Steel billet cutting device
By introducing a purge structure into the billet cutting device, the problem of iron oxide impurities left in the traditional cutting device is solved, and efficient cleaning of the billet cutting end is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420602228.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Traditional flame cutting devices will leave iron oxide impurities when cutting billets, resulting in the cutting end not meeting the process requirements and require a second cutting process, which increases workload, reduces production efficiency, and causes waste and increase costs.
A billet cutting device is designed, including a cutting clamp arm, a cutting gun and a purge structure. The cutting clamp arm is used to clamp the billet, the cutting gun is used to cut the billet, and the purge structure includes a support frame, a pipe, a nozzle and a solenoid valve to purge the residual cutting slag after the cutting is completed.
By using a purge structure to clean the cutting slag when cutting the billet, it ensures that the cutting end of the billet meets the process requirements, avoids secondary processing, improves production efficiency and reduces production costs.
Smart Images

Figure CN222944681U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel billet production equipment, in particular to a steel billet cutting device. Background Art
[0002] In the continuous casting workshop, the billets on the billet discharging device need to be cut according to customer requirements. At this time, a flame cutting device is needed for cutting.
[0003] A traditional flame cutting device includes: a crossbeam guide rail, and a frame arranged on the crossbeam guide rail and capable of moving back and forth on the crossbeam guide rail, a pair of clamping arms are arranged on the frame, and a cutting gun capable of cutting the steel billet is arranged on the frame located in front of the clamping arms. The frame, the clamping arms, and the cutting gun are respectively controlled by a PLC controller. A travel switch is arranged on the steel billet discharging device, and the travel switch is electrically connected to the PLC controller. When the travel switch senses the steel billet, the travel switch sends a signal to the PLC controller, and the PLC controller controls the clamping arms to clamp the steel billet. The PLC controller simultaneously drives the frame to move forward and the cutting gun to start cutting the steel billet. When the cutting is completed, the PLC controller controls the clamping arms to release the steel billet, and at the same time, the PLC controller controls the cutting gun to stop cutting and controls the frame to move backward to reset to the starting point. However, the flame cutting device of the above structure will encounter the following problems when cutting steel billets: iron oxide impurities will remain on the cut end of the steel billet, making the cut end of the steel billet fail to meet the process requirements, and the staff needs to perform a second cutting process on the cut end of the steel billet, which not only increases the workload and reduces production efficiency, but also causes waste and increases production costs.
[0004] Therefore, this field needs a new technical solution to solve the above problems. Summary of the invention
[0005] In order to improve or solve the technical problem in the prior art that the cutting slag remains on the steel billet after cutting, resulting in the steel billet not meeting the process requirements, the utility model provides a steel billet cutting device. The steel billet cutting device comprises: a cutting clamp arm, which is suitable for clamping the steel billet and moving under the drive of a driving device; a cutting gun, which is installed on the cutting clamp arm; a purge structure, which is installed on the cutting clamp arm and comprises a support frame fixed on the cutting clamp arm, a pipe fixed on the support frame, a nozzle installed on the end of the pipe, and a solenoid valve installed on the pipe; a compressed air source is connected to one end of the pipe away from the nozzle, and the solenoid valve is configured to open when the cutting clamp arm clamps the steel billet and close after the cutting clamp arm releases the steel billet.
[0006] The utility model steel billet cutting device includes a cutting clamp arm, a cutting gun and a purging structure. The cutting clamp arm is used to clamp the steel billet and move under the drive of the driving device, and is also a mounting frame for other components. The cutting gun is generally connected to a power source such as propane and natural gas for cutting the steel billet. The purging structure is installed on the cutting clamp arm and is used to purge the cutting slag remaining on the steel billet. The support frame is fixed on the cutting clamp arm and is used to support the pipeline and the nozzle. One end of the pipeline is connected to the compressed air source, and the other end is connected to the nozzle for conveying compressed air. The battery valve is installed on the pipeline, opened after the cutting clamp arm clamps the steel billet, and closed after the cutting clamp arm releases the steel billet; wherein, when the cutting clamp arm clamps the steel billet, it is ready to cut the steel billet; when the cutting clamp arm releases the steel billet, the steel billet cutting is completed. Through the above-mentioned setting, the utility model steel billet cutting device can purge the cutting slag formed on the steel billet when the steel billet is cut, so that the steel billet meets the process requirements, avoids secondary treatment of the cutting slag, improves production efficiency, and reduces production costs.
[0007] In the preferred technical solution of the above-mentioned billet cutting device, the pipeline is a metal hose, and the support frame is arranged between the cutting gun and the pipeline. Through the above-mentioned arrangement, the pipeline is a metal hose, which facilitates the adjustment of the position and direction of the nozzle to obtain a better purging effect. The support frame is arranged between the cutting gun and the pipeline, which can prevent the pipeline from contacting the cutting gun and avoid damage to the pipeline and the nozzle.
