Improved storage battery separator forming machine
By designing an improved battery separator molding machine, the automatic drop and transmission of separator is achieved by using the control mechanism, which solves the problems of breakage and manual operation risks during separator molding, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202421745815.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing battery partition hot presses are difficult to prevent breakage when the partition is first formed, and require manual manpower to manually remove the partition, which has a large workload and a risk of clamping.
An improved battery partition molding machine is designed, and the control mechanism includes an installation cabinet, a limit frame, a locker and a stamping mechanism. Through the driving of servo motor, dual-axis motor and hydraulic rod, the partition is automatically dropped and transferred, and manual intervention is avoided.
It effectively prevents the breaking of the partition during molding, and realizes the automatic drop and transmission of the partition, reduces the amount of manual operation, reduces the risk of pinching, and improves production efficiency and safety.
Smart Images

Figure CN222944272U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery production, in particular to an improved battery separator forming machine. Background Art
[0002] The battery separator body is an important component of the lead-acid battery. The structure of the separator body directly affects the discharge capacity and charge and discharge cycle life of the battery. It can prevent the positive and negative plates from contacting each other and causing internal short circuits in the battery, and can withstand the variable force caused by deformation, bending and shedding of active substances in the plates. After the battery separator is formed by hot pressing, the edges and corners of the separator sometimes adhere to the upper mold, making the remaining part bulging but the whole part unable to fall off. At this time, the separator is still at a relatively high temperature and is more susceptible to irreversible damage. Some existing separator hot presses are not convenient for preventing the separator from being damaged when it is just formed, and are not convenient for automatically removing the separator. Manual manpower is required to remove the separator that has not fallen off. While the workload increases, there is also a risk of hands being pinched, which is inconvenient to use. Utility Model Content
[0003] The purpose of the utility model is to provide an improved battery separator forming machine to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] An improved battery separator forming machine comprises a regulating mechanism, which comprises an installation cabinet and two card seats, a limiting frame is slidably connected to the inner rear side wall of the installation cabinet, a plurality of suspension arms are rotatably connected to both sides of the limiting frame, the bottom ends of two adjacent suspension arms are rotatably connected to the outer wall of the adjacent card seat, a round rod is rotatably connected to the front side of the card seat, two connecting rods are fixedly connected to the outer wall of the round rod, a positioning rod is fixedly connected between one ends of the two adjacent connecting rods, a card block for removing the battery separator body from the upper mold is slidably connected inside the positioning rod, a power module 2 for driving the limiting frame to move in the vertical direction is arranged inside the installation cabinet, a power module 1 for driving the two card seats to move synchronously is arranged inside the limiting frame, and a stamping mechanism for hot pressing the battery separator body is arranged inside the installation cabinet.
[0006] Furthermore, the power module 2 includes a servo motor fixedly connected to the top of the installation cabinet, a slider 1 is fixedly connected to the rear side of the limit frame, the slider 1 is slidably connected between the inner rear side walls of the installation cabinet, a screw rod is connected between the inner rear side walls of the installation cabinet, the screw rod passes through the slider 1 and is screwed thereto, and the output end of the servo motor passes through the installation cabinet and is fixedly connected to the top of the screw rod.
[0007] Furthermore, a second slide block is fixedly connected to an inner wall of the clamping block, the second slide block penetrates the adjacent positioning rod and is slidably connected thereto, and a return spring is fixedly connected between one end of the second slide block and the positioning rod.
[0008] Furthermore, a plurality of auxiliary rods are rotatably connected to the top arc surface of the clamping block.
[0009] Furthermore, two guide plates are symmetrically fixedly connected to the inner top surface of the installation cabinet, and a sliding roller is rotatably connected to the outer wall of the round rod.
[0010] Furthermore, the rear end of the round rod is fixedly connected with an axis block, the axis block passes through the adjacent socket and is rotatably connected thereto, a torsion spring is fixedly connected between the axis block and the socket, a limiting block is fixedly connected to the outer wall of the round rod, and a stop block is fixedly connected to the front side of the socket.
