Granulator for producing controlled-release fertilizer
By designing the synergistic effect of scraper and press plate in the granulator for controlled release fertilizer production, the problems of uneven extrusion and uneven granulation during the raw material transportation process are solved, and the uniform distribution of particles and the stability of the granulation process are achieved.
Patent Information
- Application Number
- CN202422054744.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing granulator for controlling release fertilizer production has problems of uneven extrusion and uneven granulation during the raw material transportation process, resulting in uneven particle distribution.
A granulator including granulated plate, press plate, scraper and slicer board is designed. The material is scraped and leveled through the scraper, and the hydraulic rod is used to drive the pressure plate down during the extrusion process, and the granulation work is completed with the slicer board.
Through the synergistic effect of scraper and press plate, the uniform distribution and extrusion of materials are ensured, the uniformity of granulation is improved, and the problem of uneven extrusion during raw material transportation is solved.
Smart Images

Figure CN222943439U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of controlled-release fertilizer production, and specifically relates to a granulator for controlled-release fertilizer production. Background Art
[0002] Controlled-release fertilizer is an advanced form of slow-release fertilizer. It mainly controls the release of nutrients through coating technology to achieve the goals of safety, long-term effectiveness and high efficiency. It is the main direction of modern fertilizer development and is suitable for mechanized production, especially to meet the needs of sowing seeds and fertilizers at the same time. During the production process, the raw materials need to be mixed with other substances to form granules under the action of a granulator for easy fertilization.
[0003] After searching, the Chinese utility model patent with announcement number CN216879224U discloses a granulator for the production of potassium humate type controlled-release fertilizer, including a granulator box, a transmission extrusion mechanism, a pressing mechanism and a slicing mechanism; the granulator for the production of potassium humate type controlled-release fertilizer can utilize the vertical feeding method of the auger wheel, and cooperate with the interlocking cylinder at the middle end of the pressing plate to prevent the raw materials from falling onto the pressing plate when the pressing plate is pressed and causing accumulation, and cooperate with the scraper at the bottom end that is synchronously driven with the auger wheel to push the fertilizer particles to assist the fertilizer discharge.
[0004] The above scheme still has the following technical problems when used. For example, the raw materials transported between the granulation plate and the pressing plate can only be distributed on the surface of the granulation plate by relying on their own fluidity, which will result in the raw materials being unable to be completely distributed on the surface of the granulation plate. During extrusion, it will cause uneven extrusion and uneven granulation.
[0005] Currently, no effective solution has been proposed for the problems in the related technologies.
[0006] Therefore, in order to solve the above problems, the utility model provides a granulator for producing controlled-release fertilizer. Utility Model Content
[0007] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a granulator for the production of controlled-release fertilizers, in which the material injected between the granulating plate and the pressing plate can be scraped flat by the scraper to ensure the uniformity of the particles during subsequent granulation. When injecting the material, the movable baffle can block the opening of the bottom trough to prevent the material from entering the bottom trough. During extrusion, the scraper is first rotated to align with the bottom trough, and then the material is extruded by descending the scraper, and the granulation work is completed in cooperation with the granulating plate and the rotating slicing plate. When the scraper descends, the movable baffle can be squeezed into the bottom trough by the scraper to avoid affecting the subsequent granulation operation.
[0008] The purpose of the utility model can be achieved through the following technical solutions:
[0009] A granulator for producing controlled-release fertilizers comprises a granulator box, a box cover is installed on the granulator box, a granulator plate is installed inside the granulator box, a lifting and lowering pressing plate is arranged above the granulator plate, a bottom groove is opened at the bottom end of the pressing plate, a movable baffle is arranged inside the bottom groove, a rotatable scraper is arranged between the granulator plate and the pressing plate, the size of the scraper matches the size of the bottom groove, a rotatable slicer is arranged below the granulator plate, the material injected between the granulator plate and the pressing plate can be scraped flat by the scraper, so as to ensure the uniformity of the particles during subsequent granulation, when injecting materials, the movable baffle can block the opening of the bottom groove to prevent the materials from entering the inside of the bottom groove, when extruding, the scraper is first rotated to the bottom groove to align with it, and then the materials are extruded by descending the scraper, and the granulation work is completed in cooperation with the granulator plate and the rotating slicer, and when the scraper descends, the movable baffle can be squeezed into the bottom groove by the scraper to avoid affecting the subsequent granulation operation.
[0010] Furthermore, a motor is fixedly mounted on the top of the box cover, and a rotating rod is mounted on the output end of the motor.
[0011] Furthermore, the slicer plate and the scraper plate are both fixedly mounted on the rotating rod.
[0012] Furthermore, a telescopic support is installed at the inner top of the bottom groove, a spring is sleeved and connected on the telescopic support, and the movable baffle is installed at the telescopic end of the telescopic support.
[0013] Furthermore, a hydraulic rod is installed on the top end of the pressure plate, and the hydraulic rod is fixedly installed on the inner bottom end of the box cover.
