Double-shaft type steering photovoltaic panel cleaning robot

By designing a rapidly disassembled brush roller structure in a dual-axis steering photovoltaic panel cleaning robot, the problem of cumbersome brush replacement in the prior art is solved, maintenance efficiency is improved and the cleaning effect of the photovoltaic panel surface is achieved.

CN222940776UActive Publication Date: 2025-06-03ZHONGKE QIYU ROBOT (DONGYING) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421892460.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-03
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The brushes of existing dual-axis steering photovoltaic panel cleaning robots need to be replaced after long-term use, but the installation and disassembly process is cumbersome, resulting in low maintenance efficiency.

Method used

A two-axis steering photovoltaic panel cleaning robot including a fixed plate, a fixed box, a drive motor, a rotating shaft, a bevel gear, a rotating rod and a brush roller shaft is designed. The rapid disassembly of the brush roller shaft is achieved through the setting of a pin rod, a support block, a support spring and a limit baffle.

Benefits of technology

The cleaning effect of the photovoltaic panel surface is achieved, and the maintenance and replacement efficiency of personnel is greatly improved through the simplified disassembly process, making the operation convenient and fast.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222940776U_ABST
    Figure CN222940776U_ABST
Patent Text Reader

Abstract

The double-shaft type steering photovoltaic panel cleaning robot comprises a fixing plate, pin holes are formed in the two ends of the bottom of the fixing plate, a fixing box is fixedly connected to the middle end of the fixing plate, a driving motor is fixedly installed at the middle end of the top of the outer surface of the fixing box, and a rotating shaft is fixedly installed at the output end of the driving motor; a first bevel gear is fixedly installed at the bottom of the rotating shaft, and the lower end of the fixed box is movably connected with a rotating rod through a bearing. Through the arrangement of the driving motor, the fixing box, the rotating shaft, a first bevel gear, a second bevel gear, a rotating rod and a brush roller shaft, the effect of cleaning the surface of a photovoltaic panel is achieved, through the arrangement of a pin rod, a supporting block, a supporting spring, a pin hole, a limiting baffle and a limiting baffle disc, the effect of rapidly disassembling the brush roller shaft is achieved, and the practicability is high. The whole operation is convenient and fast, and great convenience is brought to maintenance and replacement work of personnel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panel cleaning, in particular to a double-axis steering photovoltaic panel cleaning robot. Background Technique

[0002] With the full promotion and application of large-scale photovoltaic power generation across the country, the number of photovoltaic panel cleaning robots is also increasing day by day. It improves the photovoltaic power generation efficiency by cleaning the dust and adherent dirt on the surface of the photovoltaic panel.

[0003] For example, the Chinese utility model provides "a double-axis steering photovoltaic panel cleaning robot", publication number: CN217216483U. This application includes a machine head, a machine tail, a body connecting the two, and a control box arranged on the body. Among them: both the machine head and the machine tail include a horizontal steering joint, a traveling motor distributed on the horizontal steering joint, and a commutator axially connected to the traveling motor; the horizontal steering joint of the machine head is connected to an axial steering joint, and a traveling wheel and a hanging wheel are connected to the commutator; a brush shaft is arranged inside the body, and the machine tail further includes a brush motor, and the brush motor is connected to the brush shaft through a universal joint; a photovoltaic panel connecting frame is arranged outside the body and connected to the photovoltaic panel; the control box is electrically connected to the traveling motor. The utility model has strong practicability and functionality and can be widely applied to the technical field of photovoltaic panel cleaning devices.

[0004] In the above technology, the double-axis steering photovoltaic panel cleaning robot uses a brush to clean the surface of the photovoltaic panel during the traveling process. However, the brush will be worn during long-term use and needs to be replaced. Moreover, due to the relatively cumbersome installation method of the brush, it takes a long time for the later personnel to perform the replacement operation, reducing the efficiency of the personnel's disassembly and maintenance operations and unable to meet the personnel's usage requirements. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a double-axis steering photovoltaic panel cleaning robot, which has the advantages of facilitating the personnel to disassemble and replace the cleaning components, being convenient and fast to operate, and bringing great convenience to the personnel's replacement and maintenance work.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A dual-axis steering photovoltaic panel cleaning robot, including a fixing plate, both ends of the bottom of the fixing plate are provided with pin holes, the middle end of the fixing plate is fixedly connected with a fixing box, the middle end of the top surface of the fixing box is fixedly installed with a driving motor, the output end of the driving motor is fixedly installed with a rotating shaft, the bottom of the rotating shaft is fixedly installed with a first bevel gear, the lower end of the fixing box is movably connected with a rotating rod through a bearing, the middle end of the rotating rod is fixedly installed with a second bevel gear, the second bevel gear meshes with the first bevel gear, both ends of the rotating rod are movably connected with brush roller shafts, a limiting stop disk is movably connected to one side of the two brush roller shafts away from each other, a limiting baffle is movably connected to the surface of the limiting stop disk through a bearing, a support block is fixedly connected to the upper ends of the two limiting baffles away from each other, a pin rod is movably connected between the surface of the support block and the surface of the pin hole, and a support spring is fixedly connected between the upper end of the pin rod and the top of the support block.