[0011] Furthermore, the power module 1 includes a dual-axis motor fixedly connected to the inner top wall of the limit frame, and power rods are rotatably connected to the two inner walls of the limit frame. The two output ends of the dual-axis motor are respectively fixedly connected to adjacent power rods. Both ends of the limit frame are located on the inner bottom surface and are rotatably connected to multiple shaft rods. One end of the shaft rod passes through the limit frame and is fixedly connected to the top of the adjacent boom. Pulleys are fixedly sleeved on both ends of the power rod and the outer wall of the shaft rod, and two adjacent pulleys are connected by belt transmission.
[0012] Furthermore, the stamping mechanism includes a hanging plate fixedly connected to the top surface of the installation cabinet, the hanging plate is slidably connected to two limit rods 1 inside, the bottom ends of the two limit rods 1 are fixedly connected to a pressure plate, a hydraulic rod is fixedly embedded in the bottom of the hanging plate, the output end of the hydraulic rod is fixedly connected to the top of the pressure plate, the bottom of the pressure plate is fixedly connected to an upper mold, the inner bottom surface of the installation cabinet is fixedly connected to a support platform, the top of the support platform is fixedly connected to a lower mold, and two limit rods 2 are symmetrically fixedly connected to the top of the support platform, and the limit rods 2 pass through the pressure plate and are slidably connected to it.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. A card block is connected by sliding on the outer walls of the two positioning rods. After the stamping is completed, the upper mold drives the battery partition body to move upward and stops briefly during the process. The limit frame moves downward and the round rod drives the two positioning rods to rotate to press the battery partition body against the bottom of the upper mold to prevent it from partially protruding down, so as to prevent it from being damaged when the partition is just formed. During the upward movement of the upper mold, the card block is stuck in the top of the battery partition body, which is convenient for automatically peeling off the partition. The dual-axis motor is started to drive the two card seats to rotate forward to transfer the battery partition body, avoiding the risk of being pinched and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the side section structure of the installation cabinet of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the pressing plate of the utility model;
[0018] Figure 4 This is a schematic diagram of the rear side structure of the limit frame of the utility model;
[0019] Figure 5 It is a schematic diagram of the side section structure of the limit frame of the utility model;
[0020] Figure 6 This is a schematic diagram of the side section structure of the card holder of the utility model;
[0021] Figure 7 It is a schematic diagram of the side section structure of the compression rod of the utility model.
[0022] In the figure: 10, regulating mechanism; 11, mounting cabinet; 12, limit frame; 121, slider 1; 122, hanging arm; 13, holder; 131, round rod; 1311, limit block; 132, positioning rod; 133, block; 1331, auxiliary rod; 1332, return spring; 1333, slider 2; 134, connecting rod; 135, guide plate; 136, shaft block; 137, torsion spring; 138, stop block; 13 9. Sliding roller; 14. Power module 1; 141. Power rod; 142. Dual-axis motor; 143. Shaft rod; 144. Pulley; 15. Power module 2; 151. Servo motor; 152. Screw rod; 20. Stamping mechanism; 21. Hanging plate; 22. Limit rod 1; 23. Hydraulic rod; 24. Press plate; 25. Upper mold; 26. Support table; 27. Lower mold; 28. Limit rod 2; 30. Battery partition body. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figures 1 to 7In the embodiment of the utility model, an improved battery separator forming machine includes a regulating mechanism 10, which includes a mounting cabinet 11 and two card seats 13. A limited frame 12 is slidably connected to the inner rear side wall of the mounting cabinet 11. Both sides of the limited frame 12 are rotatably connected to multiple hanging arms 122. The bottom ends of two adjacent hanging arms 122 are rotatably connected to the outer walls of the adjacent card seats 13. The front side of the card seat 13 is rotatably connected to a round rod 131. Two connecting rods 134 are fixedly connected to the outer wall of the round rod 131. The adjacent two A positioning rod 132 is fixedly connected between one end of the connecting rod 134, and a block 133 for pushing the battery partition body 30 off the upper mold 25 is slidably connected inside the positioning rod 132. A power module 2 15 for driving the limit frame 12 to move in the vertical direction is arranged inside the installation cabinet 11, and a power module 1 14 for driving the two holders 13 to move synchronously is arranged inside the limit frame 12. A stamping mechanism 20 for hot pressing the battery partition body 30 is arranged inside the installation cabinet 11.
