. The lead screw shaft A 110 is rotationally connected to the shaft connecting plate D 111 and the triangular connecting plate 119. The shaft connecting plate D 111 is fixedly connected to the shaft connecting plate E 112. The ball seat A 113, the ball seat B 114, and the ball seat C 115 are all fixedly connected to the shaft connecting plate E 112. The shaft connecting plate D 111 is fixedly connected to the triangular connecting plate 119 through the shaft fixing group A 116, the shaft fixing group B 117, and the shaft fixing group C 118. Specific Embodiment 3:
[0026] The following combines Figures 1-6To describe this embodiment, this embodiment further elaborates on the first embodiment. The second docking mechanism 2 includes a shaft connection plate F201, a fixed bracket A202, a fixed bracket B203, a bolt-type fixing member 204, a screw-type adjusting support 205, a shaft seat bracket 206, an annular shaft seat 207, a drive shaft seat A208, a lead screw motor 209, a lead screw shaft B210, a drive shaft seat B211, a connecting rod A212, a connecting rod limit block A213, a fixed wheel A214, a connecting rod B215, a connecting rod limit block B216, a fixed wheel B217, a connecting rod C218, a connecting rod C219, a connecting rod limit block C220, a fixed wheel C221, and a pipeline 222. Among them, the fixed bracket A202, the fixed bracket B203, and the bolt-type fixing member 204 are all fixedly connected to the shaft connection plate F201. The screw-type adjusting support 205 is meshed with the fixed bracket B203. The shaft seat bracket 206 is fixedly connected to the fixed bracket A202. The shaft seat bracket 206 is rotatably connected to the annular shaft seat 207. The shaft seat bracket 206 is rotatably connected to the drive shaft seat A208, the connecting rod A212, the connecting rod B215, and the connecting rod C218. The annular shaft seat 207 is rotatably connected to the drive shaft seat B211, the connecting rod limit block A213, the connecting rod limit block B216, and the connecting rod limit block C219. The drive shaft seat A208 is fixedly connected to the lead screw motor 209. The output end of the lead screw motor 209 is fixedly connected to the lead screw shaft B210. The drive shaft seat A208 is rotatably connected to the lead screw shaft B210. The lead screw shaft B210 is meshed with the drive shaft seat B211. The connecting rod A212 is connected to the connecting rod limit block A213. The connecting rod A212 is rotatably connected to the fixed wheel A214. The connecting rod B215 is connected to the connecting rod limit block B216. The connecting rod B215 is rotatably connected to the fixed wheel B217. The connecting rod C218 is connected to the connecting rod limit block C219. The connecting rod C218 is rotatably connected to the fixed wheel C220. The screw-type adjusting support 205, the fixed wheel A214, the fixed wheel B217, and the fixed wheel C220 are all fixedly connected to the pipeline 221.
[0027] A multi-diameter pipe external alignment device of the present utility model has the following beneficial effects: The way of pipeline installation operations is determined by the environment and actual on-site conditions. In the working environment on the ground, super-large pipelines are mostly hoisted by cranes, while medium and small pipelines are mostly assisted in installation by workers with the help of support frames. Some pipeline docking devices on the market are mostly structures that fine-tune and correct the docking of the two sides of the pipeline interfaces after the two ends of the pipeline are supported. The present utility model provides a pipeline docking device that can fix the pipeline and can be adjusted up and down. Select the pipeline 221 with the required diameter, and according to its pipeline diameter, the screw-type adjusting support 205 is meshed and rotated and installed on the fixed support B203 and its height is adjusted. Place the pipeline 221 on the fixed support B203, and then push the pipeline 221 forward until it passes through the ring-type shaft seat 207 to the other end. Then start the lead screw motor 209. When its output end rotates, it drives the lead screw shaft B210 to rotate. When the lead screw shaft B210 rotates, it drives the drive shaft seat B211 to linearly move along its axis. When moving, it drives the ring-type shaft seat 207 to rotate along the shaft seat support 206. When the shaft seat support 206 rotates, it sequentially drives the drive shaft seat A208 to rotate along the shaft seat support 206 through the drive shaft seat B211 and the lead screw shaft B210. When the drive shaft seat A208 rotates, it drives the lead screw motor 209 to rotate. The purpose is to always ensure that the rotation of the ring-type shaft seat 207 is within effective control when the lead screw motor 209 drives the lead screw shaft B210 to rotate. When the ring-type shaft seat 207 rotates, it simultaneously drives the connecting rod limit block A213, the connecting rod limit block B216, and the connecting rod limit block C219 to rotate. When the connecting rod limit block A213 rotates, it drives the connecting rod A212 to rotate along the shaft seat support 206. When the connecting rod A212 rotates, it drives the fixed wheel A214 to rotate inward. When the connecting rod limit block B216 rotates, it drives the connecting rod B215 to rotate along the shaft seat support 206. When the connecting rod B215 rotates, it drives the fixed wheel B217 to rotate inward. When the connecting rod limit block C219 rotates, it drives the connecting rod C218 to rotate along the shaft seat support 206. When the connecting rod C218 rotates, it drives the fixed wheel C220 to rotate inward. When the fixed wheels A214, B217, and C220 move inward synchronously, they finally synchronously contact the outer surface of the pipeline 221, and finally fix the pipeline 221. At this time, under restraint, the axis of the pipeline 221 and the axis of the ring-type shaft seat 207 are in a concentric and coaxial state. Then stop the operation of the lead screw motor 209. When it is necessary to adjust the up and down position of the pipeline 221, start the lead screw motor A107. Its output end drives the lead screw shaft A110 to linearly move up and down along its output axis. When moving, it drives the shaft connection plate D111 and the triangular connection plate 119 to move up and down with it. To increase its stability, when the shaft connection plate D111 and the triangular connection plate 119 move up and down, they drive the shaft fixing group A116, the shaft fixing group B117, and the shaft fixing group C118 to move up and down with them. When moving, it drives the shaft fixing group A116 to slide up and down along the shaft connection plate C105.Drive shaft fixing group B117 and shaft fixing group C118 move up and down along shaft connecting plate A103. Shaft connecting plate D111 drives the second docking mechanism 2 to move up and down through shaft connecting plate E112. When it is necessary to rotate the pipeline 221, directly hold and rotate the second docking mechanism 2 by hand. The second docking mechanism 2 rotates along shaft connecting plate E112 through the bolt-type fixing member 204 therein. When rotating, the shaft connecting plate F201 in the second docking mechanism 2 rotates along ball seats A113, B114, and C115, ensuring the supporting force and enabling it to rotate easily on the balls in ball seats A113, B114, and C115, and finally matching and docking with the docked pipeline.
