Planting welding tool shared by front beam assembly and rear beam assembly

By designing a welded tool for the front and rear beam assembly that adopts removable compression assembly and limiting assembly, the problem of limiting only one workpiece at a time in the prior art is solved, and efficient and precise limiting processing of multiple workpieces is achieved.

CN222944819UActive Publication Date: 2025-06-06WUHU POWER TECH
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Patent Information

Application Number
CN202421558903.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-06-06
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the case of single processing, existing welding tools can only perform limit processing for one workpiece, which cannot meet the needs of machining multiple workpieces at the same time, and the limit fixation of workpieces is more cumbersome.

Method used

A common welded tool for front and rear beam assembly is designed, using detachable compression assembly and limiting assembly, and the upper compression block is driven by the cylinder to perform swinging action, achieving the compression limit of the front and rear beams, and improving the positioning accuracy of the workpiece through the universal wheel and guide assembly.

Benefits of technology

The tooling can effectively reduce space occupied, simplify the limiting and pick-up process of workpieces, improve the accuracy and efficiency of processing, and can adapt to the limiting processing needs of various types of workpieces.

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Abstract

The utility model relates to the technical field of welding processing, in particular to a plant welding tool shared by a front cross beam assembly and a rear cross beam assembly, which is used for welding plant welding screws on the surfaces of the front cross beam and the rear cross beam, the front cross beam and the rear cross beam are respectively provided with a guide hole in a penetrating manner, the plant welding tool comprises a bottom plate, and the top of the bottom plate is detachably connected with a plurality of pressing components. The multiple pressing assemblies are distributed at intervals relative to the structure of the front cross beam and the structure of the rear cross beam. The pressing assembly comprises a lower pressing block and an upper pressing block. Compared with a traditional method, according to the technical scheme, the pressing assemblies can be flexibly disassembled at the top of the bottom plate, the multiple pressing assemblies can be distributed or move to self-defined positions according to the structure of the front cross beam or the rear cross beam, and therefore the occupied space of the tool is effectively reduced; in addition, when the workpiece is fixed, initial limiting can be conducted through the pressing assembly initially, and then the position of the workpiece can be further fixed through insertion connection of the limiting column and the guide hole.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding processing, in particular to a welding tool shared by a front and rear crossbeam assembly. Background Art

[0002] Welding is a welding process that involves using a welding gun to firmly weld the welding screws to the workpiece under the action of the welding fixture. The welding fixture is a common component in the welding of automotive parts. The positioning function on the welding fixture plays an important role in the accuracy of welding the welding screws.

[0003] The patent document with patent announcement number: CN109623239A discloses a welding tool, including a welding bracket, a main positioning piece, a secondary positioning piece, two main guide sleeves and a secondary positioning sleeve; the main positioning piece is fixedly connected to the first end of the welding bracket; the secondary positioning piece is fixedly connected to the second end of the welding bracket; the two main guide sleeves are respectively fixedly connected to the two sides of the first end of the welding bracket; the secondary guide sleeve is fixedly connected to one side of the second end of the welding bracket. When in use, the welding tool is held and moved to the position where welding is required, the main positioning piece and the secondary positioning piece are respectively inserted into the corresponding positioning holes on the vehicle body, and a welding gun is inserted into the main guide sleeve and the secondary guide sleeve for welding. After welding is completed, the welding tool is removed. Compared with the prior art, the tool has a simple structure and a small size, which can reduce the labor intensity of workers, occupy less space, and can be flexibly used in multiple different positions on the vehicle body, thereby improving versatility and reducing costs.

[0004] The above scheme aims to improve the problems that the structure of the implant welding tooling is fixed, the space it occupies is large, the manual loading and unloading operations are complicated, and the labor intensity of workers is high. However, due to the limitations of its own structure, it can only perform limited processing on one workpiece at a time and cannot adapt to the needs of processing multiple workpieces at the same time, and needs to be improved. Utility Model Content

[0005] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a common welding tool for the front and rear beam assemblies, which solves the problem that only one workpiece can be processed at a time during the current welding process and the limiting and fixing of the workpiece is relatively cumbersome.

[0006] The purpose of the utility model can be achieved through the following technical solutions: a front and rear beam assemblies share a common welding tool, which is used to weld welding screws to the surfaces of the front beam and the rear beam, the front beam and the rear beam are both penetrated with guide holes, including a base plate, the top of the base plate is detachably connected with a plurality of clamping assemblies, and the plurality of clamping assemblies are arranged at intervals with respect to the structural distribution of the front beam and the rear beam; the clamping assembly includes a cylinder, a fixed lower clamping block and a movably arranged upper clamping block, and before the welding process, the front beam or the rear beam passes through the gap between the lower clamping block and the upper clamping block; during the welding process, the lower clamping block remains stationary, and the cylinder is used to drive the upper clamping block to perform a top-down swinging motion until the front beam or the rear beam is clamped and stationary.

