One-time stamping equipment for bearing cover plate
By designing a bearing cover plate primary stamping equipment including base, installation components and limiting components, the cumbersome problem of mold replacement process in existing equipment is solved, and the rapid replacement of molding molds and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202421844265.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the mold replacement process of existing bearing cover plate primary stamping equipment, the bolts need to be tightened or loosened one by one, which is cumbersome and time-consuming, which affects production efficiency.
A bearing cover plate primary stamping device including a base, mounting assembly and limit assembly is designed. The moving plate is driven up and down through a hydraulic pump to drive the rotating rod and limit plate to achieve rapid clamping and loosening of the lower mold forming mold, simplifying the mold replacement process.
It realizes rapid replacement of the molding mold, improves the switching efficiency of the production line, simplifies the waste processing process, and improves the automation level and overall efficiency of the production line.
Smart Images

Figure CN222944375U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal stamping, in particular to a one-time stamping device for a bearing cover plate. Background Art
[0002] The bearing cover plate is a component used to protect or encapsulate the bearing. It is usually installed on the outside of the bearing to prevent dust, impurities from intruding, lubricant leakage, and provide a certain degree of mechanical support and protection for the bearing. The design and material of the bearing cover plate will vary depending on the specific application scenario and bearing type.
[0003] In the current field of one-time stamping equipment for bearing cover plates, the lower forming die is one of the core components, and its design and installation method have a profound impact on the overall performance of the equipment, production efficiency and convenience of die replacement.
[0004] At present, many equipments use bolt fastening to fix the lower forming mold on the equipment base or work platform. Although this traditional method ensures the stability and precision of the lower forming mold to a certain extent, during the mold replacement process, the bolt connections need to be tightened or loosened one by one, which is cumbersome and time-consuming. Especially when the production line needs to quickly switch the production of bearing cover plates of different specifications or types, this link becomes a bottleneck restricting production efficiency. Therefore, a one-time stamping equipment for bearing cover plates is proposed to solve the above problems. Utility Model Content
[0005] In order to remedy the above deficiencies, the utility model provides a one-time stamping device for a bearing cover plate, aiming to improve the problem in the prior art that "in the process of mold replacement, the bolts need to be tightened or loosened one by one, which is cumbersome and time-consuming to operate".
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a one-time stamping equipment for a bearing cover plate, comprising a base, the top of the base is fixedly connected with a support column, the top outer wall of the support column is slidably connected with a movable plate, the top of the support column is fixedly connected with the support plate, a hydraulic pump is arranged on the top of the support plate, the outer wall of the output shaft of the hydraulic pump passes through and slides on the top inner wall of the support plate, the bottom end of the output shaft of the hydraulic pump is fixedly connected to the top of the movable plate, the top inner wall of the base is provided with a mounting assembly, the mounting assembly comprises a lower forming mold, the outer wall of the bottom end of the lower forming mold slides on the top inner wall of the base, a limiting groove is provided on the outer side of the bottom end of the lower forming mold, the inner wall of the base is slidably connected to the limiting plate, and the limiting plates are provided in multiple groups, and the rear inner walls of the multiple groups of limiting plates pass through and are slidably connected with stabilizing bars, and the outer wall of the stabilizing bar is fixedly connected to the inner wall of the base.
[0007] As a further description of the above technical solution:
[0008] A rotating rod is arranged on the base near the front side of the limiting plate, and a thread groove 1 is provided on the outer wall of one side of the rotating rod near one group of limiting plates, and the inner wall of the front end of the limiting plate is threadedly connected to the outer wall of the thread groove 1, and a thread groove 2 is provided on the outer wall of one side of the rotating rod near the other group of limiting plates, and the inner wall of the front end of the other group of limiting plates is threadedly connected to the outer wall of the thread groove 2.
[0009] As a further description of the above technical solution:
[0010] The thread groove 1 and the thread groove 2 are arranged in opposite directions.
