Batching device for ceramsite production

Abstract

The utility model provides a batching device for ceramsite production, which relates to the technical field of ceramsite batching and comprises a casing, a motor A is fixedly mounted on the side surface of the casing, a stirring shaft is mounted at the output end of the motor A, stirring blades are fixedly mounted on the surface of the stirring shaft, and a motor is fixedly mounted on the side surface of the casing. A motor is installed in the machine shell, a sealing hinge is installed at the output end of the motor, an auger is installed on the inner wall of the machine shell, an installation shell is fixedly installed on the top face of the machine shell, an inserting groove is formed in the surface of the installation shell, and an inserting plate is installed on the inner wall of the inserting groove. A worker is allowed to adjust the number and the position of the feeding hoppers according to actual requirements, when a certain feeding hopper is not needed, the corresponding mounting shell can be conveniently taken down and automatically sealed, the flexible feeding adjusting mechanism enables the device to better adapt to different production requirements and material types, and the production efficiency is improved. And the operation flexibility and efficiency are obviously improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite batching, in particular to a batching device for ceramsite production. Background Art

[0002] Ceramic slag removal sand is a sandy material made by mixing multiple raw materials and undergoing high-temperature roasting, puffing and other production processes. It has a heat preservation and covering function. It plays a role in slag removal by absorbing and accumulating various oxides during the smelting and casting process. At the same time, it isolates the oxygen in the air from the oxidation of the metal solution, which is beneficial to eliminate the slag inclusions in the smelting castings, improve the quality of the workpiece, and reduce the scrap rate. In the production process of ceramsite slag removal sand, it is necessary to compound multiple raw materials of a certain particle size to obtain roasted raw materials with uniform shape, composition and quality.

[0003] Publication No. CN213725891U discloses a batching device for ceramsite deslagging sand production, including a housing, wherein the housing includes an upper box, a middle box and a lower box arranged in sequence from top to bottom, a plurality of feed hoppers arranged at intervals are arranged on the top of the upper box, and the bottom of the upper box has an arc-shaped structure on both sides, and a horizontal agitator concentric with the arc of the upper box is arranged inside the upper box, and the horizontal agitator includes a rotating first shaft body and a first spiral belt and a second spiral belt arranged outside the first shaft body. Although this batching device. However, the feed hopper of this type of batching device cannot flexibly adjust its quantity according to production needs and material types. This fixed design limits the adaptability and flexibility of the equipment in handling different production conditions, resulting in the need for additional adjustments or the use of different equipment when responding to different production needs, which increases the complexity and cost of the operation. In addition, the feed hopper of this type of batching device is fixedly connected to the equipment, and it is difficult to remove it conveniently when a certain feed hopper is not needed. This design not only limits the flexibility of the equipment, but may also result in the need to keep a certain feed hopper connected when it is not needed, increasing the space occupied by the equipment and the complexity of maintenance. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of the utility model is to solve the technical problems raised in the above background technology.

[0005] The utility model adopts the following technical scheme: a batching device for ceramsite production, comprising a casing, a motor A is fixedly installed on the side of the casing, a stirring shaft is installed on the output end of the motor A, a stirring blade is fixedly installed on the surface of the stirring shaft, a motor is fixedly installed on the side of the casing, a sealing blade is installed on the output end of the motor, an auger is installed on the inner wall of the casing, a mounting shell is fixedly installed on the top surface of the casing, a slot is opened on the surface of the mounting shell, a plug plate is installed on the inner wall of the slot, a feed hopper is fixedly installed on the top surface of the plug plate, an extrusion plate is fixedly installed on the bottom surface of the feed hopper, a rotating rod is rotatably connected to the inner wall of the rotating rod, a stopper is fixedly installed on one end of the rotating rod, a torsion spring is sleeved on the surface of the rotating rod, and a cover plate is fixedly installed on the surface of the rotating rod.

[0006] Preferably, screw holes are provided on the inner wall of the slot and the surface of the inserting plate, and limiting bolts are inserted into the inner walls of the screw holes.