[0007] Furthermore, a plurality of universal wheels are installed at the bottom of the base plate.

[0008] Furthermore, the clamping assembly also includes a base and a base plate, the base is detachably connected to the bottom plate, the upper end of the base is detachably connected to the base plate, the cylinder is located at one end of the base plate, and the cylinder is rotatably connected to the base plate, the top of the base plate is sequentially provided with a rotating block and a swing arm from bottom to top, the bottom of the rotating block is fixedly connected to the base plate, the top of the rotating block is rotatably connected to the middle part of the swing arm, the output end of the cylinder extends upward and is rotatably connected to one end of the swing arm, an opening is formed between the other end of the swing arm and the base plate, the lower clamping block is installed at the bottom of the opening, the upper clamping block is installed at the top of the opening, and the positions of the lower clamping block and the upper clamping block correspond one to one.

[0009] Furthermore, the base is in an L-shaped structure consisting of a vertical section and a horizontal section, and a triangular reinforcement plate is connected between the vertical section and the horizontal section.

[0010] Furthermore, a limit block for limiting the distance between the lower clamping block and the upper clamping block is provided between the base plate and the swing arm, the bottom of the limit block is fixedly connected to the top of the base plate, and the top of the limit block is provided with a groove matching the cross-sectional size of the swing arm; when the swing arm is embedded in the top groove of the limit block, the distance between the lower clamping block and the upper clamping block is minimized.

[0011] Furthermore, the lower pressing block and the upper pressing block are both rubber blocks.

[0012] Furthermore, a limit assembly is mounted on the surface of the substrate, and the limit assembly includes a connecting block 1 detachably connected to the substrate, and the connecting block 1 is detachably connected to a connecting block 2, and the connecting block 1 and the connecting block 2 are in a vertical state, and the extension length and extension angle of the connecting block 2 match the position distribution of the guide hole on the front beam or the rear beam, and the top of the connecting block 2 is connected to a limit column, and the diameter of the limit column matches the diameter of the guide hole.

[0013] Furthermore, a rounded corner is formed on the top of the limiting column.

[0014] Furthermore, a guide assembly is installed on the surface of the substrate, and the guide assembly includes a connecting rod, and the end of the connecting rod is detachably connected to a connecting plate, the extension length and extension angle of the connecting rod match the position distribution of the implant welding screw on the front beam or the rear beam, and the top of the connecting plate is detachably connected to a implant welding guide block, and the implant welding guide block and the middle of the connecting plate are penetrated by an operating hole, and the diameter of the operating hole is larger than the diameter of the implant welding screw.

[0015] Furthermore, the implant welding tool also includes a control box, which is installed on the top of the base plate. The control box controls the corresponding air valve of the cylinder through a PLC control system, thereby limiting the movement position of the cylinder.

[0016] The beneficial effects of the utility model are as follows: compared with the traditional method, the clamping assembly in the technical solution can be flexibly disassembled at the top of the base plate, and multiple clamping assemblies can be customized in position according to the structural distribution or orientation of the front beam or the rear beam, thereby effectively reducing the space occupied by the tooling; not only that, when fixing the workpiece, the clamping assembly can be used for initial limiting, and the position of the workpiece can be further fixed by plugging the limiting column and the guide hole subsequently. After the fixation is completed, the implant welding screws on the workpiece also match the implant welding guide block, which is convenient for the user to weld the implant welding screws on the workpiece, which is simple, convenient and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings.

[0018] Figure 1 It is a three-dimensional view of the utility model;

[0019] Figure 2 It is a three-dimensional view of the front crossbeam in the utility model;

[0020] Figure 3 It is a three-dimensional visual system after the pressing component, the limiting component and the guiding component are combined in the utility model. Figure 1 ;

[0021] Figure 4 It is a three-dimensional visual system after the pressing component, the limiting component and the guiding component are combined in the utility model. Figure 2 ;

[0022] Figure 5 It is a three-dimensional view of the limit assembly in the utility model;

[0023] Figure 6 It is a three-dimensional view of the guide assembly in the utility model;

[0024] Figure 7 It is a three-dimensional view of the combination of the pressing component and the guide component in the utility model;

[0025] Figure 8 It is a three-dimensional view of the combination of the pressing component and the limiting component in the utility model.

