Movable coating single machine

Abstract

The utility model provides a movable coating single machine, relates to the technical field of automobiles, and aims to solve the problems that the automation degree of current carrier coating is higher and higher, the quality closed-loop tracing requirement is more and more strict, and huge energy and equipment waste exists when small-batch carriers are produced by using an automatic production line, so that the production cost is low. The method comprises the following steps of: mounting components; the body is of a rectangular structure. The vacuum pump is fixedly mounted at the top of the base on the mounting component; the manipulator is mounted on the rack, and a camera is fixedly mounted on the manipulator; and the ink-jet printer is mounted on the manipulator. The manipulator can drive the code spraying machine to move front and back and left and right to meet code spraying requirements of carriers with different diameters and heights and is used for spraying codes on the carriers, and the camera installed on the manipulator can drive the camera to move front and back and left and right to be compatible with recognition of two-dimensional codes on the carriers with different diameters and heights. And therefore, the carrier spraying quality can be traced, the small-batch carrier coating cost is low, and the practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field of automobiles, and more specifically, particularly relates to a mobile coating unit. Background Art

[0002] Ceramic catalyst carrier coating is a technology that coats active catalysts onto the surface of ceramic carriers. This technology can improve the efficiency and stability of catalysts, reduce catalyst waste and environmental pollution, and this device is needed when coating carriers. Based on the findings in the prior art, the current degree of automation in carrier coating is getting higher and higher, and the requirements for closed-loop quality traceability are becoming more and more stringent. For small batches of carriers produced by automated production lines, there is a huge waste of energy and equipment, and the traditional stand-alone model lacks quality traceability. At this time, a mobile coating stand-alone machine is proposed. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a mobile coating stand-alone machine to solve the problem that the degree of automation of carrier coating is getting higher and higher, the requirements for closed-loop quality traceability are getting stricter and stricter, and there is a huge waste of energy and equipment for the production of small batches of carriers using automated production lines, and the traditional stand-alone model lacks quality traceability.

[0004] The utility model is a mobile coating stand-alone machine, which is achieved by the following specific technical means:

[0005] A mobile coating unit comprises a mounting assembly, a negative pressure assembly, a bearing assembly, a coating assembly, a moving assembly and a coding assembly;

[0006] The mounting assembly includes: a main body, which is a rectangular structure; the negative pressure assembly is installed inside the mounting assembly, and the negative pressure assembly includes: a vacuum pump, which is fixedly installed on the top of the base on the mounting assembly; the bearing assembly is installed on the top of the mounting assembly, and the bearing assembly includes: a frame, which is fixedly installed on the base of the mounting assembly, and a screw is installed on the frame through a servo motor; the coating assembly is installed on the mounting assembly, and the coating assembly includes: a fixed frame, which is installed on the base; the moving assembly is installed on the bearing assembly, and the inkjet assembly is installed on the bearing assembly.

[0007] Furthermore, the installation component also includes:

[0008] The base is fixedly installed at the bottom of the main body, and four sets of casters are installed at the bottom of the base.

[0009] Furthermore, the negative pressure component also includes:

[0010] A back-blowing filter is connected to the vacuum pump through a pipeline; an air storage tank is connected to the back-blowing filter through a pipeline, and an inlet of the air storage tank is connected to the vacuum pump.

[0011] Furthermore, the bearing assembly further includes:

[0012] A lower tooling, the lower tooling is installed on the frame; a first cylinder, the first cylinder is installed at the bottom of the frame; a weighing sensor, the weighing sensor is installed on the first cylinder; a third cylinder, the third cylinder is installed on the frame; a cone barrel, the cone barrel is connected to the third cylinder, and the cone barrel is connected to the outlet on the gas storage tank through a vacuum control tank.

[0013] Furthermore, the coating assembly also includes:

[0014] The slurry tank is fixedly mounted on a fixed frame; the dosing cylinder is connected to the slurry tank via a hose.

[0015] Furthermore, the mobile component includes:

[0016] The upper tooling is slidably mounted on the frame and connected to a screw on the frame; the nozzle is mounted on the upper tooling and connected to the metering cylinder through a hose.

[0017] Furthermore, the coding component includes:

[0018] Manipulator, the manipulator is installed on the frame; inkjet printer, the inkjet printer is installed on the manipulator, camera, the camera is installed on the manipulator; second cylinder, the second cylinder is installed at the bottom of the frame; rotating motor, the rotating motor is installed on the second cylinder.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] 1. In this device, the coating function, weighing function, and coding and QR code recognition function are integrated. The mobile type has strong flexibility and a process quality information traceability system, which makes the coating cost of small batch carriers low and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the internal three-dimensional structure of the main body of the utility model.

[0022] Figure 2 It is a main perspective three-dimensional structural schematic diagram of the utility model.

[0023] Figure 3 It is a schematic diagram of the internal side stereoscopic structure of the main body of the utility model.

[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the negative pressure component of the utility model.

[0025] Figure 5 It is a main structural schematic diagram of the utility model.

