Inspection and detection acquisition device
By designing an inspection and testing and collection device including a wiring rack, a lift rack and a silent fan, the problem of time-consuming and labor-intensive manual storage of large-scale batteries is solved, and the battery is quickly, safe and efficient storage is achieved, and good heat dissipation and ventilation effect is provided.
Patent Information
- Application Number
- CN202421338040.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When conducting centralized testing of large batches of new energy batteries, manually placing batteries one by one is time-consuming and labor-intensive, which can easily lead to battery drops.
An inspection, detection and collection device is designed, including a wiring rack, a lifting rack, a feeding table and a silent fan. The battery is automatically lifted and placed through a servo motor drives the lead screw and threaded slide, improving efficiency and reducing the burden on the operator.
It realizes the fast, safe and efficient battery plating, improves operating efficiency, reduces the burden of manual handling, and provides good heat dissipation and ventilation through silent fans.
Smart Images

Figure CN222939148U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy detection, in particular to an inspection and detection acquisition device. Background Technique
[0002] As a key component for energy storage and conversion, the performance of new energy batteries directly affects the driving range of electric vehicles, the energy density of energy storage systems, and the safety of the entire system. Therefore, comprehensive detection of new energy batteries is a necessary means to ensure their quality and improve reliability, including appearance detection, voltage detection, capacity detection, internal resistance detection, temperature detection, safety performance detection, and life test;
[0003] Among them, the battery system data acquisition and control device is one of the core components of the new energy vehicle battery management system. Its basic principle is to collect parameters such as temperature, voltage, current, and SOC of the power battery pack through data acquisition sensors, analyze, process, and store these parameters, and implement charge and discharge control, maintenance management, and fault diagnosis of the battery when necessary to ensure the safe operation and extend the life of the battery pack.
[0004] Conventionally, when batch data detection and acquisition of batteries are carried out for real-time monitoring, a combined frame cabinet is used for unified storage. Although its structure is simple and the cost can be effectively controlled, when centralized detection of a large number of batteries is carried out, manual stacking one by one is required. Limited by the relatively large mass of the batteries themselves, the entire operation process is relatively time-consuming and laborious, and the problem of battery dropping is likely to occur.
[0005] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an inspection and detection acquisition device is proposed. Content of the Utility Model
[0006] The purpose of the utility model is to provide an inspection and detection acquisition device to solve the problems raised in the above background technique.
[0007] To achieve the above object, the present utility model provides the following technical solution: An inspection and testing acquisition device, comprising a wiring rack and a lifting rack. A stabilizing base is connected to the bottom of the wiring rack, and a comprehensive inspection and acquisition instrument is installed on the surface of the wiring rack. A material placement table is horizontally arranged below the comprehensive inspection and acquisition instrument. The lifting rack is installed in front of one side of the material placement table, and a lifting platform is horizontally connected to one side of the lifting rack. An auxiliary rack is connected to the side of the lifting platform away from the lifting rack. Silent fans are arranged in rows on the left and right sides of the wiring rack. The lifting rack includes a first track rack, a servo motor, a lead screw, a first fixing rack, and a first support. The servo motor is installed on the top of the first track rack, and the power output end at the bottom of the servo motor is vertically connected to the lead screw through a coupling. A first fixing rack is horizontally connected to one side of the top of the first track rack, and a first support is vertically installed at the bottom of the first fixing rack.
[0008] Further, the comprehensive inspection and acquisition instrument is connected to the wiring rack by an insertion structure, and the comprehensive inspection and acquisition instruments are arranged in an equidistant array on the surface of the wiring rack.
[0009] Further, five groups of material placement tables are arranged at equal intervals from top to bottom, and the material placement table is welded to the wiring rack. A row of comprehensive inspection and acquisition instruments is arranged above the material placement table.
[0010] Further, the lifting platform includes a main platform plate, a first slider, a second slider, and a threaded slider. First sliders are arranged at both ends of the side of the main platform plate close to the material placement table, second sliders are arranged on the left and right sides of the main platform plate, and a threaded slider is installed through the end of the main platform plate close to the lifting rack.
[0011] Further, the auxiliary rack includes a second fixing rack, a second track rack, and a second support. The second track rack is vertically installed at the bottom of the front end of the second fixing rack, and the second support is vertically installed at the bottom of the section of the second fixing rack close to the wiring rack.
