Coagulation device for animal blood powder production and processing

Abstract

The utility model discloses a coagulation device for animal blood powder production and processing, and relates to the technical field of blood powder processing. Comprising a processing table, a mounting frame is fixedly mounted at the top of the processing table, a heating structure is fixedly mounted on the inner wall of the top of the mounting frame, a stirring structure is fixedly mounted on the inner wall of the heating structure, a smashing structure is fixedly mounted at the bottom of the stirring structure, and a discharging valve is fixedly mounted at the bottom of the smashing structure; mounting supporting plates are fixedly mounted on the left side and the right side of the top of the machining table correspondingly. According to the coagulation device for animal blood powder production and processing, the stirring structure can reduce the generation amount of blood cakes in the coagulation process, and the smashing structure can extract and further smash coagulated blood, so that products can be discharged into powder, the fineness is improved, and the production efficiency is improved. And later blood powder preparation is facilitated, and the functionality and practicability of the device are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of blood meal processing, in particular to a coagulation device for producing and processing animal blood meal. Background Art

[0002] Blood meal processing refers to the process of subjecting animal blood to a series of processing steps, including coagulation, dehydration, drying and crushing, to finally making it into powdered high-protein feed or food additives. This processing method can make full use of the by-products produced during the slaughtering process and convert them into blood meal with high nutritional value. In the process of blood meal processing, a coagulation device is usually required for the production and processing of animal blood meal.

[0003] For example, Chinese patent publication number CN218131437U discloses a coagulation device for the production and processing of animal blood meal, which has solved the various drawbacks of existing coagulation devices that still have certain problems in removing impurities. Further searching revealed that a drying device for the production and processing of animal blood meal disclosed in publication number CN219551057U has effectively solved the technical drawbacks of slow discharging speed during discharging and residual materials in the corners of the drying bin, which are inconvenient to clean and cause waste, through a specific technical structure setting. However, in actual use, coagulation devices for the production and processing of animal blood meal with similar structures still have many defects.

[0004] The existing technology has the following problems:

[0005] For example, it is not convenient to reduce the amount of agglomerates produced by blood powder coagulation during the heating and coagulation process, which reduces the efficiency of subsequent processing of the output. It is also not convenient to quickly drain the coagulated output to reduce the water content therein, resulting in low efficiency of subsequent blood powder preparation and processing. Utility Model Content

[0006] The utility model provides a coagulation device for producing and processing animal blood meal, so as to solve the problems raised in the above-mentioned background technology.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A coagulation device for the production and processing of animal blood meal comprises a processing table, a mounting frame is fixedly installed on the top of the processing table, a heating structure is fixedly installed on the inner wall of the top of the mounting frame, a stirring structure is fixedly installed on the inner wall of the heating structure, a crushing structure is fixedly installed on the bottom of the stirring structure, a discharge valve is fixedly installed on the bottom of the crushing structure, mounting support plates are fixedly installed on the left and right sides of the top of the processing table, a draining structure is fixedly installed on the top of the two mounting support plates, and the bottom of the discharge valve is located on the left side of the top of the draining structure.

[0009] Preferably, the heating structure comprises a vacuum insulation shell, the bottom of which is funnel-shaped, the middle part of the outer wall of the vacuum insulation shell is fixedly connected to the inner wall at the top of the mounting frame, and a plurality of electric heating blocks are annularly installed on one side of the inner cavity of the vacuum insulation shell away from the mounting frame.

[0010] Preferably, the stirring structure includes a stirring tank, the bottom of the stirring tank is funnel-shaped, and a feeding port is provided at the bottom of the stirring tank, the outer wall of the stirring tank is fixedly connected to the inner wall of the vacuum insulation shell, a feeding funnel is fixedly installed on the left side of the top of the stirring tank, and the bottom of the feeding funnel is connected to the stirring tank, a first driving motor is fixedly installed at the center position of the top of the stirring tank, and a stirring paddle is fixedly installed on the output end of the first driving motor through the top of the stirring tank, cleaning scrapers are fixedly installed on the left and right sides of the stirring paddle, and the two cleaning scrapers are in contact with the side and bottom surface of the inner wall of the stirring tank on the side away from the stirring paddle.