[0026] In the figure: 1. bottom plate; 11. universal wheel; 2. clamping assembly; 21. base; 22. base plate; 23. cylinder; 24. rotating block; 25. swing arm; 26. limit block; 27. lower clamping block; 28. upper clamping block; 3. front cross beam; 31. rear cross beam; 32. guide hole; 33. implant welding screw; 4. control box; 5. limit assembly; 51. connecting block one; 52. connecting block two; 53. limit column; 6. guide assembly; 61. connecting rod; 62. connecting plate; 63. implant welding guide block; 64. operating hole. DETAILED DESCRIPTION

[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] like Figure 1 , Figure 2 As shown, a three-dimensional perspective view of a common welding fixture for the front and rear beam assemblies is shown, wherein the welding fixture is used to weld welding screws 33 to the surfaces of the front beam 3 and the rear beam 31. The front beam 3 and the rear beam 31 have different lengths and curvatures due to their different installation and use positions, and a plurality of guide holes 32 are formed through the front beam 3 and the rear beam 31.

[0029] like Figure 1 , Figure 2 , Figure 3 As shown, the implant welding tool includes a base plate 1, and a plurality of clamping assemblies 2 are detachably connected to the top of the base plate 1, and the plurality of clamping assemblies 2 are arranged at intervals with respect to the structural distribution of the front cross beam 3 and the rear cross beam 31; the clamping assembly 2 includes a cylinder 23, a fixed lower clamping block 27 and a movable upper clamping block 28, and the front cross beam 3 or the rear cross beam 31 passes through the gap between the lower clamping block 27 and the upper clamping block 28 before the implant welding process; during the implant welding process, the lower clamping block 27 remains stationary, and the cylinder 23 is used to drive the upper clamping block 28 to perform a top-down swinging motion until the front cross beam 3 or the rear cross beam 31 is clamped and remains stationary.

[0030] The clamping assembly 2 in the present technical solution can be flexibly disassembled at the top of the base plate 1, and multiple clamping assemblies 2 can be arranged in a customized position according to the structural distribution or orientation of the front beam 3 or the rear beam 31, thereby effectively reducing the space occupied by the tooling and increasing the scope of application of the tooling, and being able to perform limiter processing on various types of workpieces; and the steps of limiting and removing the workpiece by the clamping assembly 2 are relatively simple and convenient, and the positioning accuracy is also high.

[0031] As an example, Figure 1 As shown, a plurality of universal wheels 11 are installed at the bottom of the base plate 1, and the tooling can be quickly moved to other required positions through the universal wheels 11.

[0032] As a further refinement of the above technical solution, Figure 3 , Figure 4 As shown, the clamping assembly 2 also includes a base 21 and a base plate 22, the base 21 is detachably connected to the bottom plate 1, the upper end of the base 21 is detachably connected to the base plate 22, the cylinder 23 is located at one end of the base plate 22, and the cylinder 23 is rotatably connected to the base plate 22, the top of the base plate 22 is sequentially provided with a rotating block 24 and a swing arm 25 from bottom to top, the bottom of the rotating block 24 is fixedly connected to the base plate 22, the top of the rotating block 24 is rotatably connected to the middle part of the swing arm 25, the output end of the cylinder 23 extends upward and is rotatably connected to one end of the swing arm 25, an opening is formed between the other end of the swing arm 25 and the base plate 22, and the lower clamping block 27 is installed on At the bottom of the opening, the upper clamping block 28 is installed at the top of the opening, and the positions of the lower clamping block 27 and the upper clamping block 28 correspond one to one; before the implant welding process, the output end of the cylinder 23 is controlled to shrink, and the output end of the cylinder 23 drives the swing arm 25 to flip about the rotating block 24, and the opening space between the swing arm 25 and the substrate 22 is increased. At this time, the workpiece can be placed above the lower clamping block 27 to keep the bottom of the workpiece close to the lower clamping block 27. Then, the output end of the cylinder 23 can be controlled to extend, and the swing arm 25 flips about the rotating block 24 at a certain angle and then resets until the upper clamping block 28 is close to the top of the workpiece, and the workpiece is clamped and limited.

[0033] As a further refinement of the above technical solution, the base 21 is an L-shaped structure consisting of a vertical section and a horizontal section, and a triangular reinforcing plate is connected between the vertical section and the horizontal section, thereby enhancing the structural strength of the base 21 and extending its service life.

[0034] As a further refinement of the above technical solution, a limit block 26 is also provided between the base plate 22 and the swing arm 25 for limiting the distance between the lower clamping block 27 and the upper clamping block 28. The bottom of the limit block 26 is fixedly connected to the top of the base plate 22, and the top of the limit block 26 is provided with a groove matching the cross-sectional size of the swing arm 25. When the swing arm 25 is rotated and embedded in the top groove of the limit block 26, the distance between the lower clamping block 27 and the upper clamping block 28 is the smallest, and the clamping force on the workpiece is also the largest.