[0008] In the preferred technical solution of the above-mentioned billet cutting device, the support frame is detachably connected to the pipeline by fixing the pipe clamp. Through the above-mentioned arrangement, the support frame and the pipeline are detachably connected, which is convenient for installation and adjustment of the pipeline.
[0009] In the preferred technical solution of the above-mentioned billet cutting device, an air pressure detection gauge for detecting the air pressure in the pipeline is arranged on the pipeline. Through the above-mentioned arrangement, the arrangement of the air pressure detection gauge can more conveniently monitor the air pressure in the pipeline to prevent pipeline leakage or insufficient air pressure, which affects the purging effect of the cutting slag.
[0010] In the preferred technical solution of the above-mentioned steel billet cutting device, a spray structure is also included, the spray structure includes a water pipe and a water spray head arranged at one end of the water pipe, the water spray head is suitable for facing the lower surface of the steel billet. Through the above-mentioned arrangement, the arrangement of the spray structure can more conveniently cool the cutting slag.
[0011] In the preferred technical solution of the above-mentioned steel billet cutting device, a waste trough for collecting cutting slag is arranged below the cutting gun. Through the above-mentioned arrangement, the arrangement of the waste trough can more conveniently collect the cutting slag, thereby uniformly processing the cutting slag.
[0012] In the preferred technical solution of the above-mentioned billet cutting device, an industrial camera for detecting cutting slag on the billet surface is also arranged on one side of the cutting clamp arm; the industrial camera is arranged on one side of the purge structure, and is configured to detect the remaining cutting slag after the purge structure cleans the cutting slag. Through the above-mentioned setting, the arrangement of the industrial camera can detect the remaining cutting slag, so that when there is too much cutting slag remaining, the billet surface is purged again. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings, in which:
[0014] Figure 1 It is a schematic diagram of an embodiment of the steel billet cutting device of the utility model.
[0015] List of reference numerals: 1. cutting clamp arm; 2. cutting gun; 3. purge structure; 31. support frame; 32. pipeline; 33. nozzle; 34. fixed pipe clamp; 4. spray structure; 41. water pipe; 42. water spray head; 5. industrial camera. DETAILED DESCRIPTION
[0016] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0017] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0018] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, an indirect connection through an intermediate medium, or the internal connection of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] In order to improve or solve the technical problem in the prior art that the cutting slag remains on the steel billet after cutting, resulting in the steel billet not meeting the process requirements, the utility model provides a steel billet cutting device. The steel billet cutting device comprises: a cutting clamp arm 1, which is suitable for clamping the steel billet and moving under the drive of a driving device; a cutting gun 2, which is installed on the cutting clamp arm 1; a purge structure 3, which is installed on the cutting clamp arm 1 and comprises a support frame 31 fixed on the cutting clamp arm 1, a pipe 32 fixed on the support frame 31, a nozzle 33 installed at the end of the pipe 32, and a solenoid valve installed on the pipe 32; a compressed air source is connected to one end of the pipe 32 away from the nozzle 33, and the solenoid valve is configured to open when the cutting clamp arm 1 clamps the steel billet and close after the cutting clamp arm 1 releases the steel billet.
[0020] Figure 1 Schematic diagram of an embodiment of the steel billet cutting device of the utility model. Figure 1 As shown, in one or more embodiments, the steel billet cutting device of the utility model includes a cutting clamp arm 1, a cutting gun 2, a purge structure 3 and a spray structure 4.
[0021] Continue to see Figure 1 In one or more embodiments, a pair of cutting clamp arms 1 are provided, and the two clamp arms are arranged oppositely on both sides of the steel billet for clamping the steel billet. The two clamp arms have the same structure, one of which is provided with a cutting gun 2, a purge structure 3 and a spray device, and the other clamp arm is not provided with the above structure (not shown in the figure). When cutting the steel billet, the two clamp arms are clamped on both sides of the steel billet under the drive of the power component, and move along a predetermined cutting direction under the drive of the driving device, and the cutting gun 2 moves accordingly, thereby cutting the steel billet.
[0022] Continue to see Figure 1 , the cutting gun 2 is mounted on the cutting clamp arm 1. Specifically, a mounting plate is provided on the cutting clamp arm 1, a mounting hole is opened on the mounting plate, and the cutting gun 2 is arranged in the mounting hole.
[0023] Continue to see Figure 1 The purge structure 3 includes a support frame 31, a pipe 32, a nozzle 33 and a solenoid valve. Specifically, the support frame 31 includes a connecting portion connected to the cutting clamp arm 1 and a mounting portion connected to the connecting portion. There are two connecting portions, and the two connecting portions are fixed to the cutting clamp arm 1 through a welding structure. Furthermore, the connecting portion close to the tip of the cutting gun 2 is arranged on one side of the cutting clamp arm 1. Based on Figure 1In the orientation shown, the connection portion is arranged on the outside of the cutting clamp arm 1. The pipe 32 and the cutting gun 2 are arranged on both sides of the connection portion, that is, the pipe 32 is arranged on the outside of the connection portion, and the cutting gun 2 is arranged on the inside of the connection portion. In one or more embodiments, the support frame 31 forms a detachable connection with the pipe 32. Specifically, a fixed pipe clamp 34 is provided on the support frame 31, and the fixed pipe clamp 34 is fixed to the support frame 31 by bolts. Alternatively, the fixed pipe clamp 34 includes a first half that matches the connection portion and a second half that matches the pipe 32. The first half of the clamping sleeve is arranged on the connection portion, and the second half of the clamping sleeve is arranged on the pipe 32, so as to facilitate the disassembly and adjustment of the pipe 32.