[0012] Further, the structures of the first track rack and the second track rack are the same, and both the first track rack and the second track rack are slidably connected to the second slider.
[0013] Further, the structures of the first support and the second support are the same, and both the first support and the second support are slidably connected to the first slider. The first support and the second support are respectively arranged on the left and right sides of the material placement table and are both fixedly connected to the material placement table.
[0014] Further, the lead screw is threadedly connected to the threaded slider. Both the first fixing rack and the second fixing rack are welded to the wiring rack, and the silent fan is connected to the wiring rack by an insertion structure.
[0015] The utility model provides an inspection and testing acquisition device, which has the following beneficial effects:
[0016] 1. In the utility model, driven by the servo motor installed on the top of the first track frame, the lead screw connected to its bottom power output end will rotate axially in the vertical direction. At this time, the main table board connected to the lead screw through the threaded slider will translate along the surface of the lead screw. By changing the rotation direction of the lead screw, the lifting function is realized. During the lifting process of the main table board, the first slider and the second slider will slide on the surfaces of the first track frame, the second track frame, the first support and the second support respectively. By using the above structure, on the one hand, it can assist the operator to effectively lift the batteries that need to be inspected and tested and data collected in batches, so that the operator can stack the batteries on each layer of the material placing table more conveniently, quickly and relatively safely, thus effectively improving the efficiency of the operator while reducing the burden of the operator carrying the batteries. On the other hand, the use of the lifting frame and the auxiliary frame can drive the lifting table. Among them, the first support and the second support can effectively provide structural support on the left and right sides of the material placing table to ensure the bearing capacity and stability of the structure.
[0017] 2. In the utility model, by connecting the comprehensive inspection and acquisition instrument and the silent fan to the wiring rack in an inserted structure, the whole structure has good flexibility in structural disassembly, so as to facilitate the real-time disassembly and assembly of the comprehensive inspection and acquisition instrument and the silent fan according to needs. The use of the silent fan can assist in providing rapid heat dissipation and ventilation for the batteries after inspection, testing and data collection, preventing problems caused by heat accumulation during the operation process. At the same time, the array-set comprehensive inspection and acquisition instruments can utilize the air flow generated by the operation of the silent fan to provide good structural heat dissipation for themselves when testing and collecting data for multiple batteries at the same time. In addition, by welding the first fixing frame and the first support to the wiring rack respectively, and with the structural setting of the stable seat, the whole material placing table connected to it can maintain sufficient structural support and stability, ensure the effective load-bearing capacity of several batteries placed on it, and at the same time ensure the effective and stable grounding of the whole device to prevent the occurrence of tipping. Description of the Drawings
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the body of an inspection and testing acquisition device of the utility model;
[0019] Figure 2 It is a three-dimensional structural schematic diagram of the lifting frame and the auxiliary frame of an inspection and testing acquisition device of the utility model;
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the lifting table of an inspection and testing acquisition device of the utility model;
[0021] Figure 4 This is a schematic three-dimensional structure diagram of a wiring rack for a detection and collection device of the present utility model.
