Linear cutting molybdenum wire automatic adjusting device

By designing an automatic adjustment device for cutting molybdenum wires through wire cutting, the automatic adjustment of the tension force of molybdenum wire is achieved by using sensors and adjustment components, the problem of unstable tension of molybdenum wires is solved, and the cutting performance and processing quality are improved.

CN222944657UActive Publication Date: 2025-06-06GUANGDONG HETE ALLOY TECH CO LTD
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Patent Information

Application Number
CN202422101108.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-06
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During the online cutting process, the high temperature effect of the electric spark and the repeated movement of the wire storage barrel leads to unstable tension, which is prone to problems such as shaking, stacking, and breaking of the molybdenum wire, affecting the cutting performance and processing quality.

Method used

An automatic adjustment device for wire-cut molybdenum wire is designed, including a frame body, a barrel, a guide wheel set and an adjustment assembly. The guide wheel set is equipped with sensors to detect the tension changes of the molybdenum wire in real time, and automatically adjust the tension of the molybdenum wire through the adjustment component to ensure its constant.

Benefits of technology

Automatic adjustment of the tension force of molybdenum wire is achieved, avoiding problems such as wire shaking, stacking, and breaking of wires, improving cutting performance and processing quality, extending the service life of molybdenum wires, and reducing the labor intensity and cost of manual adjustment.

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Abstract

The utility model relates to the technical field of linear cutting, in particular to an automatic adjusting device for a linear cutting molybdenum wire, which comprises a frame body, a charging barrel rotationally arranged on the frame body, a guide wheel group matched with the charging barrel for use and an adjusting assembly arranged on the frame body, the guide wheel group is provided with a sensor, and the molybdenum wire is wound outside the charging barrel. The molybdenum wire penetrates through the guide wheel set and abuts against the adjusting assembly, and the adjusting assembly is used for adjusting the tensile force of the molybdenum wire. According to the utility model, the tensioning force of the molybdenum wire is automatically adjusted, the molybdenum wire is ensured to have constant tensioning force, the cutting performance is good, and the processing efficiency and the processing quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire cutting, in particular to an automatic adjustment device for wire cutting molybdenum wire. Background Art

[0002] Wire cutting is a commonly used processing method, which is developed on the basis of electric spark perforation and forming processing. It uses moving metal wires such as molybdenum wire, copper wire or alloy wire as electrode wires, and relies on pulsed electric spark discharge between the electrode wire and the workpiece, so that the high temperature generated melts or vaporizes the surface of the workpiece to form a slit, thereby completing the cutting and forming of the workpiece. Due to the high temperature of the electric spark and the repeated movement of the wire storage barrel, the molybdenum wire will gradually stretch and become loose, and the tension of the molybdenum wire cannot be adjusted and stabilized. Problems such as wire shaking, wire overlap, and wire breakage are prone to occur, which reduces the cutting performance and affects the processing efficiency and processing quality. Utility Model Content

[0003] The utility model aims to provide an automatic adjustment device for wire-cut molybdenum wire in view of the deficiencies in the prior art, so as to realize automatic adjustment of the tension of the molybdenum wire, ensure that the molybdenum wire has a constant tension, have good cutting performance, and improve processing efficiency and processing quality.

[0004] To achieve the above-mentioned purpose, the utility model provides an automatic adjustment device for wire-cut molybdenum wire, comprising a frame, a barrel rotatably arranged on the frame, a guide wheel group used in conjunction with the barrel, and an adjustment component arranged on the frame, the guide wheel group being provided with a sensor, and molybdenum wire being wound on the outside of the barrel so that the molybdenum wire passes through the guide wheel group and abuts against the adjustment component, and the adjustment component is used to adjust the tensioning force of the molybdenum wire.

[0005] Preferably, the adjustment assembly includes a bracket, a screw rod arranged on the bracket, a nut threadedly connected to the screw rod, a movable seat arranged on the nut, a tensioning wheel rotatably connected to the movable seat, and a force-applying assembly arranged at one end of the screw rod, the tensioning wheel rollingly abuts against the molybdenum wire, guide rods are arranged on both sides of the screw rod, guide sleeves are arranged on both sides of the movable seat, and the guide sleeves are slidably connected to the guide rods.

[0006] Preferably, the force-applying assembly includes a housing, a worm disposed on the housing, a worm wheel transmission-connected to the worm, a transmission wheel disposed on the worm, a pull rope wound around the transmission wheel, and a weight disposed on the pull rope, the screw protrudes into the housing and is connected to the worm wheel, and the worm protrudes out of the housing and is connected to the transmission wheel.

[0007] Preferably, the guide wheel group includes a U-shaped frame, a guide wheel rotatably connected to the U-shaped frame, and a mounting seat arranged on the U-shaped frame, the guide wheel rolls against the molybdenum wire, the mounting seat is provided with a mounting hole, and the sensor is installed at the bottom of the U-shaped frame so that the sensor is arranged between the U-shaped frame and the mounting seat.

