Vacuum homogeneous mixing tank
By using a combination of a spiral twisting dragon driven by a brake motor and a stirring impeller in the vacuum homogenized dispensing tank, the problem of poor homogenous mixing efficiency in the prior art is solved, and the comprehensive homogenous mixing of materials is achieved, and the problem of materials adhering to the tank wall is avoided.
Patent Information
- Application Number
- CN202421674162.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing vacuum homogenous stirring tanks have poor efficiency during homogenous mixing, especially the mixing effect of upper and lower layers of materials is not good.
A vacuum homogenous feeding tank is designed, using a combination of a brake motor to drive the brake shaft and a spiral twisting dragon to drive the material in the feeding barrel to spiral upwards, and the material is synchronously and homogenously stirred through multiple sets of rotating shaft sleeves and stirring impellers. At the same time, the material on the tank wall is cleaned using a scraper mechanism.
The material is fully homogenized and mixed at the upper and lower levels and horizontal levels, which improves the efficiency and comprehensiveness of homogeneous mixing, and avoids the problem of material adhering to the tank wall.
Smart Images

Figure CN222943353U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum batching tanks, in particular to a vacuum homogenizing batching tank. Background Art
[0002] Vacuum batching tanks are widely used in the pharmaceutical, bioengineering, food, beverage, fruit wine, condiment, fine chemical, oil and other industries. The homogenous batching of the vacuum batching tank can effectively reduce the bubbles generated in the batching process. As shown in a vacuum homogenizing batching tank (public announcement number CN211800541U) disclosed on the China Patent Network, when such a device is in use, the air in the batching tank is extracted by a vacuum pump to make the batching tank in a vacuum state, and then the material and water are added to the batching tank through the feeding device, and the material and water in the batching tank are crushed and stirred by the crushing and stirring device to make the material fully crushed and mixed. Subsequently, the inner wall of the batching tank is cleaned by the cleaning device to prevent the residue from sticking to the batching tank and affecting the later batching.
[0003] However, there are still some shortcomings in the above-mentioned public patents and the vacuum homogenizing batching tanks adopted in the existing market: the existing method of using a combination of crushing blades and stirring blades to homogenize and stir the materials in the vacuum tank can only perform homogenizing and stirring work in the horizontal layer, and cannot effectively stir and mix the materials in the upper and lower layers, resulting in poor homogenizing and mixing efficiency of the materials. To this end, those skilled in the art provide a vacuum homogenizing batching tank to solve the problems raised in the above background technology. Utility Model Content
[0004] The main purpose of the utility model is to provide a vacuum homogenizing batching tank, which can effectively solve the problem of poor homogenizing and mixing efficiency of the existing vacuum homogenizing mixing tank in the background technology.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a vacuum homogenizing batching tank, comprising a vacuum tank;
[0006] A feeding tube is installed in the middle of the tank body of the vacuum tank, a brake shaft is rotatably connected to the middle of the pipe of the feeding tube, and a spiral auger that fits the feeding tube is sleeved on the outer side of the shaft rod of the brake shaft;
[0007] The outer ring of the pipe of the feeding barrel is provided with multiple groups of rotating sleeves, and the outer side of the ring of each group of rotating sleeves is provided with a stirring impeller, the top of the shaft rod of the brake shaft is provided with an arm frame, and the bracket edge of the arm frame is provided with multiple groups of transmission shafts penetrating the rotating sleeves arranged along its circumferential direction;
[0008] The outer side of the shaft rod of one group of the transmission shafts is sleeved with a scraper mechanism that fits the wall of the vacuum tank.
[0009] As a further solution of the utility model: a brake motor for driving the brake shaft is installed on the upper end of the tank body of the vacuum tank.
[0010] As a further solution of the utility model: a feeding pipe opening is provided at the bottom end of the pipe of the feeding tube, and a discharging pipe opening is provided at the top end of the pipe of the feeding tube.
[0011] As a further solution of the utility model: a plurality of groups of stirring impellers are arranged at equal intervals.
[0012] As a further solution of the utility model: the scraper mechanism includes a compression frame, the back plate of the compression frame is equipped with a fixed bracket fixedly connected to the transmission shaft, and the interior of the compression frame is slidably connected with a compression support plate, and a cleaning scraper that fits the wall of the vacuum tank is arranged in the middle of the plate frame of the compression support plate.
[0013] As a further solution of the utility model: the back plate of the compression support plate is arranged with multiple groups of compression guide rods that pass through the compression frame, and the outer side of the support rod of each group of compression guide rods is sleeved with a compression spring that presses against the compression frame.
[0014] As a further solution of the utility model: a feed valve is installed on the front side of the upper end of the tank body of the vacuum tank, a vacuum valve is installed on the rear side of the upper end of the tank body of the vacuum tank, and a discharge valve is installed on the bottom of the vacuum tank.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. When the utility model utilizes the vacuum batching tank to perform homogenous stirring of the materials, based on the brake motor as the power source, on the one hand, it drives the combined rotation of the brake shaft and the spiral auger to perform spiral pumping on the materials in the vacuum tank, so that the bottom materials are circulated and pushed upward, so that the upper and lower layers of materials are fully and homogeneously mixed; on the other hand, it drives the combined rotation of the arm frame and the transmission shaft to promote the rotation of the stirring impeller, and performs synchronous homogenous stirring on the circulating materials to ensure the uniformity and comprehensiveness of the homogeneous mixing of the materials.
