Casting two-stroke air conveying sand device
By using a two-stroke air conveying device in automobile stamping molds and using compressed air to drive the transmission of sand, the existing device has solved the problem of large space and high failure rate, and achieved a more efficient and environmentally friendly sand conveying process.
Patent Information
- Application Number
- CN202422092420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The cast sand conveyor device in existing automobile stamping molds occupies a large space, has a high failure rate, is difficult to maintain, and consumes high power, which affects production efficiency and causes economic losses.
The cast two-stroke air conveying device is used, and compressed air is used as the power source. The upper, middle and lower sections of the supercharger are arranged to achieve rapid sand transmission, and the inspection window is used to facilitate observation of the equipment status and reduce maintenance difficulties.
It reduces the space occupancy and energy consumption of equipment, reduces failure rate and maintenance costs, improves production efficiency, and reduces the emission of harmful substances.
Smart Images

Figure CN222944426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile stamping die casting equipment, and more specifically to a two-stroke air sand conveying device for casting. Background Art
[0002] There are nine major processes in the casting of automobile stamping molds, among which modeling sand embedding is an indispensable process and also one of the most important processes. Only with good sand quality and good molding process can high-precision and high-quality products be manufactured. Sand is known as the life of casting. The transmission of casting sand used in casting molding usually requires the use of a conveying device for transportation, and the existing sand conveying device mainly adopts belt transmission or mechanical spiral transmission to transport sand from one place to another by the principle of mechanical transmission. However, the equipment volume occupies a large space, and mainly uses electricity as the source of power, with high power consumption and complicated mechanical transmission parts. At the same time, during the transmission of sand, serious wear will occur, and huge manpower and material resources will be invested in equipment inspection and maintenance. The high failure rate of equipment seriously affects production efficiency and causes great economic losses. Therefore, in view of this, the existing structure is studied and improved, and a two-stroke air sand conveying device for casting is provided to achieve a more practical purpose. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a two-stroke air sand conveying device for casting, which can use more environmentally friendly compressed air as a power source, compress the air in the tank, and after pressurization, the two strokes can convey the sand to the pipeline more quickly, solving the problems of traditional belt transmission and spiral transmission equipment occupying large space, being prone to failure and difficult maintenance, reducing the space occupied by equipment, the use of electricity and other energy, and the emission of VOCs.
[0005] 2. Technical solution
[0006] To solve the above problems, the utility model adopts the following technical solutions.
[0007] A two-stroke casting air sand conveying device comprises a supercharger upper section, a supercharger middle section and a supercharger lower section, wherein the supercharger upper section and the supercharger lower section are respectively installed at the top and bottom ends of the supercharger middle section, and the inner cavities of the three sections are interconnected, the top and the outer side of the supercharger upper section are respectively provided with an upper section air outlet, a sand inlet and an inspection window, the two sides of the supercharger middle section are respectively provided with a middle section air inlet and a middle section air outlet, and the middle section of the supercharger is installed inside A lifting support, and the middle section air inlet and the middle section air outlet are both connected to the inside of the middle section lifting support, a middle section lifting head is inserted on the top of the middle section lifting support, the outer periphery of the lower section of the supercharger is respectively provided with a sand outlet, a lower section air inlet and a lower section air outlet, a lower section lifting support is installed inside the lower section of the supercharger, and the lower section air inlet and the lower section air outlet are both connected to the inside of the lower section lifting support, and a lower section lifting head is inserted on the top of the lower section lifting support.
[0008] Furthermore, the top end and the bottom end of the middle section of the supercharger are sealed and connected to the contact positions of the upper section and the lower section of the supercharger through sealing rings.
[0009] Furthermore, a split fixing plate is clamped on the outer periphery of the supercharger upper section, and an upper section fixing base and a middle section fixing base are respectively integrally formed at the bottom end of the supercharger middle section and the top end of the supercharger lower section, and the split fixing plate, the upper section fixing base and the middle section fixing base are fixedly connected by a plurality of fixing rods.
[0010] Furthermore, a rotating rod is installed on the top of the supercharger upper section, and the bottom end of the rotating rod extends to the inside of the supercharger upper section and is fixedly connected to a rotating cover plate, and the rotating cover plate corresponds to the inspection window.
[0011] Furthermore, a level meter is provided at a lower position of the outer periphery of the middle section of the supercharger.