[0011] As a further description of the above technical solution:
[0012] A limit assembly is arranged on the right side of the base near the outer wall of the rotating rod, and the limit assembly includes a limit column, and the left side of the limit column is inserted into the right inner wall of the base, and the right outer wall of the rotating rod near the limit column is fixedly connected with a fixed cylinder, and the outer wall of the limit column slides on the inner wall of the fixed cylinder, and a moving block is fixedly connected to the top right side of the limit column, and the outer wall of the moving block passes through and is slidably connected to the inner wall of the top end of the fixed cylinder, and the right side of the moving block passes through and is slidably connected to the limit rod, and the outer wall of the bottom end of the limit rod slides on the upper inner wall of the fixed cylinder.
[0013] As a further description of the above technical solution:
[0014] A slot is provided at the left end of the lower side of the limiting rod, a protrusion is provided on the inner wall of the upper side of the fixing cylinder near the slot, and the limiting column is elastically connected to the fixing cylinder through a compression spring.
[0015] As a further description of the above technical solution:
[0016] A crank is arranged on the right side of the rotating rod.
[0017] As a further description of the above technical solution:
[0018] An auxiliary component is provided at the bottom end of the movable plate, and the auxiliary component includes a mounting column, the top end of the mounting column is fixedly connected to the bottom end of the movable plate, the bottom end of the mounting column is provided with an upper molding mold, the inner wall of the mounting column is slidably connected to a slide plate, and the outer side of the bottom end of the slide plate is fixedly connected to a support column.
[0019] As a further description of the above technical solution:
[0020] A rubber pad is provided at the bottom end of the support column, a sliding column is fixedly connected to the middle part of the bottom end of the slide plate, the outer wall of the sliding column slides on the mounting column and the inner wall of the upper molding mold, and the slide plate and the mounting column are elastically connected by a return spring.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, by using the base, the mounting assembly and the limit assembly in coordination, when the lower molding die needs to be replaced, the lower molding die can be quickly removed, so that different specifications or types of bearing cover plates need to be quickly switched on the production line, which effectively promotes the improvement of production efficiency.
[0023] 2. In the utility model, through the coordinated use of the lower forming die, the auxiliary components and the movable plate, when the bearing cover plate is subjected to one-time stamping, the slide plate is driven to move by the resisting column, and the slide column is driven to reset by the elastic force of the reset spring, so that the waste material after stamping is ejected from the upper forming die, thereby simplifying the waste material handling process and improving the automation level and overall efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the utility model;
[0025] Figure 2 It is a top view of the three-dimensional structure cross-section diagram of the base in the utility model;
[0026] Figure 3 It is a front view three-dimensional structural cross-sectional schematic diagram of the fixing cylinder in the utility model;
[0027] Figure 4 It is a right-side perspective structural cross-sectional diagram of the limiting column in the utility model;
[0028] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged three-dimensional structure at point A in the middle.
[0029] Legend:
[0030] 1. Base; 2. Support column; 3. Support plate; 4. Moving plate; 51. Lower molding die; 52. Limit plate; 53. Limit groove; 54. Turn bar; 55. Thread groove one; 56. Stabilizing bar; 57. Thread groove two; 61. Limit column; 62. Fixed cylinder; 63. Limit rod; 64. Compression spring; 65. Slot; 71. Mounting column; 72. Upper molding die; 73. Slide plate; 74. Retaining column; 75. Sliding column; 76. Return spring. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a one-time stamping device for a bearing cover plate, including a base 1, which serves as the basic support structure of the entire device, provides an installation position for other components, and bears the pressure and impact force during the stamping process. The top of the base 1 is fixedly connected with a support column 2, which guides and supports the up and down movement of a movable plate 4, ensuring that the movable plate 4 can move vertically stably. The outer wall of the top of the support column 2 is slidably connected with the movable plate 4, which is connected to the output shaft of the hydraulic pump and moves up and down under the drive of the hydraulic pump, driving the upper forming mold 72 to perform a stamping operation. The top of the support column 2 is fixedly connected with a support plate 3 for installation. A hydraulic pump is provided, and a stable support is provided for the hydraulic pump. A hydraulic pump is arranged on the top of the support plate 3. The outer wall of the output shaft of the hydraulic pump passes through and slides on the inner wall of the top of the support plate 3. The bottom end of the output shaft of the hydraulic pump is fixedly connected to the top of the movable plate 4. The function of the hydraulic pump is to provide power, and the movable plate 4 is driven up and down by the telescopic movement of its output shaft. It is an existing structure and can be implemented by technicians in this field. Since it is an existing technology, it will not be described in detail in this case. An installation component is provided on the inner wall of the top of the base 1. The installation component includes a lower molding die 51, which cooperates with the upper molding die 72 to stamp the bearing cover plate.