[0007] Preferably, the bottom surface of the casing is connected to a discharge port.

[0008] Preferably, one end of the torsion spring is fixedly connected to the stopper, and the other end of the torsion spring is fixedly connected to the mounting shell. Here, the torsion spring can be stably mounted.

[0009] Preferably, support legs are fixedly mounted on the surface of the housing, and the support legs are arranged at equal distances on the surface of the housing. Here, the housing can be stably supported.

[0010] Preferably, the inner wall of the discharge port is provided with a dredging mechanism, the dredging mechanism comprises a rotating rod, the rotating rod is rotatably connected to the inner wall of the discharge port, a blade is fixedly mounted on the surface of the rotating rod, a rotating handle is fixedly mounted on one end of the rotating rod, and a friction column is fixedly mounted on the back of the rotating handle. Here, the inner wall of the discharge port can be dredged.

[0011] Preferably, the friction column is made of natural rubber, and the friction column fits the discharge port.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. The utility model allows the staff to adjust the number and position of the feed hoppers according to actual needs. When a certain feed hopper is not needed, the corresponding installation shell can be easily removed and automatically sealed. This flexible feed adjustment mechanism enables the device to better adapt to different production needs and material types, significantly improving the flexibility and efficiency of operation. When the feed hopper is not in use, the automatic sealing of the feed hopper mouth is guaranteed. Through the action of the torsion spring and the stopper, the cover plate can automatically close the unused feed port, effectively preventing leakage and contamination of materials, keeping the equipment clean and safe, and is particularly suitable for production environments where multiple materials are mixed.

[0014] 2. The utility model designs blades at the discharge port, and the staff can manually turn the handle to drive the blades. When a blockage occurs, the discharge port can be quickly unblocked. This active unblocking mechanism effectively prevents the material from being blocked during the discharge process, thereby ensuring the continuity and stability of the discharge process, reducing downtime and the need for cleaning work, and allowing the staff to control the blades through simple manual operation, simplifying the processing process when the discharge port is blocked, without the need for complex tools or additional mechanical devices, and improving the simplicity and efficiency of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a schematic diagram of a batching device for ceramsite production;

[0016] Figure 2 A cross-sectional view of a batching device for ceramsite production is provided for the utility model;

[0017] Figure 3 The utility model proposes a batching device for ceramsite production Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 The utility model provides an exploded diagram of a feed hopper in a batching device for ceramsite production;

[0019] Figure 5 The utility model proposes a batching device for ceramsite production Figure 4 Enlarged view of point B in the middle;

[0020] Figure 6 The utility model provides a bottom view of a batching device for ceramsite production;

[0021] Figure 7 The utility model proposes a batching device for ceramsite production Figure 6 Enlarged view of center C.

[0022] Legend:

[0023] 1. Casing; 2. Motor A; 3. Stirring shaft; 4. Stirring blade; 5. Motor; 6. Sealing blade; 7. Auger; 8. Discharge port; 9. Mounting shell; 10. Slot; 11. Insert plate; 12. Feed hopper; 13. Extrusion plate; 14. Turning rod; 15. Block; 16. Torsion spring; 17. Cover plate; 18. Limit bolt; 19. Screw hole; 20. Support leg; 21. Turning rod; 22. Blade; 23. Turning handle; 24. Friction column. DETAILED DESCRIPTION

