Ignition coil capable of intelligently feeding back working state

By introducing electronic modules and signal feedback mechanisms into the ignition coil, real-time monitoring and alarm of the status of the ignition coil is achieved, and the problems of insufficient monitoring of the status of the ignition coil and leakage in the prior art are solved, and the reliability and safety of the engine are improved.

CN222940242UActive Publication Date: 2025-06-03温州汇众汽车电器有限公司
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Patent Information

Application Number
CN202421937256.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-03
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing ignition coil does not have a feedback signal in the working state, which causes the automotive ECU to be unable to monitor its status. Once the ignition coil fails, the automotive ECU will continue to output signals, causing other ignition coils to be overloaded, the power is weakened and it cannot be reminded, which affects the service life of the engine and has a risk of leakage, affecting the safety of the driver.

Method used

Design an intelligent feedback working state ignition coil, by setting up an electronic module in the socket, including a circuit board and a processing chip, and connecting it to the car ECU using a signal input pin and a signal feedback pin, monitoring the status of the ignition coil in real time, and sending an alarm signal when it fails. At the same time, by filling the socket with insulating materials of epoxy resin, sheath and shell, the leakage resistance is improved.

Benefits of technology

Real-time monitoring of the ignition coil status by the automotive ECU, ensuring the reliability of the engine operation, extending the engine service life, and effectively preventing leakage, improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent operating state feedback ignition coil, which comprises a socket and a shell, an iron core, a primary framework, a secondary framework, a high-voltage terminal and a sheath are mounted on the shell, enameled wires are respectively wound on the primary framework and the secondary framework, an electronic module is further arranged in the socket, and the electronic module is connected with the high-voltage terminal. The enameled wire on the primary framework and the enameled wire on the secondary framework are respectively connected to the electronic module, the electronic module comprises a circuit board, a processing chip is arranged on the circuit board, a plug is arranged on the socket, and a positive electrode pin, a negative electrode pin, a signal input pin and a signal feedback pin are arranged on the plug. The positive electrode pin, the negative electrode pin, the signal input pin and the signal feedback pin are respectively connected with the circuit board, epoxy resin is filled in the socket to seal an opening of the socket, and the shell and the sheath are made of plastic materials. Therefore, the technical effect of preventing electric leakage is achieved, safety is greatly improved, and the service life of an engine is greatly prolonged.
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Description

Technical Field

[0001] The utility model relates to an ignition coil on an engine, in particular to an intelligent feedback working state ignition coil. Background Art

[0002] Generally, an ignition coil does not have a feedback signal of the working state, resulting in the vehicle ECU not monitoring whether the ignition coil is in a normal working state. Once one of the ignition coils fails, the vehicle ECU will continuously output signals to the ignition coil without knowing the condition of the ignition coil, causing other ignition coils to continue working. This leads to a decrease in engine power, and the driver does not receive an alarm reminder of the ignition coil, greatly affecting the service life of the engine. At the same time, when the existing ignition coil generates high voltage, there are phenomena such as electric leakage in its structure, greatly affecting the personal safety of the driver. Summary of the Utility Model

[0003] To solve the above problems, the purpose of the utility model is to provide an intelligent feedback working state ignition coil that prevents electric leakage, thereby greatly improving safety and the service life of the engine.

[0004] To achieve the above purpose, the utility model provides the following technical solution: An intelligent feedback working state ignition coil includes a socket and a housing. The socket is installed at the upper end of the housing. An iron core, a primary skeleton, a secondary skeleton, a high-voltage terminal, and a sheath are installed on the housing. Enameled wires are respectively wound around the primary skeleton and the secondary skeleton. An electronic module is also provided in the socket. The enameled wires on the primary skeleton and the secondary skeleton are respectively connected to the electronic module. Its characteristics are as follows: The electronic module includes a circuit board, and a processing chip is configured on the circuit board. A plug is provided on the socket. The plug is provided with a positive electrode pin, a negative electrode pin, a signal input pin, and a signal feedback pin. The positive electrode pin, the negative electrode pin, the signal input pin, and the signal feedback pin are respectively connected to the circuit board. The signal input pin and the signal feedback pin are electrically connected to the vehicle ECU. The positive electrode pin and the negative electrode pin are connected to the positive and negative electrodes of the vehicle battery. Epoxy resin is filled in the socket to seal the opening of the socket.

