New energy mining dump truck power battery fixing device
By installing silicone oil shock absorber and protective vertical beam components in the power battery fixture of the new energy mining dump truck, the support fatigue and cracking caused by vibration in complex environments of the power battery fixture is solved, and higher support strength and battery life are achieved, reducing operating costs and improving safety.
Patent Information
- Application Number
- CN202422294779.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-19
AI Technical Summary
When the new energy mining dump truck is running in complex and harsh environments, the power battery fixture device causes fatigue of the support material due to vibration, which may cause the structure to loosen or break, which will cause the battery support to collapse, affecting the safety and economic benefits of the vehicle.
A new energy mining dump truck power battery fixture was designed. By installing a silicone oil shock absorber and protective vertical beam assembly on the bottom of the battery box skeleton welding assembly, a more powerful bracket structure is formed to reduce vibration of the battery box, and a closed structure is formed through the sealing assembly to avoid water accumulation and dust accumulation.
This device effectively increases the strength of the power battery bracket, reduces the vibration of the battery box, extends the service life of the power battery, and reduces the operating costs of the vehicle, improving overall economic benefits and safety.
Smart Images

Figure CN222946538U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of accessories for new energy mining dump trucks, and in particular to a power battery fixing device for new energy mining dump trucks. Background Art
[0002] Due to the complexity and harshness of the working environment faced by new energy mining dump trucks, the challenges they face are far more than simple road bumps. These vehicles usually operate under extreme conditions such as unpaved roads, mine tunnels, and steep slopes, resulting in vibration amplitudes far exceeding those of ordinary road vehicles during driving. This high-intensity vibration not only tests the overall structural strength of the vehicle, but also places severe demands on the fixing devices of the power battery.
[0003] As one of the core components of new energy mining dump trucks, the safety and stability of power batteries are directly related to the operating efficiency and operational safety of the vehicle. However, due to the design requirements of the power battery bracket cantilever (usually a longer cantilever is required to accommodate a large battery pack), this area has become the place where vibration is most concentrated. Long-term, high-intensity vibration will not only lead to fatigue accumulation of the bracket material, but may also cause loosening or breakage between structural parts, and then cause the power battery bracket to break. Once the power battery bracket breaks, not only may the battery pack itself be seriously damaged, affecting the vehicle's endurance, but it is more likely to cause a fire or explosion due to internal battery short circuits, electrolyte leakage and other problems, endangering the safety of personnel and equipment. In addition, frequent replacement or repair of battery boxes will greatly increase the operating cost of the vehicle and reduce the overall economic benefits.
[0004] Therefore, in view of the problem that the battery box of the new energy mining dump truck is often damaged, it is necessary to design a fixing device for the power battery to increase the strength of the bracket and reduce the degree of vibration, so as to protect the power battery and realize the safe and efficient production operation of the new energy mining dump truck. Utility Model Content
[0005] In view of the problem that battery boxes of new energy mining dump trucks are often damaged, the utility model provides a power battery fixing device for new energy mining dump trucks, which can effectively protect and fix the power battery, increase the strength of the bracket, reduce the vibration of the battery box, and improve the service life of the power battery.
[0006] The utility model provides a new energy mining dump truck power battery fixing device, comprising:
[0007] Battery box frame welding assembly;
[0008] A plurality of silicone oil shock absorber mounting brackets are installed at intervals at the bottom of the battery box frame welding assembly;
[0009] A plurality of silicone oil shock absorbers are installed one by one in the interior of the silicone oil shock absorber mounting bracket;
[0010] A protective vertical beam assembly, wherein the protective vertical beam assembly is connected to the silicone oil shock absorber mounting bracket, and the protective vertical beam assembly is located below the silicone oil shock absorber mounting bracket;
[0011] A plurality of drainage and dust prevention valves are installed at intervals at the bottom of the battery box frame welding assembly;
[0012] The sealing plate assembly is installed around and on the battery box frame welding assembly to form a closed structure of the battery box frame welding assembly.
[0013] It can be seen from the above technical scheme that the power battery fixing device for the new energy mining dump truck provided by the utility model has a drainage and dust prevention valve at the bottom of the battery box frame welding assembly, which can avoid the accumulation of water and dust; the silicone oil shock absorber is installed by means of a silicone oil shock absorber mounting bracket arranged between the battery box frame welding assembly and the protective vertical beam assembly to ensure that the power battery can be effectively protected and fixed when the mining dump truck is operating in complex road conditions, thereby reducing the vibration of the battery box and improving the service life of the power battery.
[0014] Furthermore, a pad is provided between the bottom of the silicone oil shock absorber and the top of the protective vertical beam assembly. The beneficial effect of this step is that the pad can fix and support the silicone oil shock absorber.
[0015] Furthermore, the protective vertical beam assembly is L-shaped, and the vertical end of the protective vertical beam assembly is used to be connected to the frame.
[0016] Furthermore, the protective vertical beam assembly includes: a connecting frame protective vertical beam, an intermediate protective vertical beam and a rear protective vertical beam; the connecting frame protective vertical beam, the intermediate protective vertical beam and the rear protective vertical beam are spaced apart along the length direction of the battery box frame welding assembly. The beneficial effect of adopting this step is that the protective vertical beam assembly can increase the bracket strength of the battery box frame welding assembly, and support and fix the silicone oil shock absorber mounting bracket and the silicone oil shock absorber, thereby reducing the vibration of the battery box.
