Electrostatic protection device for medium-frequency electric furnace

By designing an electrostatic protection device on an intermediate frequency electric furnace, neutralizing internal static electricity with an ion fan, and applying moisture to the body of the electric furnace through the application mechanism, the equipment failure and water mist floating caused by the accumulation of static electricity in the intermediate frequency electric furnace are solved, and the effective removal of internal and external static electricity of the electric furnace is achieved.

CN222938229UActive Publication Date: 2025-06-03NINGBO SHENGUANG ELECTRIC FURNACE
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Patent Information

Application Number
CN202421463928.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-04-16
Filing Date
2024-06-25
Publication Date
2025-06-03
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

When used, the existing intermediate frequency electric furnace may cause static electricity due to alternating current, and the accumulation of static electricity may lead to equipment failure and safety hazards. The existing static electricity removal methods may easily cause water mist to float around and may damage internal electronic components.

Method used

An electrostatic protection device for the intermediate frequency electric furnace is designed, which uses an ion fan to neutralize the internal static electricity, and drives the application mechanism to rotate through the motor to apply moisture to the main body of the electric furnace, and remove external static electricity through evaporation to prevent water mist from entering the interior.

Benefits of technology

It effectively removes static electricity inside and outside the medium-frequency electric furnace, avoids equipment failures and safety hazards caused by static electricity, and prevents water mist from entering the inside of the electric furnace to damage electronic components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electrostatic protection device for a medium-frequency electric furnace, which relates to the technical field of electrostatic protection and is applied to an electric furnace body, the lower part of the electric furnace body is provided with a supporting mechanism, an ion fan is arranged below the electric furnace body, and the upper surface of the ion fan is fixedly connected with a sealing plate. And the upper surface of the sealing plate is fixedly connected with the electric furnace body. The electric furnace is reasonable in design structure, static electricity in the electric furnace body can be neutralized through the ion fan, the effect of removing the static electricity in the electric furnace body is achieved, water is smeared to the electric furnace body through the smearing mechanism, the water is evaporated through self heating of the electric furnace body, and therefore surrounding air is humidified, and the electric furnace is more environmentally friendly. And water mist does not need to be sprayed, the static electricity inside and outside the electric furnace body is eliminated, and therefore the problem that when the static electricity is removed, due to the fact that water mist is prone to floating and enters the interior of the medium-frequency electric furnace from gaps, electronic elements inside the medium-frequency electric furnace are damaged is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic protection, in particular to a medium frequency electric furnace electrostatic protection device. Background Art

[0002] A medium frequency electric furnace is a heating device based on the principle of electromagnetic induction. It is generally composed of a furnace body, a crucible, and an induction coil arranged between the furnace body and the crucible. When in use, the metal material is placed inside the crucible, and the industrial frequency alternating current is converted into medium frequency alternating current through the induction coil to generate an alternating magnetic field, thereby heating the metal material in the magnetic field. It has the advantages of high efficiency, environmental protection, and easy maintenance, and is therefore widely used in metal processing, casting, heat treatment and other fields.

[0003] When the existing medium frequency electric furnace is in use, the use of high-power alternating current may cause static electricity. The accumulation of static electricity may cause equipment failure or even safety hazards. It is necessary to remove the static electricity. The existing method is to spray water mist toward the outer surface of the medium frequency electric furnace through a spray head, and drive the spray head to move around the outer surface of the medium frequency electric furnace through a lifting mechanism and a rotating mechanism to reduce the dryness of the air around the medium frequency electric furnace, thereby reducing static electricity. However, when spraying water mist directly on the medium frequency electric furnace, the water mist is easy to float around and easily enter the interior of the medium frequency electric furnace through the gap, causing damage to the internal electronic components. For this reason, we provide a medium frequency electric furnace static electricity protection device to solve the above problems. Utility Model Content

[0004] 1) Technical issues solved

[0005] The purpose of the utility model is to make up for the deficiencies of the prior art and provide a medium frequency electric furnace static protection device.