[0007] As a preferred solution, guide slide rods are fixedly connected to the four circumferences of the bottom of the fixing plate, and the upper ends of the limiting baffles are movably connected to the surfaces of the guide slide rods.

[0008] As a preferred solution, a support plate is fixedly connected to the upper left end of the inner cavity of the fixing box, and the right end of the support plate is movably connected to the lower end of the rotating shaft through a bearing.

[0009] As a preferred solution, fixing disks are fixedly connected to both ends of the rotating shaft, the surface of the brush roller shaft is movably connected to the surface of the fixing disk, positioning blocks are fixedly connected to both ends of the two fixing disks away from each other, positioning holes are provided at both ends of the two brush roller shafts close to each other, and the surface of the positioning block is movably connected to the surface of the positioning hole.

[0010] As a preferred solution, steering motors are fixedly installed at both ends of the top of the fixing plate, a support box is fixedly installed at the output end of the steering motor, and traveling wheels are movably connected to the lower ends of the two support boxes close to each other through bearings.

[0011] As a preferred solution, a support cross plate is fixedly connected to the bottom of the support box, and a retaining wheel is movably connected to the bottom of the support cross plate through a bearing.

[0012] As a preferred solution, a maintenance plate is fixedly installed on the front surface of the fixing box through bolts, and the shape of the maintenance plate is rectangular.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The utility model achieves the effect of cleaning the surface of the photovoltaic panel through the settings of the driving motor, fixed box, rotating shaft, first bevel gear, second bevel gear, rotating rod and brush roller shaft. Through the settings of the pin rod, support block, support spring, pin hole, limit baffle and limit disc, the effect of quickly disassembling the brush roller shaft is achieved. The overall operation is convenient and fast, bringing great convenience to the maintenance and replacement work of personnel.

[0015] 2. Through the setting of the guiding slide rod, the utility model achieves the purpose of supporting and guiding the limit baffle, avoiding the inclination of the limit baffle during movement. Through the setting of the support plate, the purpose of stably supporting the lower end of the rotating shaft is achieved, avoiding the inclination of the first bevel gear and the rotating shaft due to force. Through the settings of the fixed disc, positioning block and positioning hole, effective positioning can be carried out between the brush roller shaft and the rotating shaft, ensuring synchronous rotation between the brush roller shaft and the rotating shaft. Through the setting of the traveling wheels, it can move along the edges of the two sides of the photovoltaic panel frame during the cleaning operation of the photovoltaic panel. Through the setting of the steering motor, it is convenient for personnel to adjust the steering direction of the traveling wheels according to needs. Through the setting of the retaining wheels, it can support and limit the two sides of the photovoltaic panel frame during the cleaning operation of the photovoltaic panel, effectively preventing the traveling wheels from slipping off the surface of the photovoltaic panel frame during movement. Through the setting of the inspection plate, it is convenient for personnel to inspect and maintain the components inside the fixed box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional view of the utility model;

[0017] Figure 2 is a schematic bottom view structure diagram of the fixing plate of the utility model;

[0018] Figure 3 is a schematic front sectional view structure diagram of the fixed box of the utility model;

[0019] Figure 4 is a schematic front sectional view structure diagram of the limit baffle of the utility model.

[0020] In the figure: 1. Fixing plate; 2. Fixed box; 3. Driving motor; 4. Steering motor; 5. Support box; 6. Retaining wheel; 7. Support cross plate; 8. Traveling wheel; 9. Limit baffle; 10. Guiding slide rod; 11. Limit disc; 12. Brush roller shaft; 13. Inspection plate; 14. Support plate; 15. Rotating shaft; 16. First bevel gear; 17. Positioning block; 18. Positioning hole; 19. Fixed disc; 20. Rotating rod; 21. Second bevel gear; 22. Support spring; 23. Pin hole; 24. Support block; 25. Pin rod. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope of protection of the present invention.

[0022] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that can be included in at least one implementation manner of the present invention. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it a separate or selectively exclusive embodiment from other embodiments.

