Corrugated board flattening device

By designing an adjustable electric roller shaft and rotary gear disc system, combined with the scale and bead mechanism, the adaptability and real-time adjustment capabilities of the corrugated cardboard flattening device are achieved, and the problem of inconsistent pressing strength in the prior art is solved to ensure the flatness of the cardboard and the clean surface.

CN222946339UActive Publication Date: 2025-06-06SHANDONG HUAYUAN PACKAGING PROD CO LTD
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Patent Information

Application Number
CN202421908764.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-06
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

During the pressing, the existing corrugated cardboard flattening device is difficult to adapt to corrugated cardboard of different thicknesses due to the fixed position of each pressing roller during pressing, resulting in inconsistent pressing strength and difficult to maintain the flatness of the cardboard.

Method used

A corrugated cardboard flattening device including a substrate, a base, an electric roller shaft, a block and a round groove is designed. Through an adjustable electric roller shaft and a rotating gear disc system, the vertical lifting and lowering of the pressed roller shaft is realized, adapted to corrugated cardboard of different thicknesses, and the settlement depth of the pressed block is observed and adjusted in real time through the scale and the sliding bead mechanism.

Benefits of technology

It realizes manual multi-speed adjustment of the pressing force, observes the extrusion depth in real time, and keeps the surface of corrugated cardboard clean, solving the problem of inconsistent pressing strength and ensuring the uniformity of the flatness after pressing of the cardboard.

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Abstract

The utility model relates to the field of corrugated board processing, and discloses a corrugated board flattening device which comprises a base plate and a base, the base is transversely welded to the center of the top end of the base plate, five sets of electric roll shafts are movably assembled between the front portion and the rear portion in the base, and vertical plates are fixed to the two sides of the top end of the base plate respectively. A top plate is transversely fixed between the top ends of the vertical plates, and five sets of pressing blocks are arranged below the top plate. According to the corrugated board flattening device, a pressing roll shaft is movably assembled between the front portion and the rear portion in a pressing block, a rotary handle is held to sequentially rotate small fluted discs connected to the bottom of the rotary handle, the small fluted discs are forced to be in meshing linkage with a large fluted disc on the left side, and due to the fact that a center groove hole in the large fluted disc is provided with threads and can be matched with the outer wall of a lead screw, when the large fluted disc rotates, the large fluted disc rotates, and the large fluted disc rotates. Under the limitation of the guide rod, the screw rod and the pressing block in the circular groove are vertically lifted to force the pressing roll shaft to approach the electric roll shaft at the bottom, so that the problem of fixing the position of the pressing mechanism is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated paperboard processing, in particular to a corrugated paperboard flattening device. Background Art

[0002] Corrugated paper is a material that is made by pressing wrinkles and waves into glossy paper using corrugated rollers, while corrugated cardboard is a thickened panel made by pasting multiple groups of corrugated paper together. It is lightweight and has a correspondingly improved structural strength. However, after pasting the panels on the outside of the central paper, it is often necessary to use a flattening device to process it again in order to keep it flat.

[0003] However, ordinary flattening devices often limit the height of each roller, while the thickness of each corrugated cardboard is different. When pressing, it is necessary to disassemble and reassemble according to the position of the board, which is very inconvenient. In addition, the pressing strength is different, making it difficult to maintain the uniform flatness of the cardboard after pressing.

[0004] Now, a novel corrugated board flattening device is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a corrugated paperboard flattening device to solve the problem of fixed position of the pressing mechanism proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a corrugated cardboard flattening device, comprising a base plate and a base, a base is welded horizontally at the center of the top of the base plate, five groups of electric rollers are movably installed between the front and back of the base, vertical plates are fixed on both sides of the top of the base plate, and a top plate is fixed horizontally between the tops of the vertical plates, five groups of pressing blocks are arranged below the top plate, and pressing rollers are movably installed between the front and back of the pressing blocks, five groups of circular grooves are arranged inside the top plate, and a large toothed disc is movably connected to the bottom end of the circular groove, a small toothed disc is meshedly connected to the right side of the large toothed disc, and a rotating handle is fixed to the top of the small toothed disc, and sockets are arranged on both sides of the circular groove, guide rods are welded on both sides of the top of the pressing block, and a screw rod is welded at the center of the top of the pressing block.

[0007] Preferably, the pressing roller is located at the top end of the electric roller, and the guide rod is embedded in the socket.