[0017] 2. When the utility model utilizes the vacuum batching tank to homogenize and stir the materials, the transmission shaft drives the scraper mechanism to rotate synchronously and cyclically, so that the materials adhering to the tank wall can be scraped and cleaned synchronously, which ensures the comprehensive homogenization and mixing of the materials and prevents the materials from adhering to the tank wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of a vacuum homogenizing batching tank of the utility model;
[0019] Figure 2It is a partial cross-sectional view of a vacuum homogenizing batching tank of the utility model;
[0020] Figure 3 It is a transmission schematic diagram of a vacuum homogenizing batching tank of the utility model;
[0021] Figure 4 The utility model is a structural schematic diagram of a scraper mechanism in a vacuum homogenizing batching tank.
[0022] In the figure: 1. vacuum tank; 2. feed valve; 3. discharge valve; 4. vacuum valve; 5. brake motor; 6. feeding tube; 7. arm frame; 8. transmission shaft; 9. rotating sleeve; 10. stirring impeller; 11. scraper mechanism; 111. compression frame; 112. fixed bracket; 113. compression guide rod; 114. compression spring; 115. compression support plate; 116. cleaning scraper; 12. feeding pipe opening; 13. discharge pipe opening; 14. brake shaft; 15. spiral auger. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Please refer to Figure 1-4As shown, a vacuum homogenizing batching tank comprises a vacuum tank 1, a feed valve 2 is installed on the front side of the upper end of the tank body of the vacuum tank 1, a vacuum valve 4 is installed on the rear side of the upper end of the tank body of the vacuum tank 1, and a discharge valve 3 is installed on the bottom of the vacuum tank 1. Materials are added into the vacuum tank 1 through the feed valve 2 for homogenous mixing, and the vacuum tank 1 is evacuated through the vacuum valve 4 to avoid the presence of air causing bubbles and the like during the homogenous mixing of materials, and the homogenously mixed materials are subsequently discharged through the discharge valve 3.
[0027] A brake motor 5 driving the brake shaft 14 is installed at the upper end of the tank body of the vacuum tank 1. By controlling the operation of the brake motor 5 as a driving source, the brake shaft 14 is driven to rotate, and then the corresponding components are driven to operate, so as to homogenize and stir the materials in the vacuum tank 1.
[0028] A feeding tube 6 is installed in the middle of the tank body of the vacuum tank 1, and a brake shaft 14 is rotatably connected to the middle of the pipeline of the feeding tube 6, and a spiral auger 15 fitting with the feeding tube 6 is sleeved on the outer side of the shaft of the brake shaft 14, and a feeding pipe opening 12 is opened at the bottom end of the pipeline of the feeding tube 6, and a discharge pipe opening 13 is opened at the top end of the pipeline of the feeding tube 6. When the brake shaft 14 rotates, it drives the spiral auger 15 to rotate, and the material at the bottom of the vacuum tank 1 is pushed up along the feeding tube 6 through the feeding pipe opening 12, and discharged through the discharge pipe opening 13, so that the upper and lower layers of materials are circulated and mixed to ensure the comprehensiveness and uniformity of the homogeneous mixing of the materials.
[0029] The outer ring of the pipe of the feeding barrel 6 is provided with multiple groups of rotating sleeves 9, and the outer side of the ring of each group of rotating sleeves 9 is provided with a stirring impeller 10, the top of the shaft rod of the brake shaft 14 is provided with an arm frame 7, and the bracket edge of the arm frame 7 is provided with multiple groups of transmission shafts 8 that penetrate the rotating sleeves 9 along its circumferential direction, and the multiple groups of stirring impellers 10 are arranged at equal intervals. When the brake shaft 14 rotates, the combination of the arm frame 7 and the transmission shaft 8 rotates, which in turn drives the rotating sleeves 9 to rotate, and pushes the stirring impeller 10 to rotate, so as to perform synchronous horizontal homogeneous stirring on the upside-down mixed materials, thereby improving the multi-directional homogeneous mixing of the materials.
[0030] A scraper mechanism 11 that fits the wall of the vacuum tank 1 is sleeved on the outer side of the shaft of one group of transmission shafts 8, and the scraper mechanism 11 includes a compression frame 111, and a fixed bracket 112 fixedly connected to the transmission shaft 8 is installed on the back plate of the compression frame 111, and a compression support plate 115 is slidably connected inside the compression frame 111, and a cleaning scraper 116 that fits the wall of the vacuum tank 1 is arranged in the middle of the plate frame of the compression support plate 115. When the transmission shaft 8 rotates, the scraper mechanism 11 is driven to rotate synchronously, and the material on the wall of the vacuum tank 1 is scraped and cleaned by the cyclic scraping of the cleaning scraper 116 in the scraper mechanism 11, so as to prevent the material from adhering to the wall of the vacuum tank 1.