[0023] Embodiment 1:

[0024] Please refer to Figures 1 - 4 As shown, the present invention provides a double-axis steering photovoltaic panel cleaning robot, including a fixing plate 1. Both ends of the bottom of the fixing plate 1 are provided with pin holes 23. The middle end of the fixing plate 1 is fixedly connected with a fixing box 2. The middle end of the top surface of the fixing box 2 is fixedly installed with a driving motor 3. The output end of the driving motor 3 is fixedly installed with a rotating shaft 15. The bottom of the rotating shaft 15 is fixedly installed with a first bevel gear 16. The lower end of the fixing box 2 is movably connected with a rotating rod 20 through a bearing. The middle end of the rotating rod 20 is fixedly installed with a second bevel gear 21. The second bevel gear 21 meshes with the first bevel gear 16. Both ends of the rotating rod 20 are movably connected with brush roller shafts 12. One side of the two brush roller shafts 12 away from each other is movably connected with a limit retaining disc 11. The surface of the limit retaining disc 11 is movably connected with a limit baffle 9 through a bearing. The upper ends of the two sides of the two limit baffles 9 away from each other are fixedly connected with support blocks 24. A pin rod 25 is movably connected between the surface of the support block 24 and the surface of the pin hole 23. A support spring 22 is fixedly connected between the upper end of the pin rod 25 and the top of the support block 24.

[0025] In this technical solution, through the settings of the driving motor 3, the fixing box 2, the rotating shaft 15, the first bevel gear 16, the second bevel gear 21, the rotating rod 20 and the brush roller shaft 12, the effect of cleaning the surface of the photovoltaic panel is achieved. Through the settings of the pin rod 25, the support block 24, the support spring 22, the pin hole 23, the limit baffle 9 and the limit retaining disc 11, the effect of quickly disassembling the brush roller shaft 12 is achieved. The overall operation is convenient and fast, bringing great convenience to the maintenance and replacement work of personnel.

[0026] Embodiment 2:

[0027] On the basis of Embodiment 1, the present invention is as Figures 1 - 4As shown in the figure, guide slide bars 10 are fixedly connected to the four perimeters of the bottom of the fixed plate 1. The upper end of the limit baffle 9 is movably connected to the surface of the guide slide bar 10. The upper end on the left side of the inner cavity of the fixed box 2 is fixedly connected with a support plate 14. The right end of the support plate 14 is movably connected to the lower end of a rotating shaft 15 through a bearing. Fixed disks 19 are fixedly connected to both ends of the rotating shaft 15. The surface of the brush roller shaft 12 is movably connected to the surface of the fixed disk 19. Positioning blocks 17 are fixedly connected to both ends on the mutually remote sides of the two fixed disks 19. Positioning holes 18 are formed at both ends on the mutually adjacent sides of the two brush roller shafts 12. The surface of the positioning block 17 is movably connected to the surface of the positioning hole 18. Steering motors 4 are fixedly installed at both ends of the top of the fixed plate 1. The output ends of the steering motors 4 are fixedly installed with support boxes 5. The lower ends on the mutually adjacent sides of the two support boxes 5 are movably connected with traveling wheels 8 through bearings. The bottom of the support box 5 is fixedly connected with a support cross plate 7. The bottom of the support cross plate 7 is movably connected with a retaining wheel 6 through a bearing. The front surface of the fixed box 2 is fixedly installed with a maintenance plate 13 through bolts. The shape of the maintenance plate 13 is rectangular.

[0028] In this technical solution, through the setting of the guide slide bar 10, the purpose of supporting and guiding the limit baffle 9 is achieved, avoiding the inclination of the limit baffle 9 during movement. Through the setting of the support plate 14, the purpose of stably supporting the lower end of the rotating shaft 15 is achieved, avoiding the inclination of the first bevel gear 16 and the rotating shaft 15 due to force. Through the setting of the fixed disk 19, the positioning block 17 and the positioning hole 18, effective positioning between the brush roller shaft 12 and the rotating shaft 15 can be carried out, ensuring synchronous rotation between the brush roller shaft 12 and the rotating shaft 15. Through the setting of the traveling wheel 8, it can move along the edges of the frames on both sides of the photovoltaic panel during the cleaning operation of the photovoltaic panel. Through the setting of the steering motor 4, it is convenient for personnel to adjust the steering direction of the traveling wheel 8 according to needs. Through the setting of the retaining wheel 6, it can support and limit both sides of the photovoltaic panel frame during the cleaning operation of the photovoltaic panel, effectively preventing the traveling wheel 8 from slipping off the surface of the photovoltaic panel frame during movement. Through the setting of the maintenance plate 13, it is convenient for personnel to repair and maintain the components inside the fixed box 2.