[0008] Preferably, the bottom of the small toothed disc is movably connected to the top plate, and the large toothed disc rotates in opposite directions to the small toothed disc.

[0009] Preferably, a connecting block is fixed to the right side of the pressing block, and a scale is fixed to the bottom end of the connecting block, five groups of windows are arranged between the upper and lower parts of the top plate, and a sleeve block is fixed to the top of the window, sliding beads are movably embedded on both sides of the sleeve block, and an indicator label is fixed between the two sides of the front end of the window.

[0010] Preferably, the scale is embedded in the window, and the scale can slide up and down along the inner wall of the window.

[0011] Preferably, the sliding beads are symmetrically attached to two sides of the scale, and the sleeve block and the window are in the same vertical plane.

[0012] Preferably, a through groove is provided between the two sides of the bottom of the vertical plate, and a dust row is fixed between the front and rear upper parts of the through groove, a support plate is laterally fixed to the bottom of the outer side of the vertical plate, a shell is fixed to the top of the outer side of the vertical plate, and a back plate is plugged and fixed to the rear of the shell, an air pipe is connected between the dust row and the shell, and an exhaust fan is installed at the bottom of the shell.

[0013] Preferably, the air pipe is connected between the dust suction row and the shell, and the through groove allows the corrugated cardboard to enter and exit horizontally.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the corrugated board flattening device not only realizes manual multi-stage adjustment of the pressing force and real-time observation of the pressing depth, but also realizes cleaning of dust on the surface of the board;

[0015] (1) By movably assembling the pressing roller shaft between the front and back of the pressing block, hold the rotating handle and rotate the small toothed disc connected to the bottom in turn, forcing the small toothed disc to engage with the large toothed disc on the left. Because the central slot hole inside the large toothed disc has a thread, it can match the outer wall of the screw rod. When the large toothed disc rotates, the screw rod, the pressing block and the pressing roller shaft in the circular groove are vertically lifted and lowered under the restriction of the guide rods embedded in the jacks on both sides, forcing the pressing roller shaft to approach the electric roller shaft at the bottom, and adjusting the pressing according to the different thicknesses of corrugated cardboards. The spacings can be different or uniform.

[0016] (2) A scale is fixed at the bottom of the connecting block, and the scale with scale lines is pre-inserted into the window. As the pressing block rises and falls, the scale also rises and falls along the inner wall of the sleeve block, and is lubricated by the sliding beads on both sides to maintain the verticality of the scale. Then, the indicator label at the front end of the window is observed, and the scale mark covered by the indicator label is used to display the depth of the pressing block settlement, so as to avoid the difficulty in unifying the pressing force and to press different patterns in sections;

[0017] (3) By providing a through slot between the two sides of the bottom of the vertical plate, the corrugated paper enters and exits the device through the through slot inside the vertical plates on both sides, and the exhaust fans on the left and right are started in real time, and the dust on the surface of the corrugated paper is input into the shell through the air pipe through the dust suction row above the inside of the through slot, while the dust at the bottom of the corrugated paper falls freely, so that the surface of the corrugated paper is always kept clean when it is flattened. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the pressing block of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the set block of the utility model;

[0021] Figure 4 It is a schematic diagram of the front cross-sectional structure of the vertical plate of the present utility model.

[0022] In the figure: 1. base plate; 2. base; 3. electric roller; 4. vertical plate; 5. support plate; 6. exhaust fan; 7. shell; 8. back plate; 9. air pipe; 10. top plate; 11. pressing block; 12. pressing roller; 13. jack; 14. guide rod; 15. screw rod; 16. large toothed disc; 17. rotary handle; 18. small toothed disc; 19. indicator label; 20. scale; 21. sleeve block; 22. sliding ball; 23. connecting block; 24. window; 25. through groove; 26. dust suction row; 27. round groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4A corrugated cardboard flattening device comprises a base plate 1 and a base 2, wherein the base 2 is welded transversely at the center of the top of the base plate 1, and five groups of electric roller shafts 3 are movably mounted between the front and rear of the base 2, and vertical plates 4 are fixed on both sides of the top of the base plate 1, and a top plate 10 is transversely fixed between the tops of the vertical plates 4, and five groups of pressing blocks 11 are arranged below the top plate 10, and a pressing roller shaft 12 is movably mounted between the front and rear of the pressing block 11, and five groups of circular grooves 27 are arranged inside the top plate 10, and a large toothed disc 16 is movably connected to the bottom end of the circular groove 27, and a small toothed disc 18 is meshed and connected to the right side of the large toothed disc 16, and a rotary handle 17 is fixed to the top of the small toothed disc 18, and sockets 13 are arranged on both sides of the circular groove 27, and guide rods 14 are welded on both sides of the top of the pressing block 11, and a screw rod 15 is welded at the center of the top of the pressing block 11;