[0022] In the figure: 1. Wiring rack; 2. Stabilizing seat; 3. Comprehensive inspection and collection instrument; 4. Material placing table; 5. Lifting frame; 501. First track frame; 502. Servo motor; 503. Lead screw; 504. First fixing frame; 505. First support; 6. Lifting platform; 601. Main platform board; 602. First slider; 603. Second slider; 604. Threaded slider; 7. Auxiliary frame; 701. Second fixing frame; 702. Second track frame; 703. Second support; 8. Silent fan. Specific embodiments
[0023] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0024] As Figures 1 to 4 shown, a detection and collection device includes a wiring rack 1 and a lifting frame 5. A stabilizing seat 2 is connected to the bottom of the wiring rack 1, and a comprehensive inspection and collection instrument 3 is installed on the surface of the wiring rack 1. Moreover, a material placing table 4 is horizontally arranged below the comprehensive inspection and collection instrument 3. The lifting frame 5 is installed on the front side of one side of the material placing table 4, and a lifting platform 6 is horizontally connected to one side of the lifting frame 5. Moreover, an auxiliary frame 7 is connected to the side of the lifting platform 6 away from the lifting frame 5. Silent fans 8 are arranged in rows on the left and right sides of the wiring rack 1. The lifting frame 5 includes a first track frame 501, a servo motor 502, a lead screw 503, a first fixing frame 504, and a first support 505. A servo motor 502 is installed on the top of the first track frame 501, and a lead screw 503 is vertically connected to the bottom power output end of the servo motor 502 through a coupling. Moreover, a first fixing frame 504 is horizontally connected to one side of the top of the first track frame 501, and a first support 505 is vertically installed at the bottom of the first fixing frame 504. The comprehensive inspection and collection instrument 3 is connected to the wiring rack 1 by an insertion structure, and the comprehensive inspection and collection instrument 3 is arranged in an equidistant array on the surface of the wiring rack 1. Five groups of material placing tables 4 are arranged at equal intervals from top to bottom, and the material placing table 4 is welded to the wiring rack 1. Moreover, a row of comprehensive inspection and collection instruments 3 is arranged above the material placing table 4. Driven by the servo motor 502 installed on the top of the first track frame 501, the lead screw 503 connected to its bottom power output end will rotate axially in the vertical direction. At this time, the main platform board 601 connected to the lead screw 503 through the threaded slider 604 will translate along the surface of the lead screw 503. By changing the rotation direction of the lead screw 503, the lifting function is realized.
[0025] As Figures 1 to 4As shown in the figure, the lifting table 6 includes a main table board 601, a first slider 602, a second slider 603, and a threaded slider 604. At both ends of the side of the main table board 601 close to the material placing table 4, first sliders 602 are provided. And second sliders 603 are provided on both the left and right sides of the main table board 601. Moreover, a threaded slider 604 is installed through one end of the main table board 601 close to the lifting frame 5. The auxiliary frame 7 includes a second fixing frame 701, a second track frame 702, and a second support 703. At the bottom of the front end of the second fixing frame 701, a second track frame 702 is vertically installed. And at the bottom of a section of the second fixing frame 701 close to the wiring frame 1, a second support 703 is vertically installed. The structure between the first track frame 501 and the second track frame 702 is the same. And both the first track frame 501 and the second track frame 702 are slidably connected to the second slider 603. The structure between the first support 505 and the second support 703 is the same. And both the first support 505 and the second support 703 are slidably connected to the first slider 602. Moreover, the first support 505 and the second support 703 are respectively arranged on the left and right sides of the material placing table 4 and are fixedly connected to the material placing table 4. The lead screw 503 is threadedly connected to the threaded slider 604. Both the first fixing frame 504 and the second fixing frame 701 are connected to the wiring frame 1 by welding. And the silent fan 8 is connected to the wiring frame 1 by an insertion structure. By connecting and installing the comprehensive inspection and acquisition instrument 3 and the silent fan 8 to the wiring frame 1 in an insertion structure, the whole structure has good flexibility in structural disassembly. The use of the silent fan 8 can assist in providing rapid heat dissipation and ventilation for the battery after inspection, testing, and data acquisition. When testing and collecting data for multiple batteries simultaneously, the air flow generated by the operation of the silent fan 8 can provide good structural heat dissipation for the comprehensive inspection and acquisition instrument 3 itself.
[0026] In summary, as Figures 1 to 4 shown in the figure, when using this inspection and testing acquisition device, first, the operator batches the batteries that need to be inspected, tested, and data collected at the same time and places them on the surface of the main table board 601. Subsequently, the servo motor 502 located at the top of the first track frame 501 is started. Then, under the operation of the servo motor 502, the lead screw 503 connected to its power output end at the bottom is driven to rotate. As the lead screw 503 rotates axially in the vertical direction, at this time, the entire lifting table 6 together with several batteries placed on its surface will start to translate along the surface of the lead screw 503 by using the structure of the threaded slider 604. During this process, the first sliders 602 at both ends of the side of the main table board 601 will respectively slide along the surfaces of the first support 505 and the second support 703, while the second sliders 603 will respectively slide along the surfaces of the first track frame 501 and the second track frame 702 to ensure the smoothness and supportiveness during the entire lifting process;
[0027] Driven by the lifting frame 5 and assisted by the lifting platform 6, the lifting platform 6 carrying a number of batteries will gradually rise and fall to one side of the material placing table 4 at the required floor height. Then, the operator can quickly move the batteries placed on the surface of the lifting platform 6 to the material placing table 4, and then connect the batteries to the comprehensive inspection and acquisition instrument 3 inserted on the surface of the wiring rack 1. After that, use the above operations to quickly stack a large number of batteries into the material placing table 4 on each floor and connect them to the comprehensive inspection and acquisition instrument 3 between each floor in turn. If necessary, multiple silent fans 8 can be inserted on the left and right sides of the wiring rack 1 to provide heat dissipation and ventilation for the comprehensive inspection and acquisition instrument 3 and the batteries in the middle.