[0024] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0026] Embodiment 1

[0027] See also Figure 1-7 The utility model provides a technical solution: a batching device for ceramsite production, comprising a casing 1, on the surface of which support legs 20 are fixedly installed, and the support legs 20 are arranged at equal distances on the surface of the casing 1 to ensure the stability of the equipment and uniform support effect. The support legs 20 can be fixed to the casing 1 by welding, bolting or snap connection. These connection methods ensure the installation stability and durability of the support legs 20, so that the equipment remains stable during operation. The bottom surface of the casing 1 is connected with a discharge port 8, and the discharge port 8 is connected to the casing 1 by flange connection or threaded connection to ensure the sealing and smoothness of the discharge process. A motor A2 is fixedly installed on the side of the casing 1, and a stirring shaft 3 is installed at the output end of the motor A2. The motor A2 is fixed to the side of the casing 1 by a flange or bolt connection to ensure the installation stability and running stability of the motor A2. The stirring shaft 3 is used to transmit power to drive the stirring blade 4 to rotate and stir. A stirring paddle 4 is fixedly mounted on the surface of the stirring shaft 3, and the stirring paddle 4 can be fixed on the stirring shaft 3 by welding or key connection to ensure its stability and reliability during high-speed rotation. The material of the stirring paddle 4 can be stainless steel or alloy steel, which has the characteristics of high strength and wear resistance and is suitable for long-term stirring operation. A motor 5 is fixedly mounted on the side of the casing 1, and a sealing paddle 6 is mounted on the output end of the motor 5. The motor 5 is mounted on the side of the casing 1 by bolt fixing or bracket fixing to ensure its stability during operation and precise control of the sealing paddle 6. After the mixing is completed, the sealing paddle 6 is driven by the motor 5 to rotate a certain angle, exposing a gap to allow the ceramsite slag sand to fall into the auger 7. The sealing paddle 6 and the inner wall of the casing 1 can be sealed with wear-resistant materials to reduce friction and wear and ensure stability during long-term use. An auger 7 is installed on the inner wall of the casing 1, and the auger 7 is used to transport the mixed ceramsite slag sand to the discharge port 8. The auger 7 can be fixed to the inner wall of the casing 1 by flange connection or bolts to ensure its smooth operation during the conveying process. The spiral blades of the auger 7 can be made of wear-resistant alloy steel to improve its durability and conveying efficiency under high load.

[0028] See also Figure 1-7 The top surface of the casing 1 is fixedly installed with a mounting shell 9, and a slot 10 is provided on the surface of the mounting shell 9. The slot 10 is used to insert the plug board 11. The inner wall of the slot 10 and the surface of the plug board 11 are provided with screw holes 19. The inner wall of the screw hole 19 is inserted with a limit bolt 18, and the limit bolt 18 is used to fix the position of the plug board 11. The mounting shell 9 can be fixed to the top surface of the casing 1 by welding or bolts. The slot 10 and the plug board 11 are connected by sliding fit to ensure that the plug board 11 can be smoothly inserted or pulled out. A feed hopper 12 is fixedly installed on the top surface of the plug board 11. The feed hopper 12 is used to put the composite raw material of ceramsite slag sand. An extrusion plate 13 is fixedly installed on the bottom surface of the feed hopper 12. The extrusion plate 13 is fixed on the feed hopper 12 by bolts or welding to ensure that it can stably push the cover plate 17 open to achieve the connection between the feed hopper 12 and the mounting shell 9. The inner wall of the mounting shell 9 is rotatably connected with a rotating rod 14, and a stopper 15 is fixedly installed at one end of the rotating rod 14. The rotating rod 14 is rotatably connected to the inner wall of the mounting shell 9 through a rolling bearing or a bushing to ensure its rotational flexibility and durability. The stopper 15 is used to cooperate with the cover plate 17 to achieve the sealing of the mounting shell 9. The surface of the rotating rod 14 is sleeved with a torsion spring 16, one end of the torsion spring 16 is fixedly connected to the stopper 15, and the other end is fixedly connected to the mounting shell 9. The material of the torsion spring 16 can be selected from spring steel, which has good elasticity and durability and can maintain a stable elastic force during use. The surface of the rotating rod 14 is fixedly installed with a cover plate 17, and the cover plate 17 is used to automatically close the mounting shell 9 when the feed hopper 12 is not in use to achieve sealing. The cover plate 17 can be fixed to the rotating rod 14 by screws or rivets to ensure its stability and sealing effect when closed.