[0026] Specifically, a card block 133 is slidably connected to the outer wall of the two positioning rods 132. After the stamping is completed, the upper mold 25 drives the battery partition body 30 to move up and stops briefly during the process. When the limit frame 12 drives the two card seats 13 to move down, the round rod 131 is separated from the guide plate 135. The round rod 131 drives the two positioning rods 132 to rotate quickly to make them contact with the battery partition body 30, and the battery partition body 30 is pressed against the bottom of the upper mold 25 to prevent it from automatically falling and causing damage. During the process, the arc surface of the card block 133 is guided by the upper mold 25 to slide and is respectively placed at both ends of the upper mold 25. Then the upper mold 25 continues to move up, and the reset spring is pressed during the process. 1332 pulls the block 133 to get into the top of the battery partition body 30, and the block 133 cooperates with the positioning rod 132 to clamp the battery partition body 30 in the middle, and then starts the power rod 141 to drive the two holders 13 to rotate forward to transfer the battery partition body 30. The staff can gently lift the battery partition body 30 upward to remove it, and the holder 13 rotates to its original position, and then the limit frame 12 moves up. During the process, the sliding roller 139 contacts the arc-shaped surface at the bottom end of the guide plate 135 to make the round rod 131 rotate, and the round rod 131 removes the positioning rod 132 from between the upper mold 25 and the lower mold 27 through the connecting rod 134, so as not to affect the next hot pressing operation.
[0027] like Figure 6-7As shown, in this embodiment, a plurality of auxiliary rods 1331 are rotatably connected to the top arc surface of the block 133, a slider 2 1333 is fixedly connected to an inner wall of the block 133, the slider 2 1333 passes through the adjacent positioning rod 132 and is slidably connected thereto, a return spring 1332 is fixedly connected between one end of the slider 2 1333 and the positioning rod 132, the power module 2 15 includes a servo motor 151 fixedly connected to the top of the installation cabinet 11, a slider 121 is fixedly connected to the rear side of the limit frame 12, the slider 121 is slidably connected between the inner rear side walls of the installation cabinet 11, a screw rod 152 is connected between the inner rear side walls of the installation cabinet 11, the screw rod 152 passes through the slider 121 and is screwed thereto, the output end of the servo motor 151 passes through the installation cabinet 11 and is fixedly connected to the top of the screw rod 152, two guide plates 135 are symmetrically fixedly connected to the inner top surface of the installation cabinet 11, and a sliding roller 139 is rotatably connected to the outer wall of the round rod 131.
[0028] In this embodiment, the friction between the block 133 and the battery separator body 30 and the upper mold 25 is reduced by the auxiliary rod 1331, thereby extending the service life. The block 133 is slidably limited by the slider 1333, and the block 133 is pulled by the reset spring 1332 to make it close to the two ends of the upper mold 25. The limit frame 12 is slidably limited by the slider 121 and the servo motor 151 is started to drive the screw rod 152. 152 rotates, thereby driving the slider 121. The slider 121 drives the limit frame 12 to move up and down as a whole for regulation. When the limit frame 12 moves up, it drives the round rod 131 to move up so that the stopper 138 contacts the guide plate 135. The guide plate 135 moves the sliding roller 139 to make the round rod 131 rotate as a whole, so that the two connecting rods 134 drive the positioning rod 132 away from the upper mold 25, so that the positioning rod 132 is moved away from between the upper mold 25 and the lower mold 27 to prevent subsequent impact on the hot pressing operation.