[0006] 2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a medium-frequency electric furnace electrostatic protection device is applied to the electric furnace body, a supporting mechanism is arranged at the lower part of the electric furnace body, an ion blower is arranged below the electric furnace body, a sealing plate is fixedly connected to the upper surface of the ion blower, the upper surface of the sealing plate is fixedly connected to the electric furnace body, an air guide plate is arranged inside the sealing plate, the upper surface of the air guide plate is fixedly connected to the electric furnace body, a fixing ring is fixedly connected to the outer surface of the electric furnace body, a coating mechanism is arranged on the outer surface of the fixing ring, a limiting rod is arranged inside the coating mechanism, the lower surface of the limiting rod is fixedly connected to the rotating plate, and the external transmission of the rotating plate is connected to the motor.

[0008] Furthermore, the supporting mechanism includes a base, the upper surface of the base is fixedly connected to the ion blower, and the upper surface of the base is also fixedly connected to the motor.

[0009] Further, a plurality of fixing rods are fixedly connected to the upper surface of the base, the upper ends of the fixing rods are fixedly connected to a support plate, and the inner side surface of the support plate is fixedly connected to the electric furnace body.

[0010] Further, the coating mechanism includes a water storage tank, the outer surface of the water storage tank is slidably connected to the fixing ring, one side of the water storage tank is fixedly connected to a sliding plate, and the inner wall of the sliding plate is slidably connected to the limiting rod.

[0011] Further, a fixing plate is fixedly connected to the side surface of the water storage tank away from the sliding plate, a roller is rotatably connected to the inner wall of the fixing plate, and the outer surface of the roller is in contact with the electric furnace body.

[0012] Further, a water-absorbing cotton is arranged on the outer surface of the roller, one side surface of the water-absorbing cotton is fixedly connected to a water-absorbing plate, and the outer surface of the water-absorbing plate sequentially penetrates through the fixing plate and the water storage tank and extends to the inside.

[0013] Further, a limiting plate is fixedly connected to the upper end of the electric furnace body, the inner wall of the limiting plate is slidably connected to the limiting rod, a reinforcing rod is fixedly connected to the outer surface of the limiting rod, and the bottom of the reinforcing rod is fixedly connected to the rotating plate.

[0014] (III) Beneficial effects:

[0015] Compared with the prior art, the medium-frequency electric furnace electrostatic protection device has the following beneficial effects:

[0016] First, by setting components such as an ion blower and a coating mechanism, the ion blower neutralizes the static electricity inside the electric furnace body, achieving the effect of removing static electricity inside the electric furnace body. At the same time, the motor drives the coating mechanism to rotate through the rotating plate and the limiting rod, applies moisture to the electric furnace body, and evaporates the moisture through the self-heating of the electric furnace body, thereby humidifying the surrounding air and removing the static electricity outside the electric furnace body. There is no need to spray water mist, and static electricity is eliminated both inside and outside the electric furnace body, thus solving the problem that when removing static electricity, due to the easy random floating of water mist, it is easy to enter the inside of the medium-frequency electric furnace through gaps and damage the internal electronic components.

[0017] Second, by setting components such as a reinforcing rod and a fixing ring, the fixing ring limits the water storage tank, enabling the water storage tank to perform a circular motion around the electric furnace body, thereby coating most of the positions of the electric furnace body with moisture. During the rotation of the limiting rod, the limiting plate limits the limiting rod to increase the stability of the end of the limiting rod and prevent the limiting rod from shifting. The fixing effect of the limiting rod is strengthened by two reinforcing rods, further increasing the stability of the limiting rod. Description of the drawings

[0018] Figure 1Schematic three-dimensional structure diagram of the present utility model;

[0019] Figure 2 Cross-sectional view of the electric furnace body in the present utility model;

[0020] Figure 3 Cross-sectional view of the limit plate in the present utility model;

[0021] Figure 4 Cross-sectional view of the water storage tank in the present utility model.

[0022] In the figure: 1, electric furnace body; 2, support mechanism; 201, base; 202, fixed rod; 203, support plate; 3, ion blower; 4, sealing plate; 5, air guide plate; 6, fixing ring; 7, coating mechanism; 701, water storage tank; 702, sliding plate; 703, fixing plate; 704, roller; 705, absorbent cotton; 706, absorbent plate; 8, limit rod; 9, rotating plate; 10, motor; 11, limit plate; 12, reinforcing rod. Specific implementation manner

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] As Figures 1-4 shown, the present utility model provides a technical solution: an intermediate frequency electric furnace electrostatic protection device, which is applied to the electric furnace body 1. A support mechanism 2 is arranged at the lower part of the electric furnace body 1. The support mechanism 2 includes a base 201. Support legs are arranged on the lower surface of the base 201. A plurality of fixed rods 202 are fixedly connected to the upper surface of the base 201. The upper ends of the fixed rods 202 are fixedly connected to a support plate 203. The inner side surface of the support plate 203 is fixedly connected to the electric furnace body 1. The support plate 203 is fixed by the fixed rods 202, so as to fix the electric furnace body 1 to the base 201.