[0011] Preferably, the crushing structure includes a feeding pipe, and the top of the feeding pipe is fixedly connected to the bottom of the stirring tank, a feeding porous disk is fixedly installed in the middle of the inner wall of the feeding pipe, a second driving motor is fixedly installed on the right side of the outer wall of the feeding pipe, the output end of the second driving motor passes through the right part of the feeding pipe and is fixedly installed with a changing gear set, and the changing gear set is located at the axial position of the bottom of the feeding porous disk, the changing gear set is composed of a top bevel gear and a bottom bevel gear that are vertically meshed, a feeding screw is fixedly installed on the top of the top bevel gear, and the right side of the bottom bevel gear is connected to the output end of the second driving motor, the outer wall of the lower part of the feeding screw is rotatably connected to the inner wall of the feeding porous disk, the upper part of the feeding screw extends to the bottom position of the inner cavity of the stirring tank, cutting bars are fixedly installed on both sides of the bottom of the outer wall of the feeding screw, and the two cutting bars are located at the bottom position of the feeding porous disk, and the bottom of the feeding pipe is fixedly connected to the top of the feeding valve.

[0012] Preferably, the drain structure includes a drain shell, and the left and right sides of the bottom of the outer wall of the drain shell are respectively fixedly connected to the tops of the two mounting support plates, a water outlet is provided at the bottom of the drain shell, a filter cartridge is fixedly installed in the inner cavity of the drain shell, filter tanks are fixedly installed at the top and bottom of the filter cartridge, filter screens are fixedly installed on the inner sides of the two filter tanks, a drain funnel is fixedly installed on the left side of the top of the drain shell, and the bottom of the drain funnel is connected with the drain shell and the top of the filter screen located above, a plurality of water guide grooves are provided on the front and rear sides of the filter cartridge, the tops of the plurality of water guide grooves are connected with the front and rear ends of the filter tank located above, a third drive motor is fixedly installed on the left side of the drain shell, the output end of the third drive motor passes through the drain shell and a horizontal screw is fixedly installed on the left side of the filter cartridge, and the outer wall of the horizontal screw fits with the inner wall of the filter cartridge.

[0013] Preferably, a material discharge curved pipe is fixedly mounted on the right end of the drain shell, and the opening of the material discharge curved pipe faces downward and is located at the right bottom position of the drain shell.

[0014] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0015] 1. The utility model provides a coagulation device for the production and processing of animal blood meal. The stirring structure can reduce the amount of blood clots produced during the coagulation process, and the breaking structure can extract the coagulated blood and further break it up, so that the output can be discharged in a powdery state to improve the fineness, which is conducive to the later preparation of blood meal and improves the functionality and practicality of the device.

[0016] 2. The utility model provides a coagulation device for the production and processing of animal blood meal. The draining structure 6 can collect the blood output after coagulation and crushing, and reduce the water content of the output of the device by preliminarily and quickly draining the water therein, which is beneficial to improve the preparation efficiency of blood meal in subsequent processing, and improve the functionality and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 This is a schematic diagram of the coordination of the stirring structure and the heating structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the crushing structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the draining structure of the utility model;

[0022] Figure 6 It is a partial cross-sectional schematic diagram of the draining structure of the utility model;

[0023] Figure 7 It is a schematic cross-sectional view of the entire drain structure of the utility model.

[0024] In the figure: 1. processing table; 2. heating structure; 3. stirring structure; 4. crushing structure; 5. unloading valve; 6. draining structure; 11. mounting frame; 12. mounting support plate; 21. vacuum insulation shell; 22. electric heating block; 31. feeding funnel; 32. stirring tank; 33. first drive motor; 34. stirring paddle; 35. cleaning scraper; 41. unloading pipe; 42. unloading porous plate; 43. second drive motor; 44. reversing gear set; 45. unloading screw; 46. cutting cross bar; 61. draining shell; 62. draining funnel; 63. water outlet; 64. third drive motor; 65. filter cartridge; 66. filter tank; 67. water guide tank; 68. horizontal screw; 69. unloading curved pipe. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1 and Figure 2 As shown, a coagulation device for the production and processing of animal blood meal includes a processing table 1, a mounting frame 11 is fixedly installed on the top of the processing table 1, a heating structure 2 is fixedly installed on the inner wall of the top of the mounting frame 11, a stirring structure 3 is fixedly installed on the inner wall of the heating structure 2, a crushing structure 4 is fixedly installed on the bottom of the stirring structure 3, a discharge valve 5 is fixedly installed on the bottom of the crushing structure 4, mounting support plates 12 are fixedly installed on the left and right sides of the top of the processing table 1, a draining structure 6 is fixedly installed on the top of the two mounting support plates 12, and the bottom of the discharge valve 5 is located on the left side of the top of the draining structure 6. The processing table 1, the mounting frame 11 and the mounting support plate 12 can provide installation positions for some parts of the device. The heating structure 2 can heat the animal blood in the stirring structure 3 so that the protein contained therein is denatured at high temperature and thus coagulated into a solid state. The stirring structure 3 can stir the animal blood inside it so that it can be evenly coagulated and reduce the formation of blood clots. The breaking structure 4 can extract and break the coagulated blood so that the output can be discharged in the form of crumbs to improve the fineness, which is conducive to the later preparation of blood powder. The staff can control the connectivity of the stirring structure 3 and the breaking structure 4 through the discharge valve 5. The draining structure 6 can collect the coagulated blood output and preliminarily and quickly drain the water therein, which is conducive to increasing the speed of blood powder preparation in subsequent processing.

