New energy battery vehicle-mounted frame welding tool
By designing a welding tool including a connecting frame, a supporting beam, a positioning component and a limiting suspension beam, the problem of cumbersome installation and disassembly of the battery rack in the prior art is solved, and the simple fixation and rapid disassembly of the battery rack is realized, which improves production efficiency and enhances the universal applicability of the tooling.
Patent Information
- Application Number
- CN202422080722.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing new energy battery vehicle mounting welding tooling is complicated when installing and disassembling the battery rack, and requires frequent screwing of side positioning screws, which cannot meet production needs.
A welding tool including a connecting frame, a supporting beam, two positioning components and a limit hanging beam is designed. The positioning components are driven to move relatively by the driving member, so as to realize the synchronous clamping and fixed positioning of the battery frame, and to achieve complete fixation through the limit hanging beam. When disassembling, only the limit suspension beam needs to be loosened, and the positioning components are automatically removed and loosened to avoid frequent screwing of the positioning screw.
The installation and disassembly process of the battery rack is simplified, the operation is simple, the disassembly is convenient, and the production efficiency is improved. By manually adjusting the convex length of the contact lever parts, it adapts to the size and structure of different battery racks, and enhances the universal applicability of the tooling.
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Figure CN222944846U_ABST
Abstract
Description
Technical Field
[0001] The utility model particularly relates to a welding tool for a new energy battery vehicle-mounted frame. Background Art
[0002] The battery rack is a relatively important component of the battery components in new energy vehicles. Its main structure includes a frame and a number of steel plate structures welded on the frame for installing, isolating and protecting the battery. Therefore, welding the battery rack is an important link in the production of battery components. However, during the production process, since the battery rack needs to be kept from shaking during welding, the battery rack needs to be positioned during the welding process to increase the accuracy of the welding. However, due to the large number of mounting structures and complex geometric shapes on the battery rack, it is difficult to use a processing method or tooling to handle the welded battery rack in a way that not only can position it firmly, but also does not affect the welding operation and does not occupy the welding operation surface.
[0003] To solve the above problems, Chinese patent announcement number CN219443982U discloses a welding tool for a new energy battery vehicle carrier, which discloses a battery rack end positioning mechanism arranged at intervals on both sides; the battery rack end positioning mechanism includes a U-shaped loading seat, and the two sides of the top of the U-shaped loading seat are respectively assembled and connected with sliding column components, and the positioning components are assembled and connected between the sliding column components; the positioning component includes a positioning frame seat, and the central part of the positioning frame seat has a rectangular through hole, and a plurality of contact rod components are assembled and connected in the rectangular through hole, and the contact rod component includes a horizontal screw threaded in the rectangular through hole, and the horizontal screw is vertically threaded with a vertical screw, and the bottom of the vertical screw is fixedly connected with a hexagonal contact; the left and right sides of the U-shaped loading seat are respectively fixedly connected with a drooping seat, and a horizontal screw is assembled and connected between the drooping seats, and an end seat plate is fixedly connected between the ends of the horizontal screw, and an angle adjustment mechanism is assembled and connected on the end seat plate, and a side limit plate is slidably connected between the drooping seats, and a plurality of side positioning screws are threaded on the side limit plate. The inner end of the side positioning screw is fixedly connected with a hexagonal positioning convex head.
[0004] In summary, the existing new energy battery vehicle-mounted rack welding tooling is too cumbersome for the clamping, positioning and installation of the battery rack. In particular, the side positioning uses multiple side positioning screws to achieve multiple resistance supports on the sides of the battery rack to ensure that there is no welding offset in the left and right directions. However, using the above method, each time the battery rack is installed and disassembled, the side positioning screws need to be screwed one by one to complete the installation and disassembly of the battery rack. The installation and disassembly process is cumbersome and cannot meet production needs. Utility Model Content
[0005] In view of the defects of the above-mentioned prior art, the technical problem to be solved by the utility model is: to propose a welding tool for a new energy battery vehicle frame.
[0006] A welding tool for a new energy battery vehicle-mounted frame comprises a connecting frame, wherein the connecting frame has a hollow through hole, and the connecting frame is respectively provided with a supporting beam, two positioning components and a limiting suspension beam, and the supporting beam, the two positioning components and the limiting suspension beam form a fixing area of the vehicle-mounted frame; wherein, the supporting beam is arranged in the hollow through hole, and the limiting suspension beam is movably arranged on the connecting frame and located above the supporting beam, and connecting plates are symmetrically arranged on both sides of the connecting frame, and two positioning components are respectively arranged on one side of the connecting plate in a one-to-one correspondence, and the positioning components can be elastically moved relatively close to or away from the connecting plate, and a driving component that can synchronously drive the two positioning components to move relative to each other is arranged on the connecting frame.