[0024] Continue to see Figure 1 , one end of the pipe 32 is connected to a compressed air source, and the other end is connected to the nozzle 33. In one or more embodiments, the pipe 32 is a metal hose to facilitate the adjustment of the position of the nozzle 33. Further, an air pressure detection gauge is arranged on the pipe 32, and the air pressure detection gauge is used to monitor the air pressure in the pipe 32. Further, the solenoid valve is installed on the pipe 32 and is electrically connected to the power component that controls the clamping of the cutting clamp arm 1. When the power component controls the cutting clamp arm 1 to clamp the steel billet, the cutting gun 2 starts to cut the steel billet, the battery valve opens, and the nozzle 33 sprays compressed air outward; when the power component controls the cutting clamp arm 1 to release the steel billet, the cutting gun 2 stops cutting the steel billet, the solenoid valve closes, and the nozzle 33 stops spraying compressed air outward. In one or more embodiments, an industrial camera 5 is also arranged on one side of the cutting clamp arm 1. Specifically, the industrial camera 5 is installed on the mounting portion of the support frame 31. Preferably, a mounting frame extends from the mounting portion, and the industrial camera 5 is installed on the mounting portion and the mounting frame, and the lens faces the cutting portion of the steel billet. Based on Figure 1 In the orientation shown, the industrial camera 5 is arranged on the outside of the nozzle 33. After the purge structure 3 cleans the cutting slag on the upper surface of the billet, the industrial camera 5 detects the residual cutting slag. Preferably, the industrial camera 5 is connected to a central control system, and an alarm unit is provided in the central control system. The industrial camera 5 transmits the photographed photos to the central control system, and the central control system determines whether the residual cutting slag exceeds a predetermined area; when the residual cutting slag exceeds a predetermined area, the central control system controls the alarm unit to alarm, or controls the purge structure 3 to purge the billet again. Preferably, the alarm unit can use alarm methods such as light, text, and sound.
[0025] Continue to see Figure 1In one or more embodiments, the spray structure 4 is fixed on the cutting clamp arm 1, and includes a water pipe 41 and a water spray head 42. Specifically, the water pipe 41 is a metal hard pipe, which can be fixed on the cutting clamp arm 1 by welding, pipe clamps, etc. The water spray head 42 is arranged at one end of the water pipe 41 and faces the lower surface of the billet, that is, the cutting gun 2 and the spray head 33 are located above the billet, and the water spray head 42 is located below the billet. Furthermore, a waste trough for collecting cutting slag is arranged below the cutting gun 2. Specifically, the waste trough is arranged along the length direction of the billet and can be placed on the ground so that the waste trough can be pulled out after it is full, thereby processing the cutting slag in the waste trough.
[0026] So far, the technical scheme of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical schemes after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A billet cutting device, characterized in that: include: A cutting clamp arm (1) adapted to clamp the steel billet and to move under the drive of a driving device; A cutting gun (2) mounted on the cutting clamp arm (1); A purge structure (3) is mounted on the cutting clamp arm (1) and comprises a support frame (31) fixed on the cutting clamp arm (1), a pipe (32) fixed on the support frame (31), a nozzle (33) mounted on the end of the pipe (32), and a solenoid valve mounted on the pipe (32); one end of the pipe (32) away from the nozzle (33) is connected to a compressed air source, and the solenoid valve is configured to open when the cutting clamp arm (1) clamps the steel billet and close after the cutting clamp arm (1) releases the steel billet; It also includes a spray structure (4), the spray structure (4) including a water pipe (41) and a water spray head (42) arranged at one end of the water pipe (41), the water spray head (42) being suitable for facing the lower surface of the steel billet; An industrial camera (5) for detecting cutting slag on the surface of the steel billet is also arranged on one side of the cutting clamp arm (1); the industrial camera (5) is arranged on one side of the purging structure (3) and is configured to detect the remaining cutting slag after the purging structure (3) cleans the cutting slag.
2. The steel billet cutting device according to claim 1, characterized in that: The pipeline (32) is a metal hose, and the support frame (31) is arranged between the cutting gun (2) and the pipeline (32).
3. The steel billet cutting device according to claim 2, characterized in that: The support frame (31) is detachably connected to the pipeline (32) by fixing the pipe clamp (34).
4. The steel billet cutting device according to claim 1, characterized in that: An air pressure detection gauge for detecting the air pressure in the pipeline (32) is arranged on the pipeline (32).
5. The steel billet cutting device according to claim 1, characterized in that: A waste trough for collecting cutting slag is arranged below the cutting gun (2).