[0027] like Figure 2 and Figure 3As shown, the heating structure 2 includes a vacuum insulation shell 21, the bottom of the vacuum insulation shell 21 is funnel-shaped, the middle of the outer wall of the vacuum insulation shell 21 is fixedly connected to the inner wall of the top of the mounting frame 11, and a plurality of electric heating blocks 22 are annularly installed on one side of the inner cavity of the vacuum insulation shell 21 away from the mounting frame 11. The vacuum insulation shell 21 can reduce heat loss during the heating process, improve the condensation efficiency of the device and reduce energy consumption. After the plurality of electric heating blocks 22 are powered on, they can generate heat and transmit it to the stirring structure 3 through the inner wall of the vacuum insulation shell 21.

[0028] like Figure 2 and Figure 3 As shown, the stirring structure 3 includes a stirring tank 32, the bottom of the stirring tank 32 is funnel-shaped, and a feeding port is opened at the bottom of the stirring tank 32, the outer wall of the stirring tank 32 is fixedly connected to the inner wall of the vacuum insulation shell 21, a feeding funnel 31 is fixedly installed on the left side of the top of the stirring tank 32, and the bottom of the feeding funnel 31 is connected to the stirring tank 32, a first driving motor 33 is fixedly installed at the center position of the top of the stirring tank 32, the output end of the first driving motor 33 passes through the top of the stirring tank 32 and is fixedly installed with a stirring paddle 34, cleaning scrapers 35 are fixedly installed on the left and right sides of the stirring paddle 34, and the two cleaning scrapers 35 are in contact with the side and bottom of the inner wall of the stirring tank 32 on the side away from the stirring paddle 34. The blood to be coagulated from the outside can enter the stirring tank 32 through the feeding funnel 31, and the hot steam generated during the heating process can be discharged through the opening of the feeding funnel 31. The first driving motor 33 can drive the stirring paddle 34 to stir the blood in the stirring tank 32, so that it can be evenly heated and coagulated and reduce the agglomeration generated during the heating and coagulation process. The cleaning scraper 35 can rotate with the stirring paddle 34 during the heating process to clean and scrape off the blood coagulation attached to the side and bottom of the inner wall of the stirring tank 32 to prevent the attached materials from being overheated and agglomerated on the inner wall of the stirring tank 32. After coagulation, the output can be discharged downward through the discharge port.

[0029] like Figure 2 and Figure 4As shown, the crushing structure 4 includes a feed pipe 41, and the top of the feed pipe 41 is fixedly connected to the bottom of the mixing tank 32, a feed perforated disc 42 is fixedly installed in the middle of the inner wall of the feed pipe 41, and a second drive motor 43 is fixedly installed on the right side of the outer wall of the feed pipe 41. The output end of the second drive motor 43 passes through the right part of the feed pipe 41 and is fixedly installed with a change gear set 44, and the change gear set 44 is located at the axial center position of the bottom of the feed perforated disc 42, and the change gear set 44 is composed of a top bevel gear and a bottom bevel gear vertically meshed. A feeding screw 45 is fixedly installed on the top of the top bevel gear, and the right side of the bottom bevel gear is connected to the output end of the second drive motor 43. The outer wall of the lower part of the feeding screw 45 is rotatably connected to the inner wall of the feeding porous disk 42. The upper part of the feeding screw 45 extends to the bottom position of the inner cavity of the stirring tank 32. Cutting bars 46 are fixedly installed on both sides of the bottom of the outer wall of the feeding screw 45, and the two cutting bars 46 are located at the bottom position of the feeding porous disk 42. The bottom of the feeding pipe 41 is fixedly connected to the top of the feeding valve 5. The heated output is discharged into the discharge pipe 41 through the discharge port. The second drive motor 43 can drive the discharge screw 45 to rotate through the reversing gear set 44, thereby forcing the coagulation at the bottom of the inner cavity of the stirring tank 32 to move downward during its rotation, and forcing it to be discharged in strips from the holes of the discharge porous disk 42. The two cutting cross bars 46 can rotate with the discharge screw 45, thereby rotating, cutting and crushing the coagulated blood discharged from the discharge porous disk 42, so that it is discharged from the bottom of the discharge pipe 41 in a crushed state.