[0033] Furthermore, the outer wall of the bottom end of the lower molding die 51 slides on the inner wall of the top end of the base 1, and a limiting groove 53 is opened on the outer side of the bottom end of the lower molding die 51. The inner wall of the base 1 is slidably connected to the limiting plate 52, and the limiting plate 52 is inserted into the inner wall of the limiting groove 53 through cooperation with the rotating rod 54, so that the lower molding die 51 can be quickly clamped and fixed to ensure its stable position during the stamping process. At the same time, different specifications or types of bearing cover plates can be quickly switched, which effectively promotes the optimization of the production process and the improvement of efficiency, and ensures the rapid switching and efficient operation of the production line.
[0034] Reference Figure 2 The limiting plates 52 are provided with multiple groups, and the inner walls of the rear sides of the multiple groups of limiting plates 52 are penetrated and slidably connected with stabilizing rods 56 to provide guidance for the movement of the multiple groups of limiting plates 52 to ensure that they can slide smoothly. The outer walls of the stabilizing rods 56 are fixedly connected to the inner wall of the base 1, and the base 1 is provided with a rotating rod 54 near the front side of the limiting plates 52. The outer wall of the rotating rod 54 on one side near one group of limiting plates 52 is provided with a thread groove 1 55, and the inner wall of the front end of the limiting plate 52 is penetrated and threadedly connected to the outer wall of the thread groove 1 55. The outer wall of the side of the rotating rod 54 near the other group of limiting plates 52 is provided with a thread groove 2 57, and the inner wall of the front end of the other group of limiting plates 52 is penetrated and threadedly connected to the outer wall of the thread groove 2 57. The different thread grooves 1 55 and thread grooves 2 57 on both sides of the rotating rod 54 can drive the two groups of limiting plates 52 to move toward or away from each other at the same time when rotating, so as to achieve the clamping and loosening of the lower molding mold 51.
[0035] Reference Figure 2, Figure 3 and Figure 5 A limit assembly is provided on the right side of the base 1 near the outer wall of the rotating rod 54. The limit assembly includes a limit column 61. The left side of the limit column 61 is inserted into the right inner wall of the base 1. A tooth is provided on the left side of the limit column 61. The tooth is used to increase stability and work together with the fixed cylinder 62 to limit the rotation of the rotating rod 54. The right outer wall of the rotating rod 54 near the limit column 61 is fixedly connected with a fixed cylinder 62, which cooperates with the limit column 61 to limit the rotation of the rotating rod 54. At the same time, by cooperating with the limit rod 63, the limit column 61 can be limited. The outer wall of the limit column 61 slides on the inner wall of the fixed cylinder 62. A moving block is fixedly connected to the top right side of the limit column 61 to provide support for sliding and installation of the limit rod 63. The outer wall of the moving block passes through and is slidably connected to the inner wall at the top end of the fixed cylinder 62. The right side of the moving block passes through and is slidably connected to the limit rod 63.
[0036] Furthermore, the outer wall of the bottom end of the limit rod 63 slides on the upper inner wall of the fixed cylinder 62, and cooperates with the protrusion on the upper inner wall of the fixed cylinder 62 through the slot 65. Under the elastic force of the compression spring 64, the position of the limit column 61 is locked or unlocked. A slot 65 is provided at the left end of the lower side of the limit rod 63, and a protrusion is provided on the upper inner wall of the fixed cylinder 62 near the slot 65. The slot 65 and the protrusion cooperate with each other to lock or unlock the limit rod 63, thereby limiting the limit column 61. The limit column 61 and the fixed cylinder 62 are elastically connected by the compression spring 64, which provides elastic force for the limit column 61, so that it remains inserted into the inner wall of the base 1 when it is not limited, and helps it to reset when unlocked. A crank is provided on the right side of the rotating rod 54 to facilitate the operator to rotate the rotating rod 54.