[0029] The working principle of the present utility model is as follows: When the photovoltaic panel cleaning robot moves along the top of the photovoltaic panel, starting the drive motor 3 to work can drive the rotation of the rotating shaft 15 and the first bevel gear 16. The rotation of the first bevel gear 16 can drive the second bevel gear 21 and the rotating rod 20 to rotate along the bearing on the fixed box 2. The rotation of the rotating rod 20 can drive the rotation of two groups of brush roller shafts 12. Under the action of rotation, the brush roller shafts 12 can sweep the dust on the surfaces of the two lower rows of photovoltaic panels, thus achieving the effect of cleaning the surfaces of the photovoltaic panels. And when it is necessary to disassemble and replace the brush roller shafts 12, pulling the pin rod 25 downward can compress the support spring 22 on the support block 24 until the pin rod 25 can be disengaged from the surface of the pin hole 23, and the limitation of the limit baffle 9 can be released. Subsequently, by pulling the limit baffle 9 and the limit disc 11 to move until the limit disc 11 can be disengaged from the surface of the brush roller shaft 12, the personnel can remove the brush roller shaft 12 from the surface of the rotating rod 20, thus achieving the effect of quickly disassembling the brush roller shaft 12. The overall operation is convenient and fast, bringing great convenience to the maintenance and replacement work of the personnel.

[0030] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible on the premise of substantially not deviating from the novel teachings and advantages of the subject matter described in this application (for example, the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, color, orientation changes, etc.). For example, an element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature, number or position of discrete elements can be changed or altered. Therefore, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure that performs the recited function herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0031] In addition, to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to implementing the present utility model).

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the present utility model. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present utility model.

Claims

1. A dual-axis steering photovoltaic panel cleaning robot, comprising a fixed plate (1), characterized in that: Both ends of the bottom of the fixing plate (1) are provided with pin holes (23); the middle end of the fixing plate (1) is fixedly connected to a fixing box (2); the middle end of the top of the outer surface of the fixing box (2) is fixedly installed with a driving motor (3); the output end of the driving motor (3) is fixedly installed with a rotating shaft (15); the bottom of the rotating shaft (15) is fixedly installed with a first bevel gear (16); the lower end of the fixing box (2) is movably connected with a rotating rod (20) through a bearing; the middle end of the rotating rod (20) is fixedly installed with a second bevel gear (21); the second bevel gear (21) and the first bevel gear (16) are connected to each other. 16) are engaged, both ends of the rotating rod (20) are movably connected with brush roller shafts (12), the two brush roller shafts (12) are movably connected with a limit baffle (11) on the side away from each other, the surface of the limit baffle (11) is movably connected with a limit baffle (9) through a bearing, the upper ends of the two limit baffles (9) are fixedly connected with a support block (24) on the side away from each other, a pin rod (25) is movably connected between the surface of the support block (24) and the surface of the pin hole (23), and a support spring (22) is fixedly connected between the upper end of the pin rod (25) and the top of the support block (24).

2. A dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that: The bottom of the fixed plate (1) is fixedly connected to guide slide bars (10) on all sides, and the upper end of the limit baffle (9) is movably connected to the surface of the guide slide bars (10).

3. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that: A support plate (14) is fixedly connected to the upper end of the left side of the inner cavity of the fixed box (2), and the right end of the support plate (14) is movably connected to the lower end of the rotating shaft (15) through a bearing.

4. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that: Both ends of the rotating shaft (15) are fixedly connected to a fixed disk (19), the surface of the brush roller shaft (12) is movably connected to the surface of the fixed disk (19), both ends of the two fixed disks (19) on the side away from each other are fixedly connected to a positioning block (17), both ends of the two brush roller shafts (12) on the side close to each other are provided with a positioning hole (18), and the surface of the positioning block (17) is movably connected to the surface of the positioning hole (18).

5. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that: Steering motors (4) are fixedly mounted at both ends of the top of the fixed plate (1), a support box (5) is fixedly mounted at the output end of the steering motor (4), and a walking wheel (8) is movably connected to the lower ends of the two support boxes (5) on one side close to each other via a bearing.

6. A dual-axis steering photovoltaic panel cleaning robot according to claim 5, characterized in that: The bottom of the support box (5) is fixedly connected to a support transverse plate (7), and the bottom of the support transverse plate (7) is movably connected to a blocking wheel (6) via a bearing.

7. The dual-axis steering photovoltaic panel cleaning robot according to claim 1, characterized in that: An inspection plate (13) is fixedly mounted on the front surface of the fixed box (2) by means of bolts, and the inspection plate (13) is in the shape of a rectangle.

Citation Information

Patent Citations

  • Double-shaft type steering photovoltaic panel cleaning robot

    CN217216483U