[0029] like Figure 5-6 As shown, in this embodiment, the power module 14 includes a dual-axis motor 142 fixedly connected to the inner top wall of the limit frame 12, and power rods 141 are rotatably connected on the two inner walls of the limit frame 12. The two output ends of the dual-axis motor 142 are respectively fixedly connected to the adjacent power rods 141, and the two ends of the limit frame 12 are located on the inner bottom surface and are rotatably connected to multiple shaft rods 143. One end of the shaft rod 143 penetrates the limit frame 12 and is fixedly connected to the top of the adjacent boom 122. Pulleys 144 are fixedly sleeved on the outer walls of the two ends of the power rod 141 and the shaft rod 143, and the two adjacent pulleys 144 are connected by belt transmission. The rear end of the round rod 131 is fixedly connected to a shaft block 136, and the shaft block 136 penetrates the adjacent card seat 13 and is rotatably connected thereto. A torsion spring 137 is fixedly connected between the shaft block 136 and the card seat 13, and a limiting block 1311 is fixedly connected to the outer wall of the round rod 131, and a stopper 138 is fixedly connected to the front side of the card seat 13.
[0030] During specific implementation, starting the dual-axis motor 142 can drive the two power rods 141 to rotate, thereby driving the adjacent shaft rods 143 to rotate through the transmission of two sets of pulleys 144. Since the two hanging arms 122 cooperate to limit the rotation of a holder 13, the holder 13 always remains horizontal, so that the battery partition body 30 is delivered to the front side through the positioning rods 132 on the two holders 13 and the block 133. The staff does not need to put their hands between the upper mold 25 and the lower mold 27, avoiding the safety hazard of being pinched. The round rod 131 is limited by the shaft block 136, and the reset direction of the round rod 131 is limited by the torsion spring 137. The rotation range of the round rod 131 is limited by the block 138 to the limit block 1311.
[0031] Embodiment 2
[0032] On the basis of the first embodiment, in order to be able to transfer the battery separator body 30 forward as a whole, the staff does not need to put their hands between the upper mold 25 and the lower mold 27 to avoid the risk of being pinched.
[0033] like Figure 2-3 As shown, in the present embodiment, the stamping mechanism 20 includes a hanging plate 21 fixedly connected to the inner top surface of the installation cabinet 11, and two limit rods 22 are slidably connected inside the hanging plate 21, and the bottom ends of the two limit rods 22 are fixedly connected to a pressing plate 24, and a hydraulic rod 23 is fixedly embedded in the bottom of the hanging plate 21, and the output end of the hydraulic rod 23 is fixedly connected to the top of the pressing plate 24, and the bottom of the pressing plate 24 is fixedly connected to an upper mold 25, and the inner bottom surface of the installation cabinet 11 is fixedly connected to a support platform 26, and the top of the support platform 26 is fixedly connected to a lower mold 27, and the top of the support platform 26 is symmetrically fixedly connected to two limit rods 28, and the limit rods 28 pass through the pressing plate 24 and are slidably connected to it.
[0034] During specific implementation, the upper mold 25 and the pressure plate 24 are limited in sliding in the vertical direction by two limit rods 1 22 cooperating with the limit rod 2 28. Compared with the traditional hot pressing system, the middle to front space between the upper mold 25 and the lower mold 27 is not blocked. Therefore, without affecting the hot pressing operation itself, space is provided for the movement of the positioning rods 132, so that the two positioning rods 132 can extend the battery partition body 30 forward. Starting the hydraulic rod 23 can drive the pressure plate 24 and the upper mold 25 to press down, so that the battery partition body 30 is hot pressed by the upper mold 25 and the lower mold 27.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An improved battery separator forming machine, characterized in that: The invention comprises a regulating mechanism (10), wherein the regulating mechanism (10) comprises an installation cabinet (11) and two card seats (13), wherein a limiting frame (12) is slidably connected to the inner rear side wall of the installation cabinet (11), and both sides of the limiting frame (12) are rotatably connected to a plurality of suspension arms (122), and the bottom ends of two adjacent suspension arms (122) are rotatably connected to the outer walls of the adjacent card seats (13), and the front side of the card seats (13) is rotatably connected to a round rod (131), and two connecting rods (134) are fixedly connected to the outer walls of the round rod (131), and one end of the two adjacent connecting rods (134) is A positioning rod (132) is fixedly connected therebetween, a clamping block (133) for removing the battery partition body (30) from the upper mold (25) is slidably connected inside the positioning rod (132), a power module 2 (15) for driving the limiting frame (12) to move in the vertical direction is arranged inside the installation cabinet (11), a power module 1 (14) for driving the two clamping seats (13) to move synchronously is arranged inside the limiting frame (12), and a stamping mechanism (20) for hot pressing the battery partition body (30) is arranged inside the installation cabinet (11).