[0035] As an example, the lower pressing block 27 and the upper pressing block 28 are both rubber blocks to avoid damaging the surface of the workpiece while pressing the workpiece.

[0036] In this solution, the base 21 is detachably connected to the bottom plate 1, and the base 21 is detachably connected to the base plate 22, and both are connected by screws, which facilitates changing the position of the base 21 or the base plate 22 to process different workpieces.

[0037] As a further refinement of the above technical solution, Figure 3 , Figure 4 , Figure 5 As shown, a limiting component 5 is installed on the surface of the substrate 22, and the limiting component 5 includes a connecting block 1 51 detachably connected to the substrate 22, and the connecting block 1 51 is detachably connected to a connecting block 2 52, and the connecting block 1 51 and the connecting block 2 52 are in a vertical state, and the extension length and extension angle of the connecting block 2 52 match the position distribution of the guide hole 32 on the front beam 3 or the rear beam 31, and the top of the connecting block 2 52 is connected to a limiting column 53, and the diameter of the limiting column 53 matches the diameter of the guide hole 32; when the upper clamping block 28 and the lower clamping block 27 clamp the workpiece, since the position of the limiting component 5 has been set in advance, the limiting column 53 is plugged and fixed with the guide hole 32, and the upper clamping block 28 and the lower clamping block 27 cooperate to fix the workpiece in the vertical direction, and the limiting column 53 cooperates with the guide hole 32 to fix the workpiece in the horizontal direction.

[0038] As an example, a rounded corner is formed on the top of the limiting post 53 to facilitate the limiting post 53 to be inserted into the guide hole 32 .

[0039] In this solution, the base plate 22 is detachably connected to the connecting block 1 51, and the connecting block 1 51 is detachably connected to the connecting block 2 52, and the connection method is to connect by screws, which is convenient for changing the position of the limit column 53 according to the structural distribution of the workpiece, so as to process different workpieces.

[0040] As a further refinement of the above technical solution, Figure 3 , Figure 4 , Figure 6As shown, a guide assembly 6 is installed on the surface of the substrate 22, and the guide assembly 6 includes a connecting rod 61, and the end of the connecting rod 61 is detachably connected to a connecting plate 62, and the extension length and extension angle of the connecting rod 61 match the position distribution of the implant welding screw 33 on the front crossbeam 3 or the rear crossbeam 31, and the top of the connecting plate 62 is detachably connected to a implant welding guide block 63, and the middle of the implant welding guide block 63 and the connecting plate 62 are penetrated by an operating hole 64, and the diameter of the operating hole 64 is larger than the diameter of the implant welding screw 33; according to the pre-set welding position of the implant welding screw 33, the guide assembly 6 is installed in place, so that after the workpiece is limited, the implant welding guide block 63 is just above the pre-welding position of the implant welding screw 33, and the implant welding screw 33 is inserted into the operating hole 64 until the bottom of the implant welding screw 33 abuts against the surface of the workpiece, and the implant welding gun can be used for welding at this time.

[0041] When the present solution is used to fix the workpiece, the clamping assembly 2 can be used to initially limit the position, and subsequently the limiting column 53 can be plugged into the guide hole 32 to further fix the position of the workpiece. After the fixation is completed, the implant welding screw 33 on the workpiece also matches the implant welding guide block 63, which is convenient for the user to weld the implant welding screw 33 on the workpiece. After the welding is completed, the upper clamping block 28 can be loosened to remove the entire workpiece, which is simple and quick.

[0042] The implant welding tool also includes a control box 4, which is installed on the top of the base plate 1. The control box 4 controls the air valve of the corresponding cylinder 23 through a PLC control system, thereby limiting the action position of the cylinder 23.

[0043] like Figure 7 , Figure 8 As shown, different forms of the limit assembly 5 or the guide assembly 6 after being assembled with the clamping assembly 2 are shown. This is based on the different structural distributions of the workpieces, so the installation position of the limit assembly 5 or the guide assembly 6 is designed specifically.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The above contents are merely examples and explanations of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.