[0007] In one embodiment, the positioning component includes a positioning seat and a plurality of touch rod components arranged on the positioning seat, the connecting plate is provided with a plurality of through holes corresponding to the plurality of touch rod components, the touch rod components are inserted and movably arranged in the through holes one by one, and a spring is provided on the touch rod component and abutted between the positioning seat and the connecting plate.
[0008] In one embodiment, the stem component is threadedly connected to the positioning seat.
[0009] In one embodiment, the driving component includes a U-shaped frame movably arranged on a connecting frame and a cylinder for driving the U-shaped frame to move, the moving direction of the U-shaped frame is perpendicular to the moving direction of the positioning seat, and the two inner ends of the U-shaped frame are respectively provided with first guide bevels, the positioning seat is located in the inner area of the U-shaped frame, and one side of the positioning seat is provided with a second guide bevel that can interfere with the first guide bevel.
[0010] In one embodiment, a longitudinal guide groove is provided on the connecting frame, and the U-shaped frame is slidably disposed on the longitudinal guide groove.
[0011] In one embodiment, a transverse guide groove is provided on the connecting frame, and the supporting beam is slidably provided on the transverse guide groove. The supporting beam is provided with first screw holes at both ends thereof, and a first fastening screw that can tightly cooperate with the connecting frame is threadedly connected in the first screw hole.
[0012] In one embodiment, two longitudinal guide shafts are spaced apart on the connecting frame, the limiting suspension beam is U-shaped, and both ends of the limiting suspension beam are respectively placed on the longitudinal guide shafts through linear bearing movable sleeves.
[0013] In one embodiment, a transverse long hole is provided through the upper side of the limiting suspension beam, a plurality of I-shaped sliders are slidably provided in the transverse long hole, a second fastening screw is threadedly inserted on the I-shaped slider, and the second fastening screw can move along the thread and protrude below the I-shaped slider.
[0014] In summary, the beneficial effects of the present invention compared with the prior art are as follows:
[0015] The battery rack of the utility model is placed on the supporting crossbeam. At this time, the driving member is used to drive the two positioning components to move relatively, so as to realize the synchronous clamping and fixing of the two sides of the battery rack. Then, the limiting suspension beam is displaced and limitedly abutted against the upper side of the battery rack, so as to realize the complete fixation of the battery rack.
[0016] When disassembling, it is only necessary to disassemble and loosen the limiting suspension beam on the upper side of the battery rack, and then reset it through the driving component, so that the relative elastic force between the positioning component and the connecting plate can realize the automatic disassembly and loosening of the positioning component, thereby avoiding the disadvantage of frequently twisting the positioning screw to achieve clamping or disassembly, and the operation is simple and the disassembly is convenient;
[0017] Furthermore, the touch rod component in the positioning component is threadedly connected to the positioning seat, so that the relative protruding lengths between different touch rod components and the connecting plate can be manually adjusted, thereby adapting to the synchronous interference clamping of different recessed structures at corresponding positions of the touch rod component in the battery rack, as well as adaptive clamping of different battery rack widths, effectively enhancing the universal applicability of the tooling fixture and meeting usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional structural diagram of a new energy battery vehicle-mounted frame welding tool in one embodiment of the utility model;
[0019] Figure 2 It is a top view of a welding tool for a new energy battery vehicle-mounted rack in one embodiment of the utility model. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods:
[0021] like Figure 1 to Figure 2 The embodiment of the utility model presented preferably provides a new energy battery vehicle-mounted frame welding tool, including a connecting frame 1, the connecting frame 1 has a hollow through hole 2, and the connecting frame 1 is respectively provided with a supporting beam 3, two positioning components 4 and a limiting suspension beam 5, and the supporting beam 3, the two positioning components 4 and the limiting suspension beam 5 form a vehicle-mounted frame fixing area; wherein, the supporting beam 3 is arranged in the hollow through hole 2, and the limiting suspension beam 5 is movably arranged on the connecting frame 1 and is located above the supporting beam 3, and connecting plates 6 are symmetrically arranged on both sides of the connecting frame 1, and two positioning components 4 are respectively arranged on one side of the connecting plate 6 in a one-to-one correspondence, and the positioning components 4 can be elastically moved relatively close to or away from the connecting plate 6, and the connecting frame 1 is provided with a driving component 7 that can synchronously drive the two positioning components 4 to move relative to each other.