[0005] The described iron core is placed in the inner hole of the primary skeleton, the primary skeleton is placed in the inner hole of the secondary skeleton, the secondary skeleton is inserted into the inner hole of the housing, the lower end of the housing is snap-connected to the sheath, and it further includes a high-voltage terminal. A high-voltage coil is connected between the primary skeleton and the high-voltage terminal. The high-voltage coil includes a high-voltage insertion piece and a plug column arranged at the upper end of the high-voltage terminal. The high-voltage insertion piece is provided with a mounting hole for the plug column to pass through. The inner wall of the mounting hole is convexly provided with annularly and evenly distributed arc-shaped convex edges, and the arc-shaped convex edges abut against the outer wall of the plug column for clamping the plug column. One side of the high-voltage insertion piece extends out a winding plate, and the side edge of the winding plate is provided with sequentially arranged limiting grooves. The end of the enameled wire on the primary skeleton is wound on the winding plate.

[0006] The sheath and the housing are made of plastic material.

[0007] The beneficial effects of the present utility model are as follows: The signal feedback pin feeds back the state of the ignition coil to the vehicle ECU in the form of a signal through the processing chip on the circuit board. Once the ignition coil is powered off, the vehicle ECU cannot read the working state of the ignition coil, and the vehicle can make an alarm signal. In this way, the vehicle ECU can monitor the working state of the ignition coil in real time through the signal feedback pin, ensuring the reliability of the engine operation and extending the service life of the engine. The epoxy resin filled in the socket, and the insulation properties of the sheath and the housing can effectively improve the anti-electric leakage performance, thus achieving the technical effect of preventing electric leakage, greatly improving safety and the service life of the engine.

[0008] The following further describes the present utility model in conjunction with the drawings and specific embodiments. Description of the Drawings

[0009] Figure 1 is a perspective view of the specific embodiment of the present utility model;

[0010] Figure 2 is a partial view of the specific embodiment of the present utility model;

[0011] Figure 3 is a cross-sectional view of the specific embodiment of the present utility model;

[0012] Figure 4 is a perspective view of the internal part of the specific embodiment of the present utility model;

[0013] Figure 5 is an installation diagram of the high-voltage coil in the specific embodiment of the present utility model. Specific Embodiments

[0014] The following specifically describes the present utility model through examples, which are only used for further illustration of the present utility model and should not be construed as limiting the protection scope of the present utility model.

[0015] As shown Figure 1 — Figure 5 in the figure, this embodiment discloses an intelligent feedback working state ignition coil, which includes a socket 1 and a housing 2. The socket 1 is installed at the upper end of the housing 2. An iron core 3, a primary skeleton 4, a secondary skeleton 5, a high-voltage terminal 6 and a sheath 7 are installed on the housing 2. Enameled wires are respectively wound on the primary skeleton 4 and the secondary skeleton 5. An electronic module 8 is also provided in the socket 1. The enameled wires on the primary skeleton 4 and the secondary skeleton 5 are respectively connected to the electronic module 8 to achieve power-on. The electronic module 8 includes a circuit board 81, and a processing chip is configured on the circuit board 81 for signal control and processing. A plug 11 is provided on the socket 1. A positive pin 12, a negative pin 13, a signal input pin 14 and a signal feedback pin 15 are provided on the plug 11. The positive pin 12, the negative pin 13, the signal input pin 14 and the signal feedback pin 15 are respectively connected to the circuit board 81. The signal input pin 14 and the signal feedback pin 15 are electrically connected to the vehicle ECU. The positive pin 12 and the negative pin 13 are connected to the positive and negative poles of the battery. Epoxy resin is filled in the socket 1 to seal the opening of the socket 1. The sheath 7 and the housing 2 are made of plastic material.