[0028] Of course, the above description is not a limitation to the present utility model, and the present utility model is not limited to the above examples. Changes, modifications, additions or substitutions made by those of ordinary skill in the art within the scope of the essence of the present utility model also belong to the protection scope of the present utility model.
Claims
1. A device suitable for external connection of multi-caliber pipes, characterized by: It comprises a first docking mechanism (1) and a second docking mechanism (2), wherein the first docking mechanism (1) is connected to the second docking mechanism (2); The first docking mechanism (1) comprises a frame (101), a universal wheel assembly (102), a shaft connecting plate A (103), a shaft connecting plate B (104), a shaft connecting plate C (105), a connecting rod fixing plate (106), a screw motor A (107), a connecting rod (108), a limiting bracket (109), a screw shaft A (110), a shaft connecting plate D (111), a shaft connecting plate E (112), a ball seat A (113), a ball seat B (114), a ball seat C (115), a shaft fixing group A (116), a shaft fixing group B (117), a shaft fixing group C (118), and a triangular connecting plate (119), wherein the universal wheel assembly (102), the shaft connecting plate A (103), the shaft connecting plate B (104), the shaft connecting plate C (105), the connecting rod fixing plate (106) ) are fixedly connected to the frame (101), the screw motor A (107) and the connecting rod (108) are fixedly connected to the connecting rod fixing plate (106), the connecting rod (108) is fixedly connected to the limit bracket (109), the screw shaft A (110) is meshedly connected to the screw motor A (107), the screw shaft A (110) is rotatably connected to the shaft connecting plate D (111) and the triangular connecting plate (119), the shaft connecting plate D (111) is fixedly connected to the shaft connecting plate E (112), the ball seat A (113), the ball seat B (114), and the ball seat C (115) are fixedly connected to the shaft connecting plate E (112), and the shaft connecting plate D (111) is fixedly connected to the triangular connecting plate (119) through the shaft fixing group A (116), the shaft fixing group B (117), and the shaft fixing group C (118); The second docking mechanism (2) comprises a shaft connecting plate F (201), a fixing bracket A (202), a fixing bracket B (203), a bolt-type fixing member (204), a screw-type adjusting support (205), a shaft seat bracket (206), a ring-type shaft seat (207), a driving shaft seat A (208), a screw motor (209), a screw shaft B (210), a driving shaft seat B (211), a connecting rod A (212), a connecting rod limit block A (213), a fixing wheel A (214), a connecting rod B (215), a connecting rod limit block B (216), a fixing wheel B (217 ), connecting rod C (218), connecting rod limit block C (219), fixed wheel C (220), pipeline (221), wherein the fixed bracket A (202), the fixed bracket B (203), and the bolt-type fixing member (204) are all fixedly connected to the shaft connecting plate F (201), the screw-type adjustment support (205) is meshedly connected to the fixed bracket B (203), the shaft seat bracket (206) is fixedly connected to the fixed bracket A (202), the shaft seat bracket (206) is rotatably connected to the ring-type shaft seat (207), the shaft seat bracket (206) is connected to the drive shaft seat A (208), and the connecting rod A (212), connecting rod B (215), and connecting rod C (218) are rotatably connected, the annular shaft seat (207) is rotatably connected to the drive shaft seat B (211), the connecting rod limit block A (213), the connecting rod limit block B (216), and the connecting rod limit block C (219), the drive shaft seat A (208) is fixedly connected to the screw motor (209), the output end of the screw motor (209) is fixedly connected to the screw shaft B (210), the drive shaft seat A (208) is rotatably connected to the screw shaft B (210), and the screw shaft B (210) is meshedly connected to the drive shaft seat B (211), The connecting rod A (212) is connected to the connecting rod limit block A (213), the connecting rod A (212) is rotationally connected to the fixed wheel A (214), the connecting rod B (215) is connected to the connecting rod limit block B (216), the connecting rod B (215) is rotationally connected to the fixed wheel B (217), the connecting rod C (218) is connected to the connecting rod limit block C (219), the connecting rod C (218) is rotationally connected to the fixed wheel C (220), and the screw-type adjustment support (205), the fixed wheel A (214), the fixed wheel B (217), and the fixed wheel C (220) are all fixedly connected to the pipeline (221).
Citation Information
Patent Citations
Opening aligning structure for pipeline construction and maintenance
CN219673671U
Pipeline aligning device
CN220881226U