[0030] like Figure 2 , Figure 5 , Figure 6 and Figure 7As shown, the drain structure 6 includes a drain shell 61, and the left and right sides of the bottom of the outer wall of the drain shell 61 are respectively fixedly connected to the tops of the two mounting support plates 12, a water outlet 63 is provided at the bottom of the drain shell 61, a filter cartridge 65 is fixedly installed in the inner cavity of the drain shell 61, a filter tank 66 is fixedly installed at the top and bottom of the filter cartridge 65, and a filter screen is fixedly installed on the inner sides of the two filter tanks 66, a drain funnel 62 is fixedly installed on the left side of the top of the drain shell 61, and the drain funnel 62 has a filter screen. The bottom is connected with the drain shell 61 and the top of the filter net located above. A plurality of water guide grooves 67 are provided on the front and rear sides of the filter cartridge 65. The tops of the plurality of water guide grooves 67 are connected with the front and rear ends of the filter tank 66 located above. A third drive motor 64 is fixedly installed on the left side of the drain shell 61. The output end of the third drive motor 64 passes through the drain shell 61 and the left side of the filter cartridge 65. A horizontal screw 68 is fixedly installed, and the outer wall of the horizontal screw 68 is in contact with the inner wall of the filter cartridge 65. The drain funnel 62 can guide the crushed condensed product into the filter cartridge 65, and the third drive motor 64 can drive the horizontal screw 68 to rotate, thereby transporting the condensed product from left to right. The rod body of the horizontal screw 68 gradually becomes thicker from left to right, and there is a gap between the right end of the rod body and the right end opening of the filter cartridge 65, so that the condensed product is continuously squeezed by the horizontal screw 68 and the filter cartridge 65 during the transportation from left to right, so that the liquid contained therein is discharged from the filter net installed on the filter tank 66, and falls collectively into the bottom of the inner cavity of the drain shell 61 through multiple water guide grooves 67, and is discharged from the water outlet 63. The drained condensed product can be discharged from the gap formed by the horizontal screw 68 and the right end of the filter cartridge 65.

[0031] like Figure 5 As shown, a discharge curved pipe 69 is fixedly installed at the right end of the drain housing 61, and the opening of the discharge curved pipe 69 faces downward and is located at the right bottom of the drain housing 61. The condensed products after draining can be uniformly discharged to the lower right side of the device through the discharge curved pipe 69, and the staff can collect and transport them through external equipment.

[0032] The working principle of the utility model is as follows: before the device is operated, the staff can close the discharge valve 5 to seal the discharge pipe 41 and the stirring tank 32. After the external blood to be coagulated enters the stirring tank 32 through the feed funnel 31, the heating structure 2 can be started to heat it. The stirring structure 3 can stir the animal blood inside it so that it can be evenly coagulated and reduce the formation of blood clots. After coagulation, the staff can open the discharge valve 5, the breaking structure 4 can extract and break the coagulated blood, and the draining structure 6 can collect the coagulated blood output and preliminarily and quickly drain the water therein to improve the efficiency of the later blood powder preparation.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A coagulation device for animal blood meal production and processing, comprising a processing table (1), characterized in that: A mounting frame (11) is fixedly mounted on the top of the processing table (1), a heating structure (2) is fixedly mounted on the inner wall of the top of the mounting frame (11), a stirring structure (3) is fixedly mounted on the inner wall of the heating structure (2), a crushing structure (4) is fixedly mounted on the bottom of the stirring structure (3), a discharge valve (5) is fixedly mounted on the bottom of the crushing structure (4), mounting support plates (12) are fixedly mounted on the left and right sides of the top of the processing table (1), a draining structure (6) is fixedly mounted on the top of the two mounting support plates (12), and the bottom of the discharge valve (5) is located on the left side of the top of the draining structure (6).