[0012] Furthermore, a lower section fixing base is integrally formed at the bottom end of the lower section of the supercharger.
[0013] Furthermore, the sand inlet is communicated with the interior of the upper section of the supercharger, and the sand outlet is communicated with the interior of the lower section of the supercharger.
[0014] 3. Beneficial effects
[0015] Compared with the prior art, the advantages of the present invention are:
[0016] This solution, through the setting of the upper, middle and lower sections of the supercharger, uses a two-stroke boosting effect inside the supercharger to transfer sand into the pipeline, and the equipment status can be easily observed through the inspection window. It is easy to disassemble, which reduces the operating difficulty of security personnel and the labor intensity of workers. At the same time, the supercharger uses compressed air at conventional pressure, which is safe and reliable and will not cause operational hazards. The use of compressed air is low in cost, reduces traditional energy loss and also reduces VOC emissions. At the same time, the entire equipment is small in size, occupies a small space, is easier to repair and inspect, and greatly reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For the utility model Figure 1 Schematic diagram of the AA position structure;
[0019] Figure 3 For the utility model Figure 1 A schematic diagram of a top view structure;
[0020] Figure 4 For the utility model Figure 3 Schematic diagram of the middle BB position structure;
[0021] Figure 5 For the utility model Figure 3 Schematic diagram of the CC position structure.
[0022] Description of the numbers in the figure:
[0023] 1. Upper section of supercharger;
[0024] 2. Middle section of supercharger;
[0025] 3. Lower section of supercharger;
[0026] 4. Upper air outlet;
[0027] 5. Sand inlet;
[0028] 6. Check the window;
[0029] 7. Middle air inlet;
[0030] 8. Middle section air outlet;
[0031] 9. Lift the support in the middle section;
[0032] 10. Lift the head in the middle section;
[0033] 11. Sand outlet;
[0034] 12. Lower air inlet;
[0035] 13. Lower section air outlet;
[0036] 14. Lift the support at the lower section;
[0037] 15. The lower section is topped with a head;
[0038] 16. Split fixing plate;
[0039] 17. Upper fixed base;
[0040] 18. Middle section fixed base;
[0041] 19. Fixed rod;
[0042] 20. Rotating rod;
[0043] 21. Rotating cover;
[0044] 22. Level meter;
[0045] 23. The lower section fixes the base. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.
[0047] Example:
[0048] See also Figure 1-5 A two-stroke air sand conveying device for casting comprises a supercharger upper section 1, a supercharger middle section 2 and a supercharger lower section 3. The supercharger upper section 1 and the supercharger lower section 3 are respectively installed at the top and bottom of the supercharger middle section 2, and the inner cavities of the three sections are interconnected. The top and the outer side of the supercharger upper section 1 are respectively provided with an upper section air outlet 4, a sand inlet 5 and an inspection window 6. The two sides of the supercharger middle section 2 are respectively provided with a middle section air inlet 7 and a middle section air outlet 8. A middle section jacking support 9 is installed inside the supercharger middle section 2. The middle section air inlet 7 and the middle section air outlet 8 are both connected to the inside of the middle section lifting support 9, and a middle section lifting head 10 is inserted on the top of the middle section lifting support 9. The outer periphery of the lower section 3 of the supercharger is respectively provided with a sand outlet 11, a lower section air inlet 12 and a lower section air outlet 13. A lower section lifting support 14 is installed inside the lower section 3 of the supercharger, and the lower section air inlet 12 and the lower section air outlet 13 are both connected to the inside of the lower section lifting support 14, and a lower section lifting head 15 is inserted on the top of the lower section lifting support 14.
[0049] See also Figure 4The top and bottom ends of the supercharger middle section 2 are sealed and connected with the supercharger upper section 1 and the supercharger lower section 3 at contact positions through sealing rings.
[0050] See also Figure 1 A split fixing plate 16 is clamped on the outer periphery of the supercharger upper section 1, and an upper section fixing base 17 and a middle section fixing base 18 are respectively integrally formed at the bottom end of the supercharger middle section 2 and the top end of the supercharger lower section 3, and the split fixing plate 16, the upper section fixing base 17 and the middle section fixing base 18 are fixedly connected by multiple fixing rods 19.
[0051] See also Figure 2 A rotating rod 20 is installed on the top of the supercharger upper section 1 , and the bottom end of the rotating rod 20 extends to the inside of the supercharger upper section 1 and is fixedly connected to a rotating cover plate 21 , which corresponds to the inspection window 6 .