[0029] Embodiment 2

[0030] See also Figure 6-7 The inner wall of the discharge port 8 is provided with a dredging mechanism, which includes a rotating rod 21, which is rotatably connected to the inner wall of the discharge port 8 through a bearing. The bearing connection ensures that the rotating rod 21 can rotate smoothly and flexibly, reducing friction and wear. A blade 22 is fixedly installed on the surface of the rotating rod 21, and the blade 22 is used to dredge the material in the discharge port 8 to prevent blockage. The blade 22 can be fixed to the rotating rod 21 by welding or bolts to ensure that it is stable and does not fall off during rotation. A turning handle 23 is fixedly installed at one end of the rotating rod 21, and the turning handle 23 is used to manually control the rotation of the rotating rod 21. The turning handle 23 is fixed to the rotating rod 21 by a threaded connection or a key connection to ensure the transmission reliability during operation. A friction column 24 is fixedly installed on the back of the turning handle 23. The friction column 24 is made of natural rubber. Natural rubber has good elasticity and friction, and can stably limit the angle of the blade 22 to prevent it from moving when not in use. The friction column 24 fits against the discharge port 8 and provides appropriate resistance through friction, thereby ensuring that the blade 22 remains in a fixed position when not in operation.

[0031] Working principle: the ceramsite deslagging sand compound raw material enters into the casing 1 through the feed hopper 12. After the ceramsite deslagging sand compound raw material enters into the casing 1, the motor A2 can drive the stirring shaft 3 and the stirring blade 4 to rotate, thereby rotating and stirring, so as to mix the ceramsite deslagging sand compound raw material. After the mixing is completed, the sealing page 6 is driven by the motor 5 to rotate by thirty degrees. At this time, a gap appears between the sealing page 6 and the inner wall of the casing 1, and the ceramsite deslagging sand falls into the auger 7. Then, the ceramsite deslagging sand is transported to the discharge port 8 through the auger 7 for discharge, thereby completing the batching of the ceramsite deslagging sand. The staff can also adjust the number of feed hoppers 12 used according to the feeding position and feeding amount. When the feed hopper 12 is not needed, it is only necessary to screw out the limit bolt 18 in the screw hole 19, and then screw it to the auger 7. Pull the feed hopper 12 upward, the feed hopper 12 then drives the plug plate 11 to leave the slot 10, and the extrusion plate 13 leaves the cover plate 17, then the feed hopper 12 can be removed, and at the same time, due to the torsion of the torsion spring 16, the torsion spring 16 can drive the stopper 15 to rotate, and the stopper 15 then drives the rotating rod 14 and the cover plate 17 to rotate until the cover plate 17 rotates to the angle against the inner side of the mounting shell 9, at this time, the cover plate 17 opens to cover the mounting shell 9, and the mounting shell 9 can be sealed after the cover plate 17 opens to cover the mounting shell 9, and then a feed hopper 12 can be closed, and when the feed hopper 12 is needed, it is only necessary to align the plug plate 11 under the feed hopper 12 with the slot 10 and insert it. After the plug plate 11 is inserted into the slot 10, the limit bolt 18 is screwed into the screw hole 19, and the feed hopper 12 can be installed to the mounting shell 9. After the mounting shell 9 and the feed hopper 12 are installed at the same time, the extrusion plate 13 under the feed hopper 12 can squeeze the cover plate 17 open, so that the mounting shell 9 is connected to the feed hopper 12, so that the staff can adjust the number of feed hoppers 12 used according to the position and amount of feeding. At the same time, when the mounting shell 9 is not in use, the mounting shell 9 can also be automatically sealed to ensure the sealing. The utility model allows the staff to adjust the number and position of the feed hoppers 12 according to actual needs. When a certain feed hopper 12 is not needed, the corresponding mounting shell 9 can be conveniently removed and automatically sealed. This flexible feed adjustment mechanism allows the device to better adapt to different production needs and material types, significantly improves the flexibility and efficiency of operation, and ensures the feeding when the feed hopper 12 is not in use. The automatic sealing of the bucket 12 mouth, through the action of the torsion spring 16 and the stopper 15, the cover plate 17 can automatically close the unused feed port, effectively preventing the leakage and pollution of the material, keeping the equipment clean and safe, and is particularly suitable for a production environment where a variety of materials are mixed. In the process of discharging through the discharge port 8, the staff can rotate the rotating rod 21 through the rotating handle 23, and the rotating rod 21 then drives the blade 22 to rotate. The blade 22 can rotate in the discharge port 8 at this time, so that when the discharge port 8 is blocked, the discharge port 8 can be cleared in time. When the blade 22 is not in use, the friction between the friction column 24 and the discharge port 8 can limit the angle of the blade 22 to prevent the blade 22 from moving around and affecting the discharge. The utility model designs the blade 22 at the discharge port 8,The staff can manually turn the handle 23 to drive the blade 22. When a blockage occurs, the discharge port 8 can be quickly unblocked. This active unblocking mechanism effectively prevents the material from being blocked during the discharge process, thereby ensuring the continuity and stability of the discharge process, reducing downtime and the need for cleaning work, and allowing the staff to control the blade 22 through simple manual operation, simplifying the handling process when the discharge port 8 is blocked, without the need for complex tools or additional mechanical devices, and improving the simplicity and efficiency of operation.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A batching device for ceramsite production, comprising a housing (1), characterized in that: A motor A (2) is fixedly mounted on the side of the casing (1), a stirring shaft (3) is mounted on the output end of the motor A (2), a stirring blade (4) is fixedly mounted on the surface of the stirring shaft (3), a motor (5) is fixedly mounted on the side of the casing (1), a sealing blade (6) is mounted on the output end of the motor (5), an auger (7) is mounted on the inner wall of the casing (1), a mounting shell (9) is fixedly mounted on the top surface of the casing (1), and a plug-in plug is provided on the surface of the mounting shell (9). A slot (10) is provided, an insert plate (11) is installed on the inner wall of the insert plate (10), a feed hopper (12) is fixedly installed on the top surface of the insert plate (11), an extrusion plate (13) is fixedly installed on the bottom surface of the feed hopper (12), a rotating rod (14) is rotatably connected to the inner wall of the mounting shell (9), a stopper (15) is fixedly installed on one end of the rotating rod (14), a torsion spring (16) is sleeved on the surface of the rotating rod (14), and a cover plate (17) is fixedly installed on the surface of the rotating rod (14).