[0026] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0027] 1. Installation assembly; 101. Main body; 102. Base; 2. Negative pressure assembly; 201. Vacuum pump; 202. Back-blowing filter; 203. Gas storage tank; 3. Carrying assembly; 301. Frame; 302. Lower tooling; 303. First cylinder; 304. Weighing sensor; 305. Third cylinder; 306. Cone barrel; 4. Coating assembly; 401. Fixed frame; 402. Slurry tank; 403. Dosing cylinder; 5. Moving assembly; 501. Upper tooling; 502. Nozzle; 6. Inkjet assembly; 601. Robot; 602. Inkjet printer; 603. Camera; 604. Second cylinder; 605. Rotating motor. DETAILED DESCRIPTION

[0028] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0029] Example:

[0030] As attached Figure 1 To Attachment Figure 5 As shown:

[0031] The utility model provides a mobile coating stand-alone machine, comprising an installation component 1, a negative pressure component 2, a bearing component 3, a coating component 4, a moving component 5 and a coding component 6; the installation component 1 comprises: a main body 101, the main body 101 is a rectangular structure; the negative pressure component 2 is installed inside the installation component 1, and the negative pressure component 2 comprises: a vacuum pump 201, the vacuum pump 201 is fixedly installed on the top of the base 102 on the installation component 1; the vacuum pump 201 here is used to provide power for coating; the bearing component 3 is installed on the top of the installation component 1, and the bearing component 3 is installed on the top of the installation component 1. The carrier component 3 includes: a frame 301, which is fixedly mounted on the base 102 of the mounting component 1, and a screw is installed on the frame 301 through a servo motor; the frame 301 here is used to install each group of lower tooling 302; the coating component 4 is installed on the mounting component 1, and the coating component 4 includes: a fixed frame 401, which is fixedly mounted on the base 102; the fixed frame 401 here is used to install a slurry tank 402; the moving component 5 is installed on the carrier component 3, and the inkjet component 6 is installed on the carrier component 3.

[0032] Among them, Figure 2As shown, the installation component 1 also includes: a base 102, which is fixedly installed at the bottom of the main body 101, and four sets of casters are installed at the bottom of the base 102; the base 102 here is used to install the vacuum pump 201, and the four sets of casters installed at the bottom can achieve a moving effect.

[0033] Among them, Figure 1 As shown, the negative pressure component 2 also includes: a back-blowing filter 202, which is connected to the vacuum pump 201 through a pipeline; the back-blowing filter 202 here is used to prevent the slurry from being adsorbed into the vacuum pump 201 and protect the vacuum pump 201; an air tank 203, which is connected to the back-blowing filter 202 through a pipeline, and the inlet of the air tank 203 is connected to the vacuum pump 201; the air tank 203 here is used to be installed under the frame 301 and provide power for the lower cone barrel 306 for coating, thereby providing power for coating.

[0034] Among them, Figure 5 As shown, the bearing assembly 3 also includes: a lower tooling 302, which is mounted on the frame 301; the lower tooling 302 here is used to cooperate with the upper tooling 501, so that the carrier can be fixed and clamped; a first cylinder 303, which is mounted at the bottom of the frame 301; a weighing sensor 304, which is mounted on the first cylinder 303; the first cylinder 303 and the weighing sensor 304 here cooperate with each other to make the carrier separate from the lower tooling 302, which can be used to weigh the weight of the carrier before and after the carrier is coated, and the weight of the carrier coating can be accurately calculated, and the first cylinder 303 and the weighing sensor 304 here cooperate with each other to make the carrier separate from the lower tooling 302, so as ... The weighing sensor 304 adopts the world-renowned brand Mettler Toledo; the third cylinder 305, the third cylinder 305 is installed on the frame 301; the cone barrel 306, the cone barrel 306 is connected to the third cylinder 305, and the cone barrel 306 is connected to the outlet on the gas tank 203 through the vacuum control tank; the third cylinder 305 here is used to drive the cone barrel 306 to lift the lower tooling 302 so that the upper end surface of the carrier and the upper tooling 501 are in contact and sealed, the slurry in the nozzle 502 is sprayed onto the upper surface of the carrier, and the cone barrel 306 acts on the lower surface of the carrier to absorb the slurry into the carrier to complete the carrier coating.

[0035] Among them, Figure 1 As shown, the coating component 4 also includes: a slurry tank 402, which is fixedly mounted on the fixing frame 401; the slurry tank 402 here is used to store slurry; a metering cylinder 403, the metering cylinder 403 is connected to the slurry tank 402 through a hose; the metering cylinder 403 here is used to connect to the nozzle 502, so as to transport the slurry.

[0036] Among them, Figure 5As shown, the moving component 5 includes: an upper tooling 501, which is slidably mounted on the frame 301, and the upper tooling 501 is connected to the screw on the frame 301; the upper tooling 501 here is used to drive the screw to rotate through the motor on the frame 301, thereby driving the up and down movement, and cooperating with the lower tooling 302, so that the carrier can be fixed and clamped; a nozzle 502, which is mounted on the upper tooling 501, and the nozzle 502 is connected to the metering cylinder 403 through a hose; the nozzle 502 here is used to spray slurry.