[0052] See also Figure 1 A level meter 22 is provided at the lower portion of the outer periphery of the middle section 2 of the supercharger.
[0053] See also Figure 5 The bottom end of the supercharger lower section 3 is integrally formed with a lower section fixing base 23.
[0054] See also Figure 2 The sand inlet 5 is connected to the interior of the supercharger upper section 1, and the sand outlet 11 is connected to the interior of the supercharger lower section 3.
[0055] Working principle: First, the sand in the pipeline is passed into the upper section 1 of the supercharger from the sand inlet 5, and the compressed air is introduced into the middle section lifting support 9 through the middle section air inlet 7. The middle section lifting head 10 is lifted up by the power of the compressed air and then opened to allow the regenerated sand to flow into the middle section 2 of the supercharger. When the sand is full, the level meter 22 of the middle section should know it, and the air in the middle section is discharged through the middle section air outlet 8, and the middle section lifting head 10 falls down, and the sand is stored in the middle section 2 of the supercharger; then the compressed air is introduced into the lower section through the lower section air inlet 12 again. Lift the support 14, lift up the lower section lifting head 15, and at the same time, the middle section air inlet 7 enters the compressed gas again, and the sand is quickly pushed into the lower section 3 of the supercharger. When the lower section 3 of the supercharger is full of sand, the lower section lifting head 15 falls, and the compressed air in the middle section 2 of the supercharger stops entering. At the same time, the compressed air enters the lower section 3 of the supercharger through the lower section air inlet 12 and is pressurized again, and the sand is driven out from the sand outlet 11 of the lower section 3 of the supercharger. The sand will enter the transmission pipeline until it enters the sand mixer. After a short mixing and stirring by the sand mixer, it is used for lost foam embedding sand.
[0056] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0057] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0058] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A two-stroke air sand conveying device for casting, comprising a supercharger upper section (1), a supercharger middle section (2) and a supercharger lower section (3), wherein the supercharger upper section (1) and the supercharger lower section (3) are respectively mounted at the top and bottom ends of the supercharger middle section (2), and the inner cavities of the three sections are interconnected, characterized in that: The top and outer sides of the supercharger upper section (1) are respectively provided with an upper section air outlet (4), a sand inlet (5) and an inspection window (6); the two sides of the supercharger middle section (2) are respectively provided with a middle section air inlet (7) and a middle section air outlet (8); a middle section lifting support (9) is installed inside the supercharger middle section (2); the middle section air inlet (7) and the middle section air outlet (8) are both connected to the inside of the middle section lifting support (9); the top of the middle section lifting support (9) is A middle section jacking head (10) is inserted, and the outer periphery of the lower section (3) of the supercharger is respectively provided with a sand outlet (11), a lower section air inlet (12) and a lower section air outlet (13), a lower section jacking support (14) is installed inside the lower section (3) of the supercharger, and the lower section air inlet (12) and the lower section air outlet (13) are both connected to the inside of the lower section jacking support (14), and a lower section jacking head (15) is inserted at the top of the lower section jacking support (14).
2. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: The top and bottom ends of the supercharger middle section (2) are sealed and connected to the supercharger upper section (1) and the supercharger lower section (3) at contact positions via sealing rings.
3. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: The outer periphery of the supercharger upper section (1) is clamped with a split fixing plate (16), the bottom end of the supercharger middle section (2) and the top end of the supercharger lower section (3) are respectively integrally formed with an upper section fixing base (17) and a middle section fixing base (18), and the split fixing plate (16), the upper section fixing base (17) and the middle section fixing base (18) are fixedly connected by a plurality of fixing rods (19).
4. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: A rotating rod (20) is installed on the top of the supercharger upper section (1); the bottom end of the rotating rod (20) extends into the interior of the supercharger upper section (1) and is fixedly connected to a rotating cover plate (21); the rotating cover plate (21) corresponds to the inspection window (6).
5. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: A level gauge (22) is provided at the lower portion of the outer periphery of the supercharger middle section (2).
6. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: A lower section fixing base (23) is integrally formed at the bottom end of the supercharger lower section (3).
7. A two-stroke air sand conveying device for casting according to claim 1, characterized in that: The sand inlet (5) is connected to the interior of the supercharger upper section (1), and the sand outlet (11) is connected to the interior of the supercharger lower section (3).