Tubular reactor for oxidation reaction

By setting up an air pump, air distribution plate and inclined pipe in the oxidation reaction tube, the problem of insufficient mixing of traditional oxidation reactors during high viscosity and high concentration materials is solved, the full mixing of raw materials and the improvement of reaction efficiency is achieved, and the flexible gas inflow is achieved through the tee pipe and the filter.

CN222943502UActive Publication Date: 2025-06-06YANTAI ARTESEN MASCH TECH CO LTD
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Patent Information

Application Number
CN202421647545.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-06
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

When traditional oxidation reactors treat high viscosity and high concentration materials or conduct specific reactions, it is difficult to cooperate with large external stirring components for stirring operations, resulting in insufficient mixing of raw materials and affecting the oxidation reaction effect.

Method used

A tubular reactor for oxidation reaction was designed. By setting up an air pump, a gas distribution plate and an inclined tube in the main body of the tubular reactor, gas flow is used to promote raw material mixing, and the function of passing different types of gases is realized through a tee pipe, an external duct and a filter.

Benefits of technology

Through the design of the air pump and the air distribution plate, the full mixing and uniformity of the raw materials are achieved, and the efficiency of the oxidation reaction is improved. Through the setting of the tee pipe and the filter screen, different types of gas can be passed in as needed, satisfying different reaction conditions.

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Abstract

The utility model relates to the technical field of tubular reactors, in particular to a tubular reactor for oxidation reaction, which comprises a tubular reactor main body, an exhaust pipe is fixedly mounted at the top of the tubular reactor main body, an air pump is arranged on one side of the tubular reactor main body, and an air outlet pipe is fixedly mounted at the air outlet end of the air pump. A conveying pipe is fixedly installed at the tail end of the gas outlet pipe, a gas distribution disc is fixedly installed at the tail end of the conveying pipe and located at the position, close to the bottom, in the tubular reactor body, a center hole is formed in the center of the gas distribution disc, and an inclined face is arranged on the top face of the gas distribution disc; a plurality of inclined pipes which are annularly arranged at equal intervals are fixedly installed on the bottom face of the gas distribution disc, and a one-way valve is fixedly installed on the conveying pipe. The mixing device facilitates ventilation for mixing operation, promotes more uniform mixing, and is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of tubular reactors, in particular to a tubular reactor for oxidation reactions. Background Art

[0002] With the rapid development of the chemical industry, oxidation reaction is a key step in chemical synthesis, and the design and optimization of its reactor is particularly important. When performing oxidation reaction operations, traditional oxidation reactors, such as kettle reactors and stirred reactors, have met production needs to a certain extent, but there are still many shortcomings when processing high-viscosity and high-concentration materials or performing specific reactions. Tubular reactors for oxidation reactions have become an important research direction in the current chemical industry to improve reaction efficiency, optimize the reaction environment, and reduce energy consumption.

[0003] At present, the preferred container for oxidation reaction is a tubular reactor. There are many types of tubular reactors on the market. However, most tubular reactors are difficult to be used with large external stirring components for stirring, such as common stirring motors and stirring blades, due to their relatively small inner diameter. The stirring motor and stirring blades cannot be assembled normally, which will cause the lack of corresponding stirring components on such tubular reactors, which is not conducive to promoting the full mixing of raw materials, and will affect the oxidation reaction effect of the materials, causing inconvenience to users. In view of this, we propose a tubular reactor for oxidation reaction. Utility Model Content

[0004] The purpose of the utility model is to provide a tubular reactor for oxidation reaction to solve the defects mentioned in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A tubular reactor for oxidation reaction comprises a tubular reactor body, an exhaust pipe is fixedly installed on the top of the tubular reactor body, an air pump is arranged on one side of the tubular reactor body, an outlet pipe is fixedly installed on the outlet end of the air pump, a delivery pipe is fixedly installed on the end of the outlet pipe, a gas distribution plate is fixedly installed on the end of the delivery pipe, the gas distribution plate is located near the bottom of the tubular reactor body, a center hole is arranged at the center of the gas distribution plate, an inclined surface is arranged on the top surface of the gas distribution plate, and a plurality of inclined tubes arranged in a ring with equal intervals are fixedly installed on the bottom surface of the gas distribution plate.

[0007] Preferably, the inclined surface is arranged to be inclined downward at 45° to 60° toward one side of the central hole, so that the liquid flows along the inclined surface to the central hole.

[0008] Preferably, the inclined tube is arranged to be inclined downward by 50° to 70° toward the center of the central hole, so that the gas discharged from the end of the inclined tube can escape upward along the central hole.