[0031] The back plate of the compression support plate 115 is arranged with multiple groups of compression guide rods 113 that pass through the compression frame 111, and the outer side of the support rod of each group of compression guide rods 113 is sleeved with a compression spring 114 that presses against the compression frame 111. During the scraping and cleaning process of the vacuum tank 1 wall, based on the elastic force combination of the compression spring 114 and the compression guide rod 113, the compression support plate 115 and the compression frame 111 are elastically pressed against each other, so that the cleaning scraper 116 elastically scrapes and cleans the tank wall of the vacuum tank 1.
[0032] The working principle of the utility model is as follows: when using a vacuum homogenizing batching tank to homogenize and mix materials, firstly, the materials are added into the vacuum tank 1 through the feed valve 2, and then the vacuum tank 1 is evacuated based on the vacuum valve 4 to avoid the presence of air causing bubbles to appear during the homogenization and mixing of materials;
[0033] The brake motor 5 is further controlled to work as a driving source, driving the brake shaft 14 to rotate. While the brake shaft 14 rotates, on the one hand, it drives the spiral auger 15 to rotate, and pushes the material at the bottom of the vacuum tank 1 along the feeding tube 6 through the feeding pipe opening 12, and discharges it through the discharge pipe opening 13, so that the upper and lower layers of materials are circulated and mixed. On the other hand, it drives the combined rotation of the arm frame 7 and the transmission shaft 8, and then drives the rotating shaft sleeve 9 to rotate, and drives the stirring impeller 10 to rotate, so that the materials that are turned upside down and mixed are synchronously horizontally homogenized, so that the materials are fully homogenized and mixed up and down and horizontally;
[0034] When the transmission shaft 8 rotates, the scraper mechanism 11 is driven to rotate synchronously, and the material on the wall of the vacuum tank 1 is scraped and cleaned by the cyclic scraping of the cleaning scraper 116 in the scraper mechanism 11, so as to prevent the material from adhering to the wall of the vacuum tank 1;
[0035] After the materials are homogenized and mixed, the discharge valve 3 is opened to discharge the materials in a circulation manner. The spiral auger 15 is synchronously controlled to rotate in the opposite direction to push out the residual materials in the feeding barrel 6 in the opposite direction. The bottom materials can also be stirred in a circulation manner to facilitate the unloading of the materials and avoid blockage.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A vacuum homogenizing batching tank, characterized in that: comprising a vacuum tank (1); A feeding tube (6) is installed in the middle of the tank body of the vacuum tank (1), a brake shaft (14) is rotatably connected to the middle of the pipe of the feeding tube (6), and a spiral auger (15) that fits the feeding tube (6) is sleeved on the outer side of the shaft of the brake shaft (14); The outer ring of the pipe of the feeding barrel (6) is provided with a plurality of sets of rotating sleeves (9), and a stirring impeller (10) is provided on the outer side of the ring of each set of rotating sleeves (9); the top end of the shaft of the brake shaft (14) is provided with an arm frame (7), and the bracket edge of the arm frame (7) is provided with a plurality of sets of transmission shafts (8) penetrating the rotating sleeves (9) arranged along its circumferential direction; The outer side of the shaft of one group of the transmission shafts (8) is sleeved with a scraper mechanism (11) that fits against the tank wall of the vacuum tank (1).
2. A vacuum homogenizing batching tank according to claim 1, characterized in that: A brake motor (5) for driving a brake shaft (14) is installed at the upper end of the tank body of the vacuum tank (1).
3. A vacuum homogenizing batching tank according to claim 1, characterized in that: A feeding pipe opening (12) is provided at the bottom end of the feeding tube (6), and a discharging pipe opening (13) is provided at the top end of the feeding tube (6).
4. A vacuum homogenizing batching tank according to claim 1, characterized in that: The plurality of groups of stirring impellers (10) are arranged at equal intervals.
5. A vacuum homogenizing batching tank according to claim 1, characterized in that: The scraper mechanism (11) comprises a compression frame (111), a fixed bracket (112) fixedly connected to the transmission shaft (8) being installed on the back plate of the compression frame (111), a compression support plate (115) being slidably connected inside the compression frame (111), and a cleaning scraper (116) which is in contact with the tank wall of the vacuum tank (1) being arranged in the middle of the plate frame of the compression support plate (115).
6. A vacuum homogenizing batching tank according to claim 5, characterized in that: The back plate of the compression support plate (115) is provided with a plurality of groups of compression guide rods (113) penetrating the compression frame (111), and a compression spring (114) is sleeved on the outer side of the support rod of each group of compression guide rods (113) and is pressed against the compression frame (111).
7. A vacuum homogenizing batching tank according to claim 1, characterized in that: The upper front side of the tank body of the vacuum tank (1) is connected to a feed valve (2) installed, the upper rear side of the tank body of the vacuum tank (1) is connected to a vacuum valve (4) installed, and the bottom of the vacuum tank (1) is connected to a discharge valve (3) installed.
Citation Information
Patent Citations
Vacuum homogeneous batching tank
CN211800541U