Claims

1. A common welding tool for front and rear crossbeam assemblies, used for welding welding screws (33) to the surfaces of the front crossbeam (3) and the rear crossbeam (31), wherein the front crossbeam (3) and the rear crossbeam (31) are both penetrated by guide holes (32), characterized in that: The invention comprises a base plate (1), the top of which is detachably connected to a plurality of clamping assemblies (2), wherein the plurality of clamping assemblies (2) are arranged at intervals with respect to the structural distribution of the front crossbeam (3) and the rear crossbeam (31); the clamping assembly (2) comprises a cylinder (23), a fixed lower clamping block (27) and a movable upper clamping block (28), and before the implant welding process, the front crossbeam (3) or the rear crossbeam (31) passes through the gap between the lower clamping block (27) and the upper clamping block (28); during the implant welding process, the lower clamping block (27) remains stationary, and the cylinder (23) is used to drive the upper clamping block (28) to perform a top-down swinging motion until the front crossbeam (3) or the rear crossbeam (31) is clamped and becomes stationary.

2. The common welding tool for the front and rear cross beam assemblies according to claim 1 is characterized in that: A plurality of universal wheels (11) are installed at the bottom of the base plate (1).

3. The common welding tool for the front and rear cross beam assemblies according to claim 1 is characterized in that: The clamping assembly (2) further comprises a base (21) and a base plate (22), wherein the base (21) is detachably connected to the bottom plate (1), the upper end of the base (21) is detachably connected to the base plate (22), the cylinder (23) is located at one end of the base plate (22), and the cylinder (23) is rotatably connected to the base plate (22), the top of the base plate (22) is provided with a rotating block (24) and a swing arm (25) in sequence from bottom to top, and the bottom of the rotating block (24) is The top of the rotating block (24) is rotatably connected to the middle of the swing arm (25), the output end of the cylinder (23) extends upward and is rotatably connected to one end of the swing arm (25), an opening is formed between the other end of the swing arm (25) and the base plate (22), the lower clamping block (27) is installed at the bottom of the opening, and the upper clamping block (28) is installed at the top of the opening, and the positions of the lower clamping block (27) and the upper clamping block (28) correspond one to one.

4. The common welding tool for the front and rear cross beam assemblies according to claim 3 is characterized in that: The base (21) is in an L-shaped structure consisting of a vertical section and a horizontal section, and a triangular reinforcement plate is connected between the vertical section and the horizontal section.

5. The common welding tool for the front and rear cross beam assemblies according to claim 3 is characterized in that: A limit block (26) is also provided between the base plate (22) and the swing arm (25) for limiting the distance between the lower clamping block (27) and the upper clamping block (28); the bottom of the limit block (26) is fixedly connected to the top of the base plate (22); the top of the limit block (26) is provided with a groove matching the cross-sectional dimensions of the swing arm (25); when the swing arm (25) is embedded in the top groove of the limit block (26), the distance between the lower clamping block (27) and the upper clamping block (28) is minimized.

6. A common welding tool for front and rear cross beam assemblies according to claim 1 or 3, characterized in that: The lower pressing block (27) and the upper pressing block (28) are both rubber blocks.

7. The common welding tool for the front and rear cross beam assemblies according to claim 3 is characterized in that: A limit assembly (5) is mounted on the surface of the substrate (22), the limit assembly (5) comprising a first connection block (51) detachably connected to the substrate (22), the first connection block (51) being detachably connected to a second connection block (52), the first connection block (51) and the second connection block (52) being in a vertical state, the extension length and extension angle of the second connection block (52) matching the position distribution of the guide hole (32) on the front crossbeam (3) or the rear crossbeam (31), the top of the second connection block (52) being connected to a limit column (53), the diameter of the limit column (53) matching the diameter of the guide hole (32).

8. The common welding tool for the front and rear cross beam assemblies according to claim 7 is characterized in that: The top of the limiting column (53) is formed with a rounded corner.

9. The common welding tool for the front and rear cross beam assemblies according to claim 3 is characterized in that: A guide assembly (6) is installed on the surface of the base plate (22), and the guide assembly (6) includes a connecting rod (61). The end of the connecting rod (61) is detachably connected to a connecting plate (62). The extension length and extension angle of the connecting rod (61) match the position distribution of the implant welding screw (33) on the front crossbeam (3) or the rear crossbeam (31). The top of the connecting plate (62) is detachably connected to a implant welding guide block (63). The middle of the implant welding guide block (63) and the connecting plate (62) are penetrated by an operating hole (64), and the diameter of the operating hole (64) is larger than the diameter of the implant welding screw (33).

10. The common welding tool for front and rear cross beam assemblies according to claim 3 is characterized in that: The implant welding tool also includes a control box (4), which is mounted on the top of the base plate (1). The control box (4) controls the corresponding air valve of the air cylinder (23) through a PLC control system, thereby limiting the action position of the air cylinder (23).

Citation Information

Patent Citations

  • Stud welding tool

    CN109623239A