[0037] Among them, Figure 3 As shown, the coding assembly 6 includes: a manipulator 601, which is mounted on a frame 301; the manipulator 601 here has X and Z direction movements to be compatible with carriers of different heights and diameters; a coding machine 602, which is mounted on the manipulator 601, and a camera 603, which is mounted on the manipulator 601; a second cylinder 604, which is mounted on the bottom of the frame 301; a rotating motor 605, which is mounted on the second cylinder 604; the coding machine 602 and the camera 603 here are used to control the information recognition of the carrier coding and the existing two-dimensional code carrier through the manipulator 601, the second cylinder 605 and the rotating motor 604.

[0038] The specific usage and function of this embodiment are as follows:

[0039] In the utility model, when using the device, a worker places a blank carrier on the lower tooling 302 and weighs it through a weighing sensor 304; after weighing, the worker manually takes the carrier to the corresponding position of the inkjet printer 602 for coding or code recognition, and the carrier is placed in the lower tooling 302 of the workstation, and before each batch of carriers is produced, the robot 601 drives the inkjet printer 602 and the camera 603 to move forward and backward to the appropriate position for coding; after coding is completed, the worker manually takes the carrier to the lower tooling 302 at the bottom corresponding to the upper tooling 501, and Before production, the upper tooling 501 is driven up and down by a motor to complete the mold change so that a sealed cavity can be formed between the upper tooling 501 and the lower tooling 302 and the carrier; and the metering cylinder 403 provides power so that the slurry is sprayed out through the nozzle 502 and cooperates with the cone barrel 306 at the bottom to complete the coating of the carrier. After the coating is completed, the carrier is manually placed at a place with a weighing sensor 304 for secondary weighing, and the coating amount is obtained by comparing the weights before and after. The system can trace the quality process through the QR code binding information.

Claims

1. A mobile coating stand-alone machine, characterized in that: It comprises a mounting component (1), a negative pressure component (2), a bearing component (3), a coating component (4), a moving component (5) and a coding component (6); The mounting assembly (1) comprises: a main body (101), the main body (101) being a rectangular structure; the negative pressure assembly (2) is mounted inside the mounting assembly (1), and the negative pressure assembly (2) comprises: a vacuum pump (201), the vacuum pump (201) being fixedly mounted on the top of a base (102) on the mounting assembly (1); the bearing assembly (3) is mounted on the top of the mounting assembly (1), and the bearing assembly (3) comprises: a frame (301), the frame (301) being fixedly mounted on the base (102) on the mounting assembly (1), and a screw is mounted on the frame (301) via a servo motor; the coating assembly (4) is mounted on the mounting assembly (1), and the coating assembly (4) comprises: a fixed frame (401), the fixed frame (401) being mounted on the base (102); the moving assembly (5) is mounted on the bearing assembly (3); and the inkjet assembly (6) is mounted on the bearing assembly (3).

2. A mobile coating machine according to claim 1, characterized in that: The installation component (1) further comprises: The base (102) is fixedly mounted on the bottom of the main body (101), and four sets of casters are mounted on the bottom of the base (102).

3. The mobile coating machine according to claim 1, characterized in that: The negative pressure component (2) further comprises: A back-blowing filter (202), the back-blowing filter (202) is connected to the vacuum pump (201) through a pipeline; an air storage tank (203), the air storage tank (203) is connected to the back-blowing filter (202) through a pipeline, and the inlet of the air storage tank (203) is connected to the vacuum pump (201).

4. The mobile coating machine according to claim 3, characterized in that: The bearing assembly (3) further comprises: A lower tooling (302), the lower tooling (302) is mounted on a frame (301); a first cylinder (303), the first cylinder (303) is mounted on the bottom of the frame (301); a weighing sensor (304), the weighing sensor (304) is mounted on the first cylinder (303); a third cylinder (305), the third cylinder (305) is mounted on the frame (301); a cone barrel (306), the cone barrel (306) is connected to the third cylinder (305), and the cone barrel (306) is connected to an outlet on a gas storage tank (203) through a vacuum control tank.

5. The mobile coating machine according to claim 1, characterized in that: The coating assembly (4) further comprises: A slurry tank (402) is fixedly mounted on a fixing frame (401); and a metering cylinder (403) is connected to the slurry tank (402) via a hose.

6. The mobile coating machine according to claim 1, characterized in that: The moving component (5) comprises: An upper tooling (501) is slidably mounted on the frame (301), and the upper tooling (501) is connected to a screw on the frame (301); a nozzle (502) is mounted on the upper tooling (501), and the nozzle (502) is connected to a metering cylinder (403) via a hose.

7. The mobile coating machine according to claim 1, characterized in that: The coding component (6) comprises: A manipulator (601), the manipulator (601) is mounted on a frame (301); an inkjet printer (602), the inkjet printer (602) is mounted on the manipulator (601); a camera (603), the camera (603) is mounted on the manipulator (601); a second cylinder (604), the second cylinder (604) is mounted at the bottom of the frame (301); and a rotating motor (605), the rotating motor (605) is mounted on the second cylinder (604).

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