[0009] Preferably, a one-way valve is fixedly installed on the delivery pipe, and the one-way valve is used for one-way flow operation.

[0010] Preferably, a transparent window arranged along the height direction is provided on the cylinder of the tubular reactor body, and the transparent window is used for observing the operation.

[0011] Preferably, two upper and lower symmetrical support rings are fixedly mounted on the cylinder of the tubular reactor body, a support plate is fixedly mounted on the support ring, and the support plate is fixedly mounted on the external frame.

[0012] Preferably, a three-way pipe is fixedly installed on the air inlet end of the air pump, a three-way valve is fixedly installed on the three-way pipe, an external pipe is fixedly installed on the other tube body of the three-way pipe, a flaring sleeve is fixedly installed on the remaining tube body of the three-way pipe, and a filter is arranged on the flaring sleeve.

[0013] Preferably, a fixing ring is fixedly installed on the end of the expansion sleeve, a limiting ring is fixedly installed on the filter screen, and the limiting ring is fixedly connected to the fixing ring by a plurality of fastening bolts.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model is provided with an air pump to ensure that when in use, the air pump can be used to work to introduce gas, and the gas flows in the liquid in the tubular reactor body in the form of bubbles, which can promote the mixing of raw materials in the tubular reactor body to be more sufficient and uniform, thereby achieving the effect of being able to mix the raw materials and promoting more uniform mixing of the raw materials.

[0016] 2. The utility model can introduce air from the outside that has been filtered by the filter through the three-way pipe, external pipe and filter, and can also connect the external pipe to other corresponding gas delivery pipelines in the outside world, so that corresponding types of gases can be introduced according to actual needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the explosion structure of the utility model;

[0019] Figure 3 It is one of the partial structural schematic diagrams of the utility model;

[0020] Figure 4 This is the second partial structural schematic diagram of the utility model.

[0021] The meaning of each number in the figure is:

[0022] 1. Tubular reactor body; 10. Transparent window; 11. Support ring; 12. Support plate; 13. Exhaust pipe;

[0023] 2. Air pump; 20. Air outlet pipe; 21. Delivery pipe; 22. One-way valve; 23. Air distribution plate; 231. Center hole; 232. Inclined surface; 24. Inclined pipe; 25. Three-way pipe; 251. Three-way valve; 26. External pipe; 27. Expanding sleeve; 271. Fixed ring; 28. Filter screen; 281. Limiting ring. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 4 The utility model provides a technical solution: a tubular reactor for oxidation reaction, comprising a tubular reactor body 1, an exhaust pipe 13 is fixedly installed on the top of the tubular reactor body 1, an air pump 2 is arranged on one side of the tubular reactor body 1, an outlet pipe 20 is fixedly installed on the outlet end of the air pump 2, a delivery pipe 21 is fixedly installed on the end of the delivery pipe 21, a gas distribution plate 23 is fixedly installed on the end of the delivery pipe 21, the gas distribution plate 23 is located near the bottom of the tubular reactor body 1, a center hole 231 is arranged at the center of the gas distribution plate 23, an inclined surface 232 is arranged on the top surface of the gas distribution plate 23, and a plurality of inclined pipes 24 arranged in a ring shape with equal intervals are fixedly installed on the bottom surface of the gas distribution plate 23, so that the gas can be discharged along the inclined pipes 24, and as the gas flows in the tubular reactor body 1, it can promote the mixing of the stock liquid in the tubular reactor body 1 to be more fully mixed, thereby achieving the effect of ventilation mixing.

[0026] In this embodiment, the inclined surface 232 is arranged to be inclined downward at an angle of 45° to 60° toward one side of the central hole 231 , so that the liquid flows along the inclined surface 232 to the central hole 231 .

[0027] Specifically, the inclined tube 24 is arranged to be inclined downward by 50° to 70° toward the center of the center hole 231, so that the gas discharged from the end of the inclined tube 24 can escape upward along the center hole 231 to achieve a ventilation mixing operation.

[0028] Furthermore, a one-way valve 22 is fixedly installed on the delivery pipe 21, and the one-way valve 22 is used for one-way flow operation.

[0029] In addition, a transparent window 10 is provided on the cylinder of the tubular reactor body 1 along the height direction. The transparent window 10 is made of a transparent material and is used for observation operation.

[0030] It is worth noting that two upper and lower symmetrical support rings 11 are fixedly mounted on the cylinder of the tubular reactor body 1, and a support plate 12 is fixedly mounted on the support ring 11, and the support plate 12 is fixedly mounted on the external frame.