[0025] The pressing roller shaft 12 is located at the top of the electric roller shaft 3, the guide rod 14 is embedded in the insertion hole 13, the bottom of the small toothed disc 18 is movably connected to the top plate 10, and the large toothed disc 16 rotates in the opposite direction to the small toothed disc 18;

[0026] Specifically, Figure 1 and Figure 2 As shown, hold the rotary handle 17 and rotate the small toothed disc 18 connected to the bottom in turn, forcing the small toothed disc 18 to engage with the large toothed disc 16 on the left. Because the central slot hole inside the large toothed disc 16 has threads, it can match the outer wall of the screw rod 15. When the large toothed disc 16 rotates, the screw rod 15, the pressing block 11 and the pressing roller 12 in the circular groove 27 are vertically lifted and lowered under the restriction of the guide rods 14 embedded in the jacks 13 on both sides, forcing the pressing roller 12 to approach the electric roller 3 at the bottom, and making adjustments in pressing according to the different thicknesses of the corrugated cardboard.

[0027] Embodiment 2: A connecting block 23 is fixed to the right side of the pressing block 11, and a scale 20 is fixed to the bottom end of the connecting block 23. Five groups of windows 24 are arranged between the top and bottom of the top plate 10, and a sleeve block 21 is fixed to the top of the window 24. Sliding beads 22 are movably embedded on both sides of the sleeve block 21, and an indicator label 19 is fixed between the two sides of the front end of the window 24.

[0028] The scale 20 is embedded in the window 24, and the scale 20 can slide up and down along the inner wall of the window 24. The sliding balls 22 are symmetrically attached to the two sides of the scale 20, and the sleeve block 21 and the window 24 are in the same vertical plane;

[0029] Specifically, Figure 1 and Figure 3As shown, a scale 20 marked with scale lines is pre-inserted into the window 24. As the pressing block 11 rises and falls, the scale 20 also rises and falls along the inner wall of the sleeve block 21, and is lubricated by the sliding balls 22 on both sides to maintain the verticality of the scale 20 when it rises and falls. Then, the indicator label 19 at the front end of the window 24 is observed, and the scale mark covered by the indicator label 19 is used to display the depth of the settlement of the pressing block 11 to avoid difficulty in unifying the pressing force.

[0030] Embodiment 3: A through groove 25 is provided between the two sides of the bottom of the vertical plate 4, and a dust collecting row 26 is fixed between the front and rear of the upper part of the through groove 25, a support plate 5 is fixed transversely to the bottom of the outer side of the vertical plate 4, a shell 7 is fixed to the top of the outer side of the vertical plate 4, and a back plate 8 is fixed to the rear of the shell 7, an air pipe 9 is connected between the dust collecting row 26 and the shell 7, an exhaust fan 6 is installed at the bottom of the shell 7, and the air pipe 9 is connected between the dust collecting row 26 and the shell 7, and the through groove 25 can allow corrugated cardboard to enter and exit horizontally;

[0031] Specifically, Figure 1 and Figure 4 As shown, the corrugated paper enters and exits the device through the through slots 25 inside the vertical plates 4 on both sides, and the exhaust fans 6 at the left and right positions are started in real time, and the dust on the surface of the corrugated paperboard is input into the housing 7 through the air pipe 9 through the dust suction row 26 above the through slots 25, while the dust at the bottom of the corrugated paperboard falls freely, so that the surface of the corrugated paperboard is always kept clean enough when flattened, and the roller is prevented from being contaminated.