[0025] Below the electric furnace body 1, an ion blower 3 is provided. The upper surface of the base 201 is fixedly connected to the ion blower 3. The upper surface of the ion blower 3 is fixedly connected to a sealing plate 4. The upper surface of the sealing plate 4 is fixedly connected to the electric furnace body 1. Inside the sealing plate 4, a wind guide plate 5 is provided. The upper surface of the wind guide plate 5 is fixedly connected to the electric furnace body 1. The lower part of the wind guide plate 5 is conical so as to make the air move around. An air inlet is provided at the lower part of the electric furnace body 1. The ion blower 3 blows out positive and negative charges. Through the sealing plate 4 and the wind guide plate 5, the air flows from bottom to top, thereby blowing the positive and negative charges into the electronic components inside the electric furnace body 1, thereby neutralizing the static electricity and achieving the effect of removing static electricity.

[0026] A fixing ring 6 is fixedly connected to the outer surface of the electric furnace body 1. The fixing ring 6 is arranged to spiral upward around the outer surface of the electric furnace body 1. A coating mechanism 7 is provided on the outer surface of the fixing ring 6. A limiting rod 8 is arranged inside the coating mechanism 7. The coating mechanism 7 includes a water storage tank 701. An inlet for adding water is provided at the upper part of the water storage tank 701. The outer surface of the water storage tank 701 is slidably connected to the fixing ring 6. The fixing ring 6 penetrates through the water storage tank 701 to limit the water storage tank 701. A sliding plate 702 is fixedly connected to one side of the water storage tank 701. The inner wall of the sliding plate 702 is slidably connected to the limiting rod 8. The limiting rod 8 penetrates through the sliding plate 702. A fixing plate 703 is fixedly connected to the side surface of the water storage tank 701 away from the sliding plate 702. A roller 704 is rotatably connected to the inner wall of the fixing plate 703. The outer surface of the roller 704 is in contact with the electric furnace body 1. The roller 704 is made of cotton material and can absorb moisture. An absorbent cotton 705 is provided on the outer surface of the roller 704. One side surface of the absorbent cotton 705 is fixedly connected to an absorbent plate 706. The outer surface of the absorbent plate 706 sequentially penetrates through the fixing plate 703 and the water storage tank 701 and extends to the inside. The absorbent plate 706 and the absorbent cotton 705 are made of fiber cotton, and a support frame is arranged inside to maintain the shape.

[0027] The lower surface of the limiting rod 8 is fixedly connected to a rotating plate 9. The outside of the rotating plate 9 is drivingly connected to a motor 10. A toothed ring is provided on the lower surface of the rotating plate 9. A gear is provided at the output end of the motor 10. The rotating plate 9 can be driven to rotate through the toothed ring and the gear. The upper surface of the base 201 is also fixedly connected to the motor 10. A limiting plate 11 is fixedly connected to the upper end of the electric furnace body 1. The inner wall of the limiting plate 11 is slidably connected to the limiting rod 8. During the rotation of the limiting rod 8, the limiting rod 8 is limited by the limiting plate 11 to increase the stability of the end of the limiting rod 8 and prevent the limiting rod 8 from shifting. A reinforcing rod 12 is fixedly connected to the outer surface of the limiting rod 8. The bottom of the reinforcing rod 12 is fixedly connected to the rotating plate 9. The fixing effect on the limiting rod 8 is strengthened by the two reinforcing rods 12, and the stability of the limiting rod 8 is further increased.