[0008] Preferably, a plurality of guide wheels are provided, and the plurality of guide wheels and the barrel are arranged around to form a closed structure.

[0009] Preferably, connection holes are provided at the four corners of the frame.

[0010] The beneficial effects of the utility model include: realizing automatic adjustment of the tension of the molybdenum wire, ensuring that the molybdenum wire has a constant tension, having good cutting performance, and improving processing efficiency and processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] Figure 2 It is a schematic diagram of the structure of the adjustment component of the utility model.

[0013] Reference numerals include:

[0014] 1——Frame 11——Connection hole

[0015] 2——Barrel

[0016] 3——guide wheel assembly 31——sensor 32——U-shaped frame

[0017] 33——guide wheel 34——mounting seat 35——mounting hole

[0018] 4——Adjustment assembly 41——Bracket 42——Screw

[0019] 43——Nut 44——Moving seat 45——Tension wheel

[0020] 46——Force application assembly 461——Housing 462——Worm

[0021] 463——Worm gear 464——Drive wheel 465——Pull rope

[0022] 466——Heavy Hammer

[0023] 47——Guide rod 48——Guide sleeve

[0024] 5——Molybdenum wire. DETAILED DESCRIPTION

[0025] The utility model is described in detail below with reference to the accompanying drawings.

[0026] like Figure 1 to Figure 2 As shown, the utility model is an automatic adjustment device for wire-cut molybdenum wire, comprising a frame 1, a barrel 2 rotatably arranged on the frame 1, a guide wheel group 3 used in conjunction with the barrel 2, and an adjustment component 4 arranged on the frame 1, wherein the guide wheel group 3 is provided with a sensor 31, and a molybdenum wire 5 is wound on the outside of the barrel 2 so that the molybdenum wire 5 passes through the guide wheel group 3 and abuts against the adjustment component 4, and the adjustment component 4 is used to adjust the tension of the molybdenum wire 5.

[0027] During operation, a driving motor (not shown) is arranged on the outside of the frame 1, and the driving motor drives the barrel 2 to rotate relative to the frame 1, so that the molybdenum wire 5 can be pulled out of the barrel 2, and the molybdenum wire 5 passes through the guide wheel group 3 and abuts against the adjustment component 4. Since the guide wheel group 3 is provided with a sensor 31, the sensor 31 can be a pressure sensor 31. The sensor 31 detects the tension change of the molybdenum wire 5 in real time and measures the actual tension value, and sends the measured data to the control system. After the control system analyzes and processes the data, the adjustment amount is fed back to the adjustment component 4. The adjustment component 4 adjusts and acts on the molybdenum wire 5 in real time, effectively adjusting the tension of the molybdenum wire 5, thereby avoiding problems such as shaking wire, overlapping wire, and broken wire, making the molybdenum wire 5 move more smoothly, extending the service life of the molybdenum wire 5, and improving the processing accuracy. It is also unnecessary to manually perform the wire tightening adjustment work every day, thereby reducing the labor intensity and labor cost. The utility model realizes automatic adjustment of the tension of the molybdenum wire 5, ensures that the molybdenum wire 5 has a constant tension, has good cutting performance, and improves the processing efficiency and processing quality.

[0028] The adjustment assembly 4 of this embodiment includes a bracket 41, a screw 42 arranged on the bracket 41, a nut 43 threadedly connected to the screw 42, a movable seat 44 arranged on the nut 43, a tensioning wheel 45 rotatably connected to the movable seat 44, and a force-applying assembly 46 arranged at one end of the screw 42, the tensioning wheel 45 rolling against the molybdenum wire 5, guide rods 47 are arranged on both sides of the screw 42, guide sleeves 48 are arranged on both sides of the movable seat 44, and the guide sleeves 48 are slidably connected to the guide rods 47. Specifically, the bracket 41 is installed and fixed on the frame 1, and the screw 42 is driven to rotate by the force-applying component 46. The rotating screw 42 drives the nut 43 to move, and the moving nut 43 drives the moving seat 44 to move up and down along the bracket 41. The moving seat 44 is slidably connected to the guide rod 47 through the guide sleeve 48, and the guiding effect is good, so that the moving seat 44 can be lifted up and down smoothly. The tensioning wheel 45 rolls on the molybdenum wire 5, so as to adjust the tensioning force of the molybdenum wire 5, and the adjustment effect is good. The structural self-locking characteristics of the screw 42 and the nut 43 are used to solve the problems of the unstable tensioning force of the molybdenum wire 5 of the wire cutting machine, the occurrence of wire shaking, wire overlap, wire breakage, etc., thereby extending the service life of the molybdenum wire 5 and improving the cutting accuracy of the molybdenum wire 5.