[0016] The iron core 3 is placed in the inner hole of the primary skeleton 4. The primary skeleton 4 is placed in the inner hole of the secondary skeleton 5. The secondary skeleton 5 is inserted into the inner hole of the housing 2. The lower end of the housing 2 is snap-connected to the sheath 7. A high-voltage terminal 6 is also included. A high-voltage pack 9 is connected between the primary skeleton 4 and the high-voltage terminal 6. The high-voltage pack 9 includes a high-voltage insert 91 and a plug column 92 provided at the upper end of the high-voltage terminal 6. An installation hole for the plug column 92 to pass through is provided on the high-voltage insert 91. An annularly and evenly distributed arc-shaped convex edge is convexly provided on the inner wall of the installation hole. The arc-shaped convex edge abuts against the outer wall of the plug column 92 for clamping and plugging the 82. A winding plate 93 extends from one side of the high-voltage insert 91. Limit grooves are arranged in sequence on the side edge of the winding plate 93. The end of the enameled wire on the primary skeleton 4 is wound on the winding plate 93. The enameled wire is wound in the limit grooves on the winding plate 93 to achieve reliable connection and positioning, ensuring stable output of high voltage.

[0017] Adopting the above technical solution, the signal feedback pin 15 feeds back the state of the ignition coil to the vehicle ECU in the form of a signal through the processing chip on the circuit board 81. Once the ignition coil is powered off, the vehicle ECU cannot read the working state of the ignition coil, and the vehicle can make an alarm signal. In this way, the vehicle ECU can monitor the working state of the ignition coil in real time through the signal feedback pin 15, ensuring the reliability of the engine operation and improving the service life of the engine. The insulation of the epoxy resin filled in the socket 1, the sheath 7 and the housing 2 can effectively improve the anti-electric leakage performance, thus achieving the technical effect of preventing electric leakage, greatly improving safety and the service life of the engine.

[0018] The foregoing has shown and described the basic principles, main features and advantages of the present invention. For a person skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be construed as limiting the claims concerned.

[0019] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An ignition coil in intelligent feedback working state, comprising a socket and a shell, wherein the socket is mounted on the upper end of the shell, an iron core, a primary frame, a secondary frame, a high-voltage terminal and a sheath are mounted on the shell, enameled wires are wound around the primary frame and the secondary frame respectively, an electronic module is also arranged in the socket, the enameled wires on the primary frame and the enameled wires on the secondary frame are respectively connected to the electronic module, and the characteristics are: The electronic module includes a circuit board, on which a processing chip is arranged, a plug is arranged on the socket, on which a positive pin, a negative pin, a signal input pin and a signal feedback pin are arranged, the positive pin, the negative pin, the signal input pin and the signal feedback pin are respectively connected to the circuit board, the signal input pin and the signal feedback pin are electrically connected to the automobile ECU, the positive pin and the negative pin are connected to the positive and negative poles of the automobile battery, the socket is also filled with epoxy resin to seal the socket opening, and the sheath and the shell are made of plastic.

2. The intelligent feedback working state ignition coil according to claim 1, characterized in that: The iron core is placed in the inner hole of the primary skeleton, the primary skeleton is placed in the inner hole of the secondary skeleton, the secondary skeleton is inserted in the inner hole of the shell, the lower end of the shell is snap-connected to the sheath, and also includes a high-voltage terminal, the primary skeleton and the high-voltage terminal are connected through a high-voltage package, the high-voltage package includes a high-voltage plug and a plug-in column arranged at the upper end of the high-voltage terminal, the high-voltage plug is provided with a mounting hole for the plug-in column to pass through, the inner wall of the mounting hole is convexly provided with a circularly evenly distributed arc convex edge, the arc convex edge abuts against the outer wall of the plug-in column, a winding plate extends from one side of the high-voltage plug, and the side edge of the winding plate is provided with limiting grooves arranged in sequence, and the end of the enameled wire on the primary skeleton is wound on the winding plate.