[0022] Specifically, the battery rack is placed on the supporting beam. At this time, the driving component is used to drive the two positioning components to move relative to each other, so as to achieve synchronous clamping and fixing of the two side edges of the battery rack, and then the limiting suspension beam is displaced and limitedly abutted against the upper side of the battery rack to achieve complete fixation of the battery rack; and when disassembling, it is only necessary to disassemble and loosen the limiting suspension beam located on the upper side of the battery rack, and then reset it through the driving component, so that the relative elastic force between the positioning component and the connecting plate can realize automatic disassembly and loosening of the positioning component, thereby avoiding the disadvantages of frequently twisting the positioning screw to achieve clamping or disassembly, and the operation is simple and disassembly is convenient.
[0023] Furthermore, the positioning component 4 includes a positioning seat 41 and a plurality of touch rod components 42 disposed on the positioning seat 41, and the connecting plate 6 is provided with a plurality of through holes 43 corresponding to the plurality of touch rod components 42, and the touch rod components 42 are inserted and movably disposed in the through holes 43 one by one, and a spring 44 is abutted on the touch rod components 42 and located between the positioning seat 41 and the connecting plate 6. Furthermore, the touch rod components 42 are threadedly connected to the positioning seat 41.
[0024] Specifically, by threadedly connecting the touch rod component and the positioning seat in the positioning component, the relative protrusion lengths between different touch rod components and the connecting plate can be manually adjusted, thereby adapting to the synchronous interference clamping of different recessed structures at corresponding positions of the touch rod component in the battery rack, as well as adaptive clamping of different battery rack widths, effectively enhancing the universal applicability of the tooling fixture and meeting usage requirements.
[0025] Furthermore, the driving component 7 includes a U-shaped frame 71 movably arranged on the connecting frame 1 and a cylinder 72 for driving the U-shaped frame 71 to move. The moving direction of the U-shaped frame 71 is perpendicular to the moving direction of the positioning seat 41. The two inner ends of the U-shaped frame 71 are respectively provided with first guide bevels 73. The positioning seat 41 is located in the inner area of the U-shaped frame 71. A second guide bevel 74 that can cooperate with the first guide bevel 73 is provided on one side of the positioning seat 41. Specifically, the U-shaped frame is driven to move by the cylinder, and then the first guide bevels at both ends of the U-shaped frame are displaced to abut against the second guide bevels of the positioning seat, and the guiding and abutting cooperation of the first guide bevels and the second guide bevels is caused to make the positioning seat move relatively close to the connecting plate, and then the touch rod components on the positioning seat move accordingly to abut against the side walls of the battery rack, thereby realizing the synchronous clamping and positioning of the two sides of the battery rack; when disassembling again, the cylinder is reset, and after the U-shaped frame is reset, the first guide bevel eliminates the pressure on the second guide bevel, and the positioning seat can be moved relatively away from the connecting plate under the elastic force of the spring, thereby realizing the automatic loosening and disassembly of the touch rod components relative to the battery rack.
[0026] Furthermore, a longitudinal guide groove 11 is provided on the connecting frame 1 , and the U-shaped frame 71 is slidably disposed on the longitudinal guide groove 11 .
[0027] Furthermore, the connecting frame 1 is provided with a transverse guide groove 12, the supporting crossbeam 3 is slidably provided on the transverse guide groove 12, the supporting crossbeam 3 is provided with first screw holes 13 at both ends thereof, and a first fastening screw (not shown in the figure) that can be tightly matched with the connecting frame 1 is threadedly connected in the first screw hole 13. Then, by loosening or tightening the first fastening screw, the supporting crossbeam is fixed after being flexibly adjusted in the transverse guide groove, thereby effectively changing the supporting position of the supporting crossbeam relative to the battery rack, and meeting the support placement requirements for different battery racks.
[0028] Furthermore, two longitudinal guide shafts 14 are arranged at intervals on the connecting frame 1, the limiting suspension beam 5 is arranged in a U-shaped shape, and the two ends of the limiting suspension beam 5 are respectively placed on the longitudinal guide shaft 14 through the linear bearing movable sleeve. Furthermore, a transverse long hole 15 is arranged through the upper side of the limiting suspension beam 5, and a plurality of I-shaped sliders 16 are slidably arranged in the transverse long hole 15, and a second fastening screw 17 is threadedly inserted on the I-shaped slider 16, and the second fastening screw 17 can move along the thread and protrude below the I-shaped slider 16.