[0031] In this embodiment, a three-way pipe 25 is fixedly installed at the air inlet end of the air pump 2, a three-way valve 251 is fixedly installed on the three-way pipe 25, an external pipe 26 is fixedly installed on the other pipe body of the three-way pipe 25, and a flaring sleeve 27 is fixedly installed on the remaining pipe body of the three-way pipe 25. A filter screen 28 is arranged on the flaring sleeve 27 to facilitate the introduction of air filtered by the filter screen 28, or to connect the external pipe 26 to a corresponding gas pipeline in the outside world to realize the transportation of other types of gases.

[0032] It is worth noting that a fixing ring 271 is fixedly installed on the end of the expansion sleeve 27, and a limiting ring 281 is fixedly installed on the filter screen 28. The limiting ring 281 is fixedly connected to the fixing ring 271 by a plurality of fastening bolts, so as to facilitate fixing and disassembly operations.

[0033] When the tubular reactor for oxidation reaction of the utility model is in use, the external pipe 26 is connected to the corresponding gas delivery pipeline of the outside world according to actual needs, and the three-way valve 251 is rotated until the external pipe 26 is connected to the air pump 2. After the air pump 2 is connected to the external power supply and starts working, the gas can be transported to the end of the inclined pipe 24 and discharged. The gas flows into the tubular reactor body 1, which can promote more uniform mixing of the stock liquid. In addition, when the three-way valve 251 is rotated until the expansion sleeve 27 is connected to the outside world, the air pump 2 works and can filter the outside air through the filter screen 28 and then transport it to the tubular reactor body 1.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A tubular reactor for oxidation reaction, comprising a tubular reactor body (1), characterized in that: An exhaust pipe (13) is fixedly mounted on the top of the tubular reactor body (1); an air pump (2) is arranged on one side of the tubular reactor body (1); an outlet pipe (20) is fixedly mounted on the outlet end of the air pump (2); a delivery pipe (21) is fixedly mounted on the end of the outlet pipe (20); a gas distribution plate (23) is fixedly mounted on the end of the delivery pipe (21); the gas distribution plate (23) is located near the bottom of the tubular reactor body (1); a center hole (231) is arranged at the center of the gas distribution plate (23); an inclined surface (232) is arranged on the top surface of the gas distribution plate (23); and a plurality of inclined tubes (24) arranged in a ring shape and at equal intervals are fixedly mounted on the bottom surface of the gas distribution plate (23).

2. The tubular reactor for oxidation reaction according to claim 1, characterized in that: The inclined surface (232) is arranged to be inclined downward at an angle of 45° to 60° toward one side of the central hole (231), so that the liquid flows along the inclined surface (232) to the central hole (231).

3. The tubular reactor for oxidation reaction according to claim 1, characterized in that: The inclined tube (24) is arranged to be inclined downward by 50° to 70° toward the center of the central hole (231), so that the gas discharged from the end of the inclined tube (24) can escape upward along the central hole (231).

4. The tubular reactor for oxidation reaction according to claim 1, characterized in that: A one-way valve (22) is fixedly mounted on the delivery pipe (21), and the one-way valve (22) is used for one-way flow operation.

5. The tubular reactor for oxidation reaction according to claim 1, characterized in that: The barrel of the tubular reactor body (1) is provided with a transparent window (10) arranged along the height direction, and the transparent window (10) is used for observing the operation.

6. The tubular reactor for oxidation reaction according to claim 1, characterized in that: Two upper and lower symmetrical support rings (11) are fixedly mounted on the cylinder of the tubular reactor body (1), a support plate (12) is fixedly mounted on the support ring (11), and the support plate (12) is fixedly mounted on the external frame.

7. The tubular reactor for oxidation reaction according to claim 1, characterized in that: A three-way pipe (25) is fixedly mounted on the air inlet end of the air pump (2), a three-way valve (251) is fixedly mounted on the three-way pipe (25), an external pipe (26) is fixedly mounted on another pipe body of the three-way pipe (25), a flaring sleeve (27) is fixedly mounted on the remaining pipe body of the three-way pipe (25), and a filter screen (28) is arranged on the flaring sleeve (27).

8. The tubular reactor for oxidation reaction according to claim 7, characterized in that: A fixing ring (271) is fixedly mounted on the end of the expansion sleeve (27), a limiting ring (281) is fixedly mounted on the filter screen (28), and the limiting ring (281) is fixedly connected to the fixing ring (271) via a plurality of fastening bolts.