[0037] Reference Figure 1 and Figure 4 , an auxiliary component is provided at the bottom end of the movable plate 4, and the auxiliary component includes a mounting column 71, which connects the movable plate 4 and the upper forming mold 72, and provides installation space for internal components such as the slide plate 73 and the resist column 74. The top of the mounting column 71 is fixedly connected to the bottom end of the movable plate 4, and the bottom end of the mounting column 71 is provided with an upper forming mold 72, which cooperates with the lower forming mold 51 to complete the stamping forming of the bearing cover plate. At the same time, through holes are opened in the upper forming mold 72 and the lower forming mold 51 for stamping the middle part of the bearing cover plate. The inner wall of the mounting column 71 is slidably connected with a slide plate 73, which connects the resist column 74 and the sliding column 75, and plays a role in transmitting pressure and buffering during the stamping process. The outer side of the bottom end of the slide plate 73 is fixedly connected with a resist column 74, and the resist column 74 is provided with multiple groups.
[0038] Furthermore, a rubber pad is provided at the bottom end of the support column 74, which contacts the stamping material on the lower molding die 51 during stamping to assist in positioning the material and to provide buffering and protection. A sliding column 75 is fixedly connected to the middle part of the bottom end of the slide plate 73, and the outer wall of the sliding column 75 slides on the mounting column 71 and the inner wall of the upper molding die 72 to provide guidance for the up and down movement of the slide plate 73, while being able to eject the stamped waste from the through hole in the upper molding die 72, thereby simplifying the waste handling process and improving the automation level and overall efficiency of the production line. The slide plate 73 is elastically connected to the mounting column 71 by a reset spring 76, which helps the slide plate 73 and the support column 74 to reset after the stamping is completed.
[0039] Working principle: During use, when it is necessary to replace the lower molding mold 51 of a different specification or type, pull the limit rod 63 outward so that the limit rod 63 drives the moving block to move, thereby driving the limit column 61 to slide out from the inner wall of the base 1 and squeeze the compression spring 64. At this time, press the limit rod 63 downward so that its bottom end slides on the inner wall of the fixed tube 62. Under the reverse action force of the compression spring 64, the slot 65 fits with the inner wall protrusion of the fixed tube 62, thereby releasing the restriction on the rotating rod 54.
[0040] At this time, the rotating rod 54 is rotated. Due to the setting of the thread groove 1 55 and the thread groove 2 57 on the outer side of the rotating rod 54, the two adjacent groups of limit plates 52 move toward each other under the guidance of the stabilizing rod 56, and are inserted into the limit groove 53 on the outer side of the bottom end of the lower molding mold 51, thereby clamping and fixing the lower molding mold 51. At this time, the installation of the lower molding molds 51 of different specifications or types is completed.
[0041] Then, the hydraulic pump is started, and the output shaft of the hydraulic pump is extended and retracted, driving the movable plate 4 to move up and down along the supporting column 2. When the movable plate 4 moves downward, it drives the mounting column 71 and the upper molding die 72 at the bottom thereof to move downward.
[0042] During the stamping process, the rubber pad at the bottom of the support column 74 first contacts the stamping material on the lower molding die 51 to assist in positioning the material and provide buffering protection. The upper molding die 72 cooperates with the lower molding die 51 to complete the stamping of the bearing cover plate. Waste generated during the stamping process can be discharged through the through hole in the mold.
[0043] After the punching is completed, the output shaft of the hydraulic pump retracts, driving the movable plate 4 to move upward. Under the action of the reset spring 76, the slide plate 73, the support column 74 and the slide column 75 are reset, and the slide column 75 can also push out the waste material after the punching from the through hole of the upper forming die 72.