[0029] The force-applying assembly 46 of this embodiment includes a housing 461, a worm 462 disposed on the housing 461, a worm wheel 463 transmission-connected to the worm 462, a transmission wheel 464 disposed on the worm 462, a pull rope 465 wound around the transmission wheel 464, and a weight 466 disposed on the pull rope 465, wherein the screw 42 protrudes into the housing 461 and is connected to the worm wheel 463, and the worm 462 protrudes out of the housing 461 and is connected to the transmission wheel 464. Specifically, the weight 466 is wrapped around the outer periphery of the transmission wheel 464 through the pull rope 465. When the weight 466 is lowered, the weight 466 performs free fall motion under the action of its own gravity, thereby driving the transmission wheel 464 to rotate. The rotating transmission wheel 464 drives the worm 462 to rotate. The rotating worm 462 engages with the worm wheel 463 for transmission, thereby realizing that the worm wheel 463 drives the screw 42 to rotate. Since there is a multi-tooth meshing transmission between the worm 462 and the worm wheel 463, the transmission is slow and smooth, the noise is small, and it also has a self-locking structure and high transmission stability.

[0030] The guide wheel assembly 3 of this embodiment includes a U-shaped frame 32, a guide wheel 33 rotatably connected to the U-shaped frame 32, and a mounting seat 34 arranged on the U-shaped frame 32, wherein the guide wheel 33 rolls against the molybdenum wire 5, and the mounting seat 34 is provided with a mounting hole 35, and the sensor 31 is installed at the bottom of the U-shaped frame 32, so that the sensor 31 is arranged between the U-shaped frame 32 and the mounting seat 34. Specifically, the guide wheel 33 is rotatably connected to the U-shaped frame 32, the sensor 31 is installed at the bottom of the U-shaped frame 32, and the sensor 31 is fixed on the mounting seat 34, so that the sensor 31 is arranged between the U-shaped frame 32 and the mounting seat 34, and the mounting seat 34 is connected and fixed to the frame body 1 by using external screws to pass through the mounting holes 35, so that the sensor 31 can detect the pressure change of the molybdenum wire 5 on the guide wheel 33 and then deduce the tension change of the molybdenum wire 5, thereby improving the adjustment accuracy of the tension of the molybdenum wire 5 and ensuring the constant tension of the molybdenum wire 5.

[0031] In this embodiment, a plurality of guide wheels 33 are provided, and the plurality of guide wheels 33 and the barrel 2 are surrounded to form a closed structure. Specifically, as a preferred embodiment, four guide wheels 33 are provided, and the four guide wheels 33 and the barrel 2 are surrounded to form a closed structure, so that the tension of the molybdenum wire 5 is maintained constant and is always in a circulating rotation state, ensuring that the molybdenum wire 5 continuously and efficiently cuts the workpiece, and realizes a cutting process with a constant tension.

[0032] The frame 1 of this embodiment is provided with connection holes 11 at the four corners. Specifically, as a preferred embodiment, four connection holes 11 are provided, and the four connection holes 11 are respectively located at the four corners of the frame 1. External screws are passed through the connection holes 11 to fix the frame 1 in a suitable position, and the connection is stable and reliable.

[0033] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. An automatic adjustment device for wire-cut molybdenum wire, characterized in that: It includes a frame, a barrel rotatably arranged on the frame, a guide wheel group used in conjunction with the barrel, and an adjustment component arranged on the frame, the guide wheel group is provided with a sensor, and molybdenum wire is wound on the outside of the barrel so that the molybdenum wire passes through the guide wheel group and abuts against the adjustment component, and the adjustment component is used to adjust the tension of the molybdenum wire.

2. The automatic adjustment device for wire-cut molybdenum wire according to claim 1, characterized in that: The adjustment assembly includes a bracket, a screw rod arranged on the bracket, a nut threadedly connected to the screw rod, a movable seat arranged on the nut, a tensioning wheel rotatably connected to the movable seat, and a force-applying assembly arranged at one end of the screw rod, the tensioning wheel rollingly abuts against the molybdenum wire, guide rods are arranged on both sides of the screw rod, guide sleeves are arranged on both sides of the movable seat, and the guide sleeves are slidably connected to the guide rods.

3. The automatic adjustment device for molybdenum wire cutting according to claim 2 is characterized in that: The force-applying assembly includes a housing, a worm disposed on the housing, a worm wheel transmission-connected to the worm, a transmission wheel disposed on the worm, a pull rope wound around the transmission wheel, and a weight disposed on the pull rope, the screw protrudes into the housing and is connected to the worm wheel, and the worm protrudes out of the housing and is connected to the transmission wheel.

4. The automatic adjustment device for molybdenum wire cutting according to claim 1, characterized in that: The guide wheel assembly includes a U-shaped frame, a guide wheel rotatably connected to the U-shaped frame, and a mounting seat arranged on the U-shaped frame. The guide wheel rolls against the molybdenum wire. The mounting seat is provided with a mounting hole. The sensor is installed at the bottom of the U-shaped frame so that the sensor is arranged between the U-shaped frame and the mounting seat.

5. The automatic adjustment device for molybdenum wire cutting according to claim 4 is characterized in that: The guide wheels are provided in plurality, and the plurality of guide wheels and the barrel are arranged around to form a closed structure.

6. The automatic adjustment device for molybdenum wire cutting according to claim 1, characterized in that: The four corners of the frame are all provided with connection holes.