[0029] Specifically, the upper side wall of the battery rack is pressed and clamped by the second fastening screw in the I-shaped slider, so as to realize the clamping and fixing of the upper side of the battery rack by the limiting suspension beam. When disassembly is required, the second fastening screw can be loosened; and the lateral movement of the lateral long hole of the I-shaped slider and the longitudinal movement of the limiting suspension beam along the longitudinal guide shaft can realize the adjustment and movement of the relative pressing position of the second fastening screw relative to the battery rack, so as to meet the pressing and fixing of the upper side walls of different battery racks, and effectively enhance the overall applicability of the tooling fixture.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only to illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A welding tool for a new energy battery vehicle frame, comprising a connecting frame (1), wherein the connecting frame (1) has a hollow through hole (2), and is characterized in that: The connecting frame (1) is provided with a supporting crossbeam (3), two positioning components (4) and a limiting suspension beam (5), respectively. The supporting crossbeam (3), the two positioning components (4) and the limiting suspension beam (5) form a vehicle-mounted frame fixing area; wherein the supporting crossbeam (3) is arranged in the hollow through hole (2), the limiting suspension beam (5) is movably arranged on the connecting frame (1) and is located above the supporting crossbeam (3), the connecting frame (1) is symmetrically provided with connecting plates (6) on both sides, the two positioning components (4) are respectively provided on one side of the connecting plate (6) in a one-to-one correspondence, and the positioning components (4) can be elastically moved relatively close to or away from the connecting plate (6), and the connecting frame (1) is provided with a driving component (7) capable of synchronously driving the two positioning components (4) to move relatively.
2. A new energy battery vehicle frame welding tool according to claim 1, characterized in that: The positioning component (4) comprises a positioning seat (41) and a plurality of touch rod components (42) arranged on the positioning seat (41); the connecting plate (6) is provided with a plurality of through holes (43) corresponding to the plurality of touch rod components (42); the touch rod components (42) are arranged in a one-to-one correspondence and inserted and movably arranged in the through holes (43); and a spring (44) is provided on the touch rod components (42) and abutted between the positioning seat (41) and the connecting plate (6).
3. A welding tool for a new energy battery vehicle frame according to claim 2, characterized in that: The contact rod component (42) is threadedly connected to the positioning seat (41).
4. A new energy battery vehicle frame welding tool according to claim 2, characterized in that: The driving member (7) comprises a U-shaped frame (71) movably arranged on the connecting frame (1) and a cylinder (72) for driving the U-shaped frame (71) to move. The moving direction of the U-shaped frame (71) is arranged perpendicular to the moving direction of the positioning seat (41). The two inner ends of the U-shaped frame (71) are respectively provided with first guide bevels (73). The positioning seat (41) is located in the inner area of the U-shaped frame (71). One side of the positioning seat (41) is provided with a second guide bevel (74) that can abut against the first guide bevel (73).
5. A new energy battery vehicle frame welding tool according to claim 4, characterized in that: The connecting frame (1) is provided with a longitudinal guide groove (11), and the U-shaped frame (71) is slidably arranged on the longitudinal guide groove (11).
6. The welding tool for a new energy battery vehicle frame according to claim 1 is characterized in that: The connecting frame (1) is provided with a transverse guide groove (12), the supporting crossbeam (3) is slidably arranged on the transverse guide groove (12), the supporting crossbeam (3) is provided with first screw holes (13) at both ends thereof, and the first screw holes (13) are internally threadedly connected with first fastening screws capable of tightly abutting against the connecting frame (1).
7. The welding tool for a new energy battery vehicle frame according to claim 1 is characterized in that: Two longitudinal guide shafts (14) are arranged on the connecting frame (1) at intervals, the limiting suspension beam (5) is arranged in a U-shape, and both ends of the limiting suspension beam (5) are respectively placed on the longitudinal guide shafts (14) through linear bearing movable sleeves.
8. The welding tool for a new energy battery vehicle frame according to claim 1 is characterized in that: A transverse long hole (15) is provided through the upper side of the position-limiting suspension beam (5), a plurality of I-shaped sliding blocks (16) are slidably provided in the transverse long hole (15), a second fastening screw (17) is inserted into the threaded upper surface of the I-shaped sliding block (16), and the second fastening screw (17) can move along the threaded portion and protrude below the I-shaped sliding block (16).
Citation Information
Patent Citations
New energy battery vehicle-mounted frame welding tool
CN219443982U