[0028] The embodiments of the present invention are given for purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical applications, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. A testing and collecting device, comprising a wiring rack (1) and a lifting rack (5), characterized in that: The bottom of the wiring rack (1) is connected to a stabilizing seat (2), and a comprehensive inspection and collection instrument (3) is installed on the surface of the wiring rack (1), and a material placement table (4) is horizontally arranged below the comprehensive inspection and collection instrument (3). The lifting frame (5) is installed in front of one side of the material placement table (4), and a lifting platform (6) is horizontally connected to one side of the lifting frame (5), and an auxiliary frame (7) is connected to the side of the lifting platform (6) away from the lifting frame (5). Silent fans (8) are arranged on the left and right sides of the wiring rack (1), and the lifting frame (5) is provided with a plurality of auxiliary frames (7). ) comprises a first track frame (501), a servo motor (502), a lead screw (503), a first fixed frame (504) and a first bracket (505), wherein the servo motor (502) is installed on the top of the first track frame (501), and the bottom power output end of the servo motor (502) is vertically connected to the lead screw (503) through a coupling, and the top side of the first track frame (501) is horizontally connected to the first fixed frame (504), and the bottom of the first fixed frame (504) is vertically installed with the first bracket (505).
2. The inspection and detection collection device according to claim 1, characterized in that: The comprehensive inspection and acquisition instrument (3) is connected to the wiring rack (1) by means of an insertion structure, and the comprehensive inspection and acquisition instrument (3) is arranged in an equidistant array on the surface of the wiring rack (1).
3. The inspection and detection collection device according to claim 1, characterized in that: The material placement tables (4) are arranged in five groups at equal intervals from top to bottom, and the material placement tables (4) are welded to the wiring rack (1), and a row of comprehensive inspection and collection instruments (3) is arranged above the material placement tables (4).
4. The inspection and detection collection device according to claim 1, characterized in that: The lifting platform (6) comprises a main platform (601), a first slider (602), a second slider (603) and a threaded slider (604); the first sliders (602) are arranged at both ends of a side of the main platform (601) close to the material placement platform (4), and the second sliders (603) are arranged on both sides of the left and right sides of the main platform (601); and a threaded slider (604) is installed through one end of the main platform (601) close to the lifting frame (5).
5. The inspection and detection collection device according to claim 4, characterized in that: The auxiliary frame (7) comprises a second fixing frame (701), a second track frame (702) and a second bracket (703); the second track frame (702) is vertically mounted at the bottom of the front end of the second fixing frame (701), and the second bracket (703) is vertically mounted at the bottom of a section of the second fixing frame (701) close to the wiring rack (1).
6. The inspection and detection collection device according to claim 5, characterized in that: The first track frame (501) and the second track frame (702) have the same structure, and both the first track frame (501) and the second track frame (702) are slidably connected to the second sliding block (603).
7. The inspection and detection collection device according to claim 5, characterized in that: The first bracket (505) and the second bracket (703) have the same structure, and the first bracket (505) and the second bracket (703) are both slidably connected to the first slider (602), and the first bracket (505) and the second bracket (703) are respectively arranged on the left and right sides of the material placement platform (4) and are both fixedly connected to the material placement platform (4).
8. The inspection and detection collection device according to claim 5, characterized in that: The lead screw (503) and the threaded slider (604) are threadedly connected, the first fixing frame (504) and the second fixing frame (701) are both connected to the wiring rack (1) by welding, and the silent fan (8) and the wiring rack (1) are connected by an insertion structure.