[0028] Working principle: During use, the ion blower 3 blows out positive and negative charges, and through the sealing plate 4 and the air guide plate 5, the air flows from bottom to top, thereby blowing the positive and negative charges into the electronic components inside the electric furnace body 1, so as to neutralize the static electricity, achieving the effect of removing static electricity. At the same time, the motor 10 drives the rotating plate 9 to rotate, the rotating plate 9 drives the limiting rod 8 to rotate, the limiting rod 8 drives the sliding plate 702 and the water storage tank 701 to rotate, and at the same time, the fixing ring 6 limits the water storage tank 701, so that the water storage tank 701 makes a circular motion around the electric furnace body 1, thereby driving the roller 704 to roll on the electric furnace body 1. The water is sucked onto the water absorption cotton 705 through the water absorption plate 706, the water absorption cotton 705 smears the water onto the roller 704, the roller 704 smears the water onto the electric furnace body 1, and the water is evaporated by the heat on the electric furnace body 1, thereby humidifying the surrounding air, so as to remove the static electricity outside the electric furnace body 1. The method of smearing through the roller 704 can prevent water from entering the inside of the electric furnace body 1. By removing static electricity inside and outside the electric furnace body 1 at the same time, the effect of enhancing static electricity removal is achieved.

[0029] During the rotation of the limiting rod 8, the limiting plate 11 limits the limiting rod 8 to increase the stability of the end of the limiting rod 8 and prevent the limiting rod 8 from shifting. The fixing effect of the limiting rod 8 is strengthened by two reinforcing rods 12, further increasing the stability of the limiting rod 8.

Claims

1. A medium frequency electric furnace electrostatic protection device, applied to an electric furnace body (1), characterized in that: A supporting mechanism (2) is provided at the lower part of the electric furnace body (1), an ion blower (3) is provided below the electric furnace body (1), a sealing plate (4) is fixedly connected to the upper surface of the ion blower (3), the upper surface of the sealing plate (4) is fixedly connected to the electric furnace body (1), an air guide plate (5) is provided inside the sealing plate (4), the upper surface of the air guide plate (5) is fixedly connected to the electric furnace body (1), a fixing ring (6) is fixedly connected to the outer surface of the electric furnace body (1), a coating mechanism (7) is provided on the outer surface of the fixing ring (6), a limiting rod (8) is provided inside the coating mechanism (7), the lower surface of the limiting rod (8) is fixedly connected to a rotating plate (9), and the external transmission of the rotating plate (9) is connected to a motor (10).

2. The medium frequency electric furnace electrostatic protection device according to claim 1 is characterized in that: The support mechanism (2) comprises a base (201), the upper surface of the base (201) is fixedly connected to the ion blower (3), and the upper surface of the base (201) is also fixedly connected to the motor (10).

3. The medium frequency electric furnace electrostatic protection device according to claim 2 is characterized in that: A plurality of fixing rods (202) are fixedly connected to the upper surface of the base (201), a support plate (203) is fixedly connected to the upper end of the fixing rod (202), and the inner side surface of the support plate (203) is fixedly connected to the electric furnace body (1).

4. The medium frequency electric furnace electrostatic protection device according to claim 1 is characterized in that: The smearing mechanism (7) comprises a water tank (701), the outer surface of the water tank (701) is slidably connected to a fixed ring (6), a sliding plate (702) is fixedly connected to one side of the water tank (701), and the inner wall of the sliding plate (702) is slidably connected to a limiting rod (8).

5. The medium frequency electric furnace electrostatic protection device according to claim 4 is characterized in that: A fixed plate (703) is fixedly connected to a side of the water storage tank (701) away from the sliding plate (702), and a roller (704) is rotatably connected to the inner wall of the fixed plate (703), and the outer surface of the roller (704) is in contact with the electric furnace body (1).

6. The medium frequency electric furnace electrostatic protection device according to claim 5 is characterized in that: The outer surface of the roller (704) is provided with absorbent cotton (705), and one side of the absorbent cotton (705) is fixedly connected to an absorbent plate (706), and the outer surface of the absorbent plate (706) sequentially penetrates the fixed plate (703) and the water storage tank (701) and extends to the inside.

7. The medium frequency electric furnace electrostatic protection device according to claim 6 is characterized in that: The upper end of the electric furnace body (1) is fixedly connected to a limit plate (11), the inner wall of the limit plate (11) is slidably connected to a limit rod (8), the outer surface of the limit rod (8) is fixedly connected to a reinforcing rod (12), and the bottom of the reinforcing rod (12) is fixedly connected to a rotating plate (9).