2. An improved battery separator forming machine according to claim 1, characterized in that: The power module 2 (15) comprises a servo motor (151) fixedly connected to the top of the installation cabinet (11); a slider 1 (121) is fixedly connected to the rear side of the limit frame (12); the slider 1 (121) is slidably connected between the inner rear side walls of the installation cabinet (11); a screw rod (152) is connected between the inner rear side walls of the installation cabinet (11); the screw rod (152) passes through the slider 1 (121) and is screwed thereto; and an output end of the servo motor (151) passes through the installation cabinet (11) and is fixedly connected to the top end of the screw rod (152).
3. An improved battery separator forming machine according to claim 1, characterized in that: A second slider (1333) is fixedly connected to an inner wall of the block (133), and the second slider (1333) passes through the adjacent positioning rod (132) and is slidably connected thereto. A return spring (1332) is fixedly connected between one end of the second slider (1333) and the positioning rod (132).
4. An improved battery separator forming machine according to claim 1, characterized in that: A plurality of auxiliary rods (1331) are rotatably connected to the top arc surface of the clamping block (133).
5. The improved battery separator forming machine according to claim 1, characterized in that: Two guide plates (135) are symmetrically fixedly connected to the inner top surface of the installation cabinet (11), and a sliding roller (139) is rotatably connected to the outer wall of the round rod (131).
6. An improved battery separator forming machine according to claim 1, characterized in that: The rear end of the round rod (131) is fixedly connected to an axle block (136), the axle block (136) passes through the adjacent clamping seat (13) and is rotatably connected thereto, a torsion spring (137) is fixedly connected between the axle block (136) and the clamping seat (13), a limiting block (1311) is fixedly connected to the outer wall of the round rod (131), and a stop block (138) is fixedly connected to the front side of the clamping seat (13).
7. An improved battery separator forming machine according to claim 1, characterized in that: The power module 1 (14) comprises a dual-axis motor (142) fixedly connected to the inner top wall of the limit frame (12); power rods (141) are rotatably connected to the two inner walls of the limit frame (12); two output ends of the dual-axis motor (142) are respectively fixedly connected to adjacent power rods (141); both ends of the limit frame (12) are located on the inner bottom surface and are rotatably connected to a plurality of shaft rods (143); one end of the shaft rod (143) passes through the limit frame (12) and is fixedly connected to the top of the adjacent boom (122); both ends of the power rod (141) and the outer wall of the shaft rod (143) are fixedly sleeved with pulleys (144); and two adjacent pulleys (144) are connected by belt transmission.
8. An improved battery separator forming machine according to claim 1, characterized in that: The punching mechanism (20) comprises a hanging plate (21) fixedly connected to the inner top surface of the installation cabinet (11), the hanging plate (21) is slidably connected with two limit rods (22) inside, the bottom ends of the two limit rods (22) are fixedly connected with a pressing plate (24), a hydraulic rod (23) is fixedly embedded in the bottom of the hanging plate (21), the output end of the hydraulic rod (23) is fixedly connected to the top of the pressing plate (24), the bottom of the pressing plate (24) is fixedly connected with an upper mold (25), the inner bottom surface of the installation cabinet (11) is fixedly connected with a support platform (26), the top of the support platform (26) is fixedly connected with a lower mold (27), the top of the support platform (26) is symmetrically fixedly connected with two limit rods (28), the limit rods (28) pass through the pressing plate (24) and are slidably connected thereto.