[0032] Working principle: When the utility model is used, first hold the rotary handle 17 and rotate the small toothed disc 18 connected to the bottom of the small toothed disc 18 in turn, forcing the small toothed disc 18 to engage with the large toothed disc 16 on the left. Because the central slot hole inside the large toothed disc 16 has a thread, it can match the outer wall of the screw rod 15. When the large toothed disc 16 rotates, the screw rod 15, the pressing block 11 and the pressing roller shaft 12 in the circular groove 27 are vertically lifted and lowered under the restriction of the guide rods 14 embedded in the jacks 13 on both sides, forcing the pressing roller shaft 12 to approach the electric roller shaft 3 at the bottom, and make adjustments to the pressing according to the different thicknesses of the corrugated cardboard. The scale 20 marked with scale lines is pre-inserted in the window 24. As the pressing block 11 rises and falls, the scale 20 also rises and falls along the inner wall of the sleeve block 21, and is lubricated by the sliding beads 22 on both sides to maintain the verticality of the scale 20. Then, the indicator label 19 at the front end of the observation window 24 is used to display the depth of the settlement of the pressing block 11 with the scale covered by the indicator label 19. During this process, the corrugated paper enters and exits the device through the through slots 25 inside the vertical plates 4 on both sides, and the exhaust fans 6 at the left and right are started in real time. The dust on the surface of the corrugated paperboard is input into the housing 7 through the air pipe 9 through the dust suction row 26 above the through slot 25, and the dust at the bottom of the corrugated paperboard falls freely, so that the surface of the corrugated paperboard is always kept clean enough when flattened.

[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A corrugated cardboard flattening device, comprising a base plate (1) and a base (2), characterized in that: A base (2) is welded transversely at the center of the top of the base plate (1), and five groups of electric roller shafts (3) are movably mounted between the front and rear of the base plate (2). Vertical plates (4) are fixed to both sides of the top of the base plate (1), and a top plate (10) is fixed transversely between the tops of the vertical plates (4). Five groups of pressing blocks (11) are arranged below the top plate (10), and a pressing roller shaft (12) is movably mounted between the front and rear of the pressing blocks (11). Five groups of circular grooves (27) are arranged inside the top plate (10), and a large toothed disc (16) is movably connected to the bottom of the circular groove (27), a small toothed disc (18) is meshedly connected to the right side of the large toothed disc (16), and a rotary handle (17) is fixed to the top of the small toothed disc (18), and sockets (13) are arranged on both sides of the circular groove (27). Guide rods (14) are welded to both sides of the top of the pressing block (11), and a screw rod (15) is welded at the center of the top of the pressing block (11).

2. A corrugated cardboard flattening device according to claim 1, characterized in that: The pressing roller shaft (12) is located at the top end of the electric roller shaft (3), and the guide rod (14) is embedded in the insertion hole (13).

3. The corrugated cardboard flattening device according to claim 1, characterized in that: The bottom of the small toothed disc (18) is movably connected to the top plate (10), and the large toothed disc (16) rotates in opposite directions to the small toothed disc (18).

4. The corrugated cardboard flattening device according to claim 1, characterized in that: A connecting block (23) is fixed to the right side of the pressing block (11), and a scale (20) is fixed to the bottom end of the connecting block (23). Five groups of windows (24) are arranged between the top and bottom of the top plate (10), and a sleeve block (21) is fixed to the top of the window (24). Sliding beads (22) are movably embedded on both sides of the sleeve block (21), and an indicator label (19) is fixed between the two sides of the front end of the window (24).

5. The corrugated cardboard flattening device according to claim 4, characterized in that: The scale (20) is embedded in the window (24), and the scale (20) can slide up and down along the inner wall of the window (24).

6. The corrugated cardboard flattening device according to claim 4, characterized in that: The sliding beads (22) are symmetrically attached to two sides of the scale (20), and the sleeve block (21) and the window (24) are located in the same vertical plane.

7. The corrugated cardboard flattening device according to claim 1, characterized in that: A through groove (25) is provided between the two sides of the bottom of the vertical plate (4), and a dust collecting row (26) is fixed between the front and rear of the upper part of the through groove (25); a support plate (5) is transversely fixed to the bottom of the outer side of the vertical plate (4); a shell (7) is fixed to the top of the outer side of the vertical plate (4), and a back plate (8) is plugged and fixed to the rear of the shell (7); an air pipe (9) is connected between the dust collecting row (26) and the shell (7), and an exhaust fan (6) is installed at the bottom of the shell (7).

8. The corrugated cardboard flattening device according to claim 7, characterized in that: The air pipe (9) is connected between the dust suction row (26) and the housing (7), and the through slot (25) allows corrugated cardboard to enter and exit horizontally.