[0014] Furthermore, a filling hopper is installed at the top end of the box cover, a telescopic tube is installed at the bottom end of the filling hopper, and the bottom end of the telescopic tube is penetrated and fixedly connected with the pressing plate.
[0015] Furthermore, a hot air blower is installed on one side of the granulator box, an air pipe is connected to one side of the hot air blower, one end of the air pipe extends into the interior of the granulator box, and a mounting plate is installed on the bottom end of the hot air blower, and the mounting plate is fixedly mounted on the outer wall of the granulator box.
[0016] Furthermore, a discharge port is provided at the bottom end of one side of the granulator box, and a plurality of groups of legs are fixedly mounted at the bottom end of the granulator box.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] In the utility model, in the initial state, the scraper and the bottom trough are staggered, at this time, the movable baffle is located at the opening of the bottom trough, and the bottom surface of the movable baffle is flush with the bottom surface of the pressing plate. At this time, the movable baffle can block the opening of the bottom trough to prevent the material from entering the interior of the bottom trough. The material is injected into the space between the granulating plate and the pressing plate through the injection hopper and the telescopic tube. In the process of injecting the material, the motor drives the rotating rod to rotate, and the rotating rod drives the scraper to rotate. The rotation of the scraper can scrape the material flat. When a certain amount of material is injected, the scraper is first rotated to the bottom. The troughs are aligned, and then the pressure plate is driven down by the hydraulic rod. When the pressure plate descends, the scraper squeezes the movable baffle. At this time, the telescopic support and the spring are compressed until the scraper enters the bottom trough completely. As the scraper continues to descend, the material is squeezed, and the granulation work is completed with the cooperation of the granulating plate and the rotating slicing plate. The cut fertilizer particles fall to the inner surface of the granulator box, and then the hot air is blown into the inside of the granulator box by the hot air blower. The hot air can not only blow the fertilizer particles out of the granulator box, but also heat and dry them. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 This is one of the schematic diagrams of the planar structure of the utility model;
[0022] Figure 3 This is the second schematic diagram of the planar structure of the present utility model.
[0023] Reference numerals:
[0024] 1. Granulator box; 2. Box cover; 3. Granulator plate; 4. Motor; 5. Rotating rod; 6. Slicer plate; 7. Scraper; 8. Pressing plate; 801. Bottom trough; 802. Telescopic support; 803. Spring; 804. Movable baffle; 9. Hydraulic rod; 10. Filling hopper; 11. Telescopic pipe; 12. Hot air blower; 13. Air pipe; 14. Mounting plate; 15. Discharge port; 16. Support leg. DETAILED DESCRIPTION
[0025] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:
[0026] See also Figure 1-3According to an embodiment of the utility model, a granulator for producing controlled-release fertilizers comprises a granulator box 1, a box cover 2 is installed on the granulator box 1, a granulator plate 3 is installed inside the granulator box 1, a lifting and lowering pressing plate 8 is arranged above the granulator plate 3, a bottom groove 801 is opened at the bottom end of the pressing plate 8, a movable baffle 804 is arranged inside the bottom groove 801, a rotatable scraper 7 is arranged between the granulator plate 3 and the pressing plate 8, the size of the scraper 7 matches the size of the bottom groove 801, a rotatable slicing plate 6 is arranged below the granulator plate 3, and the granulator plate 3 and the pressing plate 8 are injected into the granulator plate 3 and the pressing plate 8. The material between the plates 8 can be scraped flat by the scraper 7 to ensure the uniformity of the particles during subsequent granulation. When filling the material, the movable baffle 804 can block the opening of the bottom trough 801 to prevent the material from entering the bottom trough 801. During extrusion, the scraper 7 is first rotated to align with the bottom trough 801, and then the material is squeezed by descending the scraper 7. The granulation work is completed in cooperation with the granulating plate 3 and the rotating slicing plate 6. When the scraper 7 descends, the movable baffle 804 can be squeezed into the bottom trough 801 by the scraper 7 to avoid affecting the subsequent granulation operation.
[0027] A motor 4 is fixedly mounted on the top of the box cover 2 , and a rotating rod 5 is mounted on the output end of the motor 4 .
[0028] The slicer plate 6 and the scraper plate 7 are both fixedly mounted on the rotating rod 5 .
[0029] A telescopic support 802 is installed at the inner top of the bottom groove 801 , a spring 803 is sleeved and connected to the telescopic support 802 , and a movable baffle 804 is installed at the telescopic end of the telescopic support 802 .
[0030] A hydraulic rod 9 is installed at the top of the pressure plate 8 , and the hydraulic rod 9 is fixedly installed at the inner bottom end of the box cover 2 .
[0031] A material injection hopper 10 is installed at the top end of the box cover 2 , a telescopic tube 11 is installed at the bottom end of the material injection hopper 10 , and the bottom end of the telescopic tube 11 penetrates and is fixedly connected to the pressing plate 8 .