[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A one-step stamping device for a bearing cover plate, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support column (2), the outer wall of the top of the support column (2) is slidably connected to a movable plate (4), the top of the support column (2) is fixedly connected to a support plate (3), the top of the support plate (3) is provided with a hydraulic pump, the outer wall of the output shaft of the hydraulic pump penetrates and slides on the inner wall of the top of the support plate (3), the bottom end of the output shaft of the hydraulic pump is fixedly connected to the top of the movable plate (4), the top inner wall of the base (1) is provided with a mounting assembly, the mounting assembly comprises a lower molding die (51), the outer wall of the bottom end of the lower molding die (51) slides on the inner wall of the top of the base (1), a limiting groove (53) is provided on the outer side of the bottom end of the lower molding die (51), the inner wall of the base (1) is slidably connected to the limiting plate (52), the limiting plate (52) is provided with a plurality of groups, the rear inner walls of the plurality of groups of limiting plates (52) penetrate and slide to be connected with a stabilizing rod (56), the outer wall of the stabilizing rod (56) is fixedly connected to the inner wall of the base (1).
2. A one-step stamping device for a bearing cover plate according to claim 1, characterized in that: The base (1) is provided with a rotating rod (54) near the front side of the limiting plate (52); a first thread groove (55) is provided on the outer wall of the rotating rod (54) near one group of limiting plates (52); the front end inner wall of the limiting plate (52) is threadedly connected to the outer wall of the first thread groove (55); a second thread groove (57) is provided on the outer wall of the rotating rod (54) near the other group of limiting plates (52); the front end inner wall of the other group of limiting plates (52) is threadedly connected to the outer wall of the second thread groove (57).
3. A one-step stamping device for a bearing cover plate according to claim 2, characterized in that: The thread groove one (55) and the thread groove two (57) are arranged in opposite directions.
4. The one-step stamping device for a bearing cover plate according to claim 1, characterized in that: A limit assembly is arranged on the right side of the base (1) near the outer wall of the rotating rod (54), and the limit assembly comprises a limit column (61). The left side of the limit column (61) is inserted into the right inner wall of the base (1). The right outer wall of the rotating rod (54) near the limit column (61) is fixedly connected with a fixed cylinder (62). The outer wall of the limit column (61) slides on the inner wall of the fixed cylinder (62). The top right side of the limit column (61) is fixedly connected with a moving block. The outer wall of the moving block passes through and is slidably connected to the top inner wall of the fixed cylinder (62). The right side of the moving block passes through and is slidably connected with a limit rod (63). The outer wall of the bottom end of the limit rod (63) slides on the upper inner wall of the fixed cylinder (62).
5. The one-step stamping device for a bearing cover plate according to claim 4, characterized in that: A slot (65) is provided at the left end of the lower side of the limiting rod (63), a protrusion is provided on the inner wall of the upper side of the fixing cylinder (62) near the slot (65), and the limiting column (61) and the fixing cylinder (62) are elastically connected via a compression spring (64).
6. The one-step stamping equipment for a bearing cover plate according to claim 2, characterized in that: A crank is arranged on the right side of the rotating rod (54).
7. The one-step stamping equipment for a bearing cover plate according to claim 1, characterized in that: An auxiliary component is provided at the bottom end of the movable plate (4), and the auxiliary component comprises a mounting column (71), the top end of the mounting column (71) is fixedly connected to the bottom end of the movable plate (4), an upper molding die (72) is provided at the bottom end of the mounting column (71), a slide plate (73) is slidably connected to the inner wall of the mounting column (71), and a support column (74) is fixedly connected to the outer side of the bottom end of the slide plate (73).
8. The one-step stamping device for a bearing cover plate according to claim 7, characterized in that: A rubber pad is provided at the bottom end of the support column (74), and a sliding column (75) is fixedly connected to the middle part of the bottom end of the slide plate (73). The outer wall of the sliding column (75) slides on the inner wall of the mounting column (71) and the upper molding die (72), and the slide plate (73) and the mounting column (71) are elastically connected via a return spring (76).