2. The batching device for ceramsite production according to claim 1, characterized in that: The inner wall of the slot (10) and the surface of the inserting plate (11) are both provided with screw holes (19), and the inner wall of the screw hole (19) is provided with a limiting bolt (18).

3. The batching device for ceramsite production according to claim 1, characterized in that: The bottom surface of the casing (1) is connected to a discharge port (8).

4. The batching device for ceramsite production according to claim 1, characterized in that: One end of the torsion spring (16) is fixedly connected to the stopper (15), and the other end of the torsion spring (16) is fixedly connected to the mounting shell (9).

5. The batching device for ceramsite production according to claim 1, characterized in that: Support legs (20) are fixedly mounted on the surface of the casing (1), and the support legs (20) are arranged at equal distances on the surface of the casing (1).

6. The batching device for ceramsite production according to claim 3, characterized in that: The inner wall of the discharge port (8) is provided with a dredging mechanism, and the dredging mechanism comprises a rotating rod (21), the rotating rod (21) is rotatably connected to the inner wall of the discharge port (8), a blade (22) is fixedly mounted on the surface of the rotating rod (21), a rotating handle (23) is fixedly mounted on one end of the rotating rod (21), and a friction column (24) is fixedly mounted on the back of the rotating handle (23).

7. The batching device for ceramsite production according to claim 6, characterized in that: The friction column (24) is made of natural rubber, and the friction column (24) fits the discharge port (8).

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