2. The coagulation device for animal blood meal production and processing according to claim 1, characterized in that: The heating structure (2) comprises a vacuum insulation shell (21), the bottom of the vacuum insulation shell (21) is funnel-shaped, the middle part of the outer wall of the vacuum insulation shell (21) is fixedly connected to the inner wall of the top of the mounting frame (11), and a plurality of electric heating blocks (22) are annularly installed on one side of the inner cavity of the vacuum insulation shell (21) away from the mounting frame (11).

3. The coagulation device for animal blood meal production and processing according to claim 1, characterized in that: The stirring structure (3) comprises a stirring tank (32), the bottom of the stirring tank (32) is funnel-shaped, and a feeding port is provided at the bottom of the stirring tank (32); the outer wall of the stirring tank (32) is fixedly connected to the inner wall of the vacuum insulation shell (21); a feeding funnel (31) is fixedly installed on the left side of the top of the stirring tank (32), and the bottom of the feeding funnel (31) is connected to the stirring tank (32); a first driving motor (33) is fixedly installed at the center position of the top of the stirring tank (32); a stirring paddle (34) is fixedly installed at the output end of the first driving motor (33) through the top of the stirring tank (32); cleaning scrapers (35) are fixedly installed on the left and right sides of the stirring paddle (34); the sides of the two cleaning scrapers (35) away from the stirring paddle (34) are in contact with the side surface and bottom surface of the inner wall of the stirring tank (32).

4. The coagulation device for animal blood meal production and processing according to claim 3, characterized in that: The crushing structure (4) comprises a feed tube (41), and the top of the feed tube (41) is fixedly connected to the bottom of the mixing tank (32), a feed tube porous disk (42) is fixedly installed in the middle of the inner wall of the feed tube (41), a second drive motor (43) is fixedly installed on the right side of the outer wall of the feed tube (41), the output end of the second drive motor (43) passes through the right part of the feed tube (41) and is fixedly installed with a direction-changing gear set (44), and the direction-changing gear set (44) is located at the axial center position of the bottom of the feed tube porous disk (42), and the direction-changing gear set (44) is composed of a top bevel gear and a bottom bevel gear that are vertically meshed. A feeding screw (45) is fixedly mounted on the top of the top bevel gear, the right side of the bottom bevel gear is connected to the output end of the second drive motor (43), the outer wall of the lower part of the feeding screw (45) is rotatably connected to the inner wall of the feeding porous disk (42), the upper part of the feeding screw (45) extends to the bottom position of the inner cavity of the stirring tank (32), cutting cross bars (46) are fixedly mounted on both sides of the bottom of the outer wall of the feeding screw (45), and the two cutting cross bars (46) are located at the bottom position of the feeding porous disk (42), and the bottom of the feeding pipe (41) is fixedly connected to the top of the feeding valve (5).

5. The coagulation device for animal blood meal production and processing according to claim 4, characterized in that: The drain structure (6) comprises a drain shell (61), and the left and right sides of the bottom of the outer wall of the drain shell (61) are respectively fixedly connected to the tops of the two mounting support plates (12), and a water outlet (63) is provided at the bottom of the drain shell (61). A filter cartridge (65) is fixedly installed in the inner cavity of the drain shell (61), and filter tanks (66) are fixedly installed at the top and bottom of the filter cartridge (65). Filter nets are fixedly installed on the inner sides of the two filter tanks (66), and a drain funnel (62) is fixedly installed on the left side of the top of the drain shell (61), and the drain funnel (6 2) is connected with the drain housing (61) and the top of the filter net located above, a plurality of water guide grooves (67) are provided on the front and rear sides of the filter barrel (65), the tops of the plurality of water guide grooves (67) are connected with the front and rear ends of the filter tank (66) located above, a third drive motor (64) is fixedly installed on the left side of the drain housing (61), the output end of the third drive motor (64) passes through the drain housing (61) and a horizontal screw (68) is fixedly installed on the left side of the filter barrel (65), and the outer wall of the horizontal screw (68) is in contact with the inner wall of the filter barrel (65).

6. The coagulation device for animal blood meal production and processing according to claim 5, characterized in that: A material discharge curved pipe (69) is fixedly mounted on the right end of the drain housing (61), and the opening of the material discharge curved pipe (69) faces downward and is located at the right bottom of the drain housing (61).

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