[0032] A hot air blower 12 is installed on one side of the granulator box 1, and an air pipe 13 is connected to one side of the hot air blower 12. One end of the air pipe 13 extends into the interior of the granulator box 1. A mounting plate 14 is installed at the bottom end of the hot air blower 12, and the mounting plate 14 is fixedly mounted on the outer wall of the granulator box 1.
[0033] A discharge port 15 is provided at the bottom of one side of the granulator box 1 , and a plurality of groups of legs 16 are fixedly mounted at the bottom of the granulator box 1 .
[0034] The working principle of the granulator for controlled-release fertilizer production of the utility model patent is as follows: in the initial state, the scraper 7 and the bottom trough 801 are staggered, at this time, the movable baffle 804 is located at the opening of the bottom trough 801, and the bottom surface of the movable baffle 804 is flush with the bottom surface of the pressing plate 8, at this time, the movable baffle 804 can block the opening of the bottom trough 801 to prevent the material from entering the inside of the bottom trough 801, and the material is injected into the space between the granulating plate 3 and the pressing plate 8 through the injection hopper 10 and the telescopic tube 11. In the process of injecting the material, the motor 4 drives the rotating rod 5 to rotate, and the rotating rod 5 drives the scraper 7 to rotate. The rotation of the scraper 7 can scrape the material flat, and when a certain amount of material is injected When the scraper 7 is in operation, the scraper 7 is first rotated to align with the bottom groove 801, and then the pressure plate 8 is driven to descend by the hydraulic rod 9. When the pressure plate 8 descends, the scraper 7 squeezes the movable baffle 804. At this time, the telescopic support 802 and the spring 803 are compressed until the scraper 7 completely enters the bottom groove 801. As the scraper 7 continues to descend, the material is squeezed, and the granulation work is completed in cooperation with the granulating plate 3 and the rotating slicing plate 6. The cut fertilizer particles fall to the inner surface of the granulator box 1, and then hot air is blown into the interior of the granulator box 1 through the hot air blower 12. The hot air can not only blow the fertilizer particles out of the granulator box 1, but also heat and dry them.
[0035] It should be noted that the granulating plate 3, the motor 4 and the hydraulic rod 9 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.
[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A granulator for producing controlled-release fertilizers, comprising a granulator box (1), wherein a box cover (2) is installed on the granulator box (1), characterized in that: A granulating plate (3) is installed inside the granulating machine box (1), a lifting and lowering pressing plate (8) is arranged above the granulating plate (3), a bottom groove (801) is opened at the bottom end of the pressing plate (8), a movable baffle (804) is arranged inside the bottom groove (801), a rotatable scraper (7) is arranged between the granulating plate (3) and the pressing plate (8), the size of the scraper (7) matches the size of the bottom groove (801), and a rotatable slicing plate (6) is arranged below the granulating plate (3).
2. A granulator for producing controlled-release fertilizer according to claim 1, characterized in that: A motor (4) is fixedly mounted on the top of the box cover (2), and a rotating rod (5) is mounted on the output end of the motor (4).
3. A granulator for producing controlled-release fertilizer according to claim 2, characterized in that: The slicer plate (6) and the scraper plate (7) are both fixedly mounted on the rotating rod (5).
4. A granulator for producing controlled-release fertilizer according to claim 2, characterized in that: A telescopic support (802) is installed at the inner top end of the bottom groove (801), a spring (803) is sleeved and connected to the telescopic support (802), and the movable baffle (804) is installed at the telescopic end of the telescopic support (802).
5. A granulator for producing controlled-release fertilizer according to claim 2, characterized in that: A hydraulic rod (9) is installed at the top end of the pressure plate (8), and the hydraulic rod (9) is fixedly installed at the inner bottom end of the box cover (2).
6. A granulator for producing controlled-release fertilizer according to claim 2, characterized in that: A material injection hopper (10) is installed at the top end of the box cover (2), a telescopic tube (11) is installed at the bottom end of the material injection hopper (10), and the bottom end of the telescopic tube (11) is penetrated and fixedly connected to the pressing plate (8).
7. A granulator for producing controlled-release fertilizer according to claim 1, characterized in that: A hot air blower (12) is installed on one side of the granulator box (1), and an air pipe (13) is connected to one side of the hot air blower (12). One end of the air pipe (13) extends into the interior of the granulator box (1). A mounting plate (14) is installed at the bottom end of the hot air blower (12), and the mounting plate (14) is fixedly mounted on the outer wall of the granulator box (1).
8. A granulator for producing controlled-release fertilizer according to claim 1, characterized in that: A discharge port (15) is provided at the bottom end of one side of the granulator box (1), and a plurality of groups of legs (16) are fixedly mounted at the bottom end of the granulator box (1).
Citation Information
Patent Citations
Granulator for producing potassium fulvate type controlled-release fertilizer
CN216879224U