[0017] Furthermore, it also includes a connecting pipe assembly, and the connecting pipe assembly includes:
[0018] A first connecting pipe, connected between the connecting frame protection vertical beam and the middle protection vertical beam;
[0019] The second connecting pipe is connected between the middle protection vertical beam and the rear protection vertical beam.
[0020] Furthermore, the sealing plate assembly is composed of a plurality of sealing plates.
[0021] Furthermore, the silicone oil shock absorber mounting bracket comprises:
[0022] A first mounting plate is mounted on the bottom of the battery box frame welding assembly, and the first mounting plate is provided with a first through hole;
[0023] A middle section, which is a U-shaped plate and one end of which is connected to the first mounting plate;
[0024] A second mounting plate, the second mounting plate being connected to the other end of the middle section and having a second through hole corresponding to the first through hole;
[0025] A support sleeve, the top end of which is connected to the first mounting plate, and the support sleeve passes through the second mounting plate and is connected to the top end of the protective vertical beam assembly.
[0026] Furthermore, the middle section and the second mounting plate form an assembly cavity, and the silicone oil shock absorber is assembled in the assembly cavity through the first through hole and the second through hole.
[0027] Furthermore, the bottom of the first mounting plate is connected to the protective vertical beam assembly by bolts; the bolts are connected to the inner wall of the support sleeve by threads. The beneficial effect of this step is that the bolts are connected to the inner wall of the support sleeve by threads, which has good connection strength and support effect, so as to better support the battery box.
[0028] By adopting the above technical solution, the utility model has the following technical effects:
[0029] The utility model provides a new energy mining dump truck power battery fixing device, which adds a protective vertical beam assembly and a silicone oil shock absorber to ensure that when the mining dump truck is operating in complex road conditions, the power battery can be effectively protected and fixed, thereby increasing the bracket strength and reducing the vibration of the battery box. Compared with conventional power battery fixing devices, this device adopts a more reasonable split design, which effectively improves the efficiency of process assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0031] Figure 1 A schematic diagram of the three-dimensional structure of a power battery fixing device for a new energy mining dump truck provided in an embodiment of the utility model;
[0032] Figure 2 for Figure 1 A schematic diagram of the three-dimensional structure after removing the sealing plate assembly;
[0033] Figure 3 for Figure 1 A front view of
[0034] Figure 4 for Figure 1 Side view of
[0035] Figure 5 A three-dimensional schematic diagram of a silicone oil shock absorber mounting bracket provided in an embodiment of the utility model;
[0036] Figure 6 for Figure 5 A front view of
[0037] Figure 7 for Figure 6 AA direction cross-sectional view.
[0038] Reference numerals:
[0039] 1-battery box frame welding assembly; 2-silicone oil shock absorber mounting bracket; 3-silicone oil shock absorber; 4-protective vertical beam assembly; 5-drainage dust valve; 6-sealing plate assembly; 7-pad; 8-connecting pipe assembly;
[0040] 201-first mounting plate; 202-first through hole; 203-middle section; 204-second mounting plate; 205-second through hole; 206-support sleeve; 207-assembly cavity;
[0041] 401-connecting frame protection vertical beam; 402-middle protection vertical beam; 403-rear protection vertical beam;
[0042] 801 - first connecting pipe; 802 - second connecting pipe. DETAILED DESCRIPTION
[0043] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0044] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0045] In the description of the present application, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] In this application, unless otherwise clearly specified and limited, the terms "installation", "connection" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0047] like Figure 1-3 As shown, this embodiment provides a new energy mining dump truck power battery fixing device, including: a battery box frame welding assembly 1; a plurality of silicone oil shock absorber mounting brackets 2, which are installed at intervals at the bottom of the battery box frame welding assembly 1; a plurality of silicone oil shock absorbers 3, which are installed one by one inside the silicone oil shock absorber mounting bracket 2; a protective vertical beam assembly 4, which is arranged side by side at intervals at the bottom and rear side of the battery box frame welding assembly 1, connected to the silicone oil shock absorber mounting bracket 2, and the protective vertical beam assembly 4 is located below the silicone oil shock absorber mounting bracket 2; a plurality of drainage and dust prevention valves 5, which are installed at intervals at the bottom of the battery box frame welding assembly 1; a sealing plate assembly 6, which is installed on the four sides and top surface of the battery box frame welding assembly 1, and forms a closed structure for the battery box frame welding assembly 1.
[0048] Specifically, a pad 7 is provided between the bottom of the silicone oil shock absorber 3 and the top of the protective vertical beam assembly 4, the pad 7 is installed on the top of the protective vertical beam assembly 4, and the pad 7 is connected to the bottom of the silicone oil shock absorber 3 by bolts and nuts. The pad 7 can support and fix the silicone oil shock absorber 3.
[0049] Specifically, the protective vertical beam assembly 4 is L-shaped, and the vertical end of the protective vertical beam assembly 4 is used to be connected to the vehicle frame.
[0050] Specifically, the protective vertical beam assembly 4 includes: a frame protective vertical beam 401, an intermediate protective vertical beam 402 and a rear protective vertical beam 403; the frame protective vertical beam 401, the intermediate protective vertical beam 402 and the rear protective vertical beam 403 are spaced apart along the length direction of the battery box frame welding assembly, and are respectively arranged side by side at the left end, the middle and the right end of the battery box frame welding assembly 1.
[0051] Specifically, it also includes a connecting pipe assembly 8, and the connecting pipe assembly 8 includes:
[0052] The first connecting pipe 801 is connected between the frame protection vertical beam 401 and the middle protection vertical beam 402 through bolts and nuts;
[0053] The second connecting pipe 802 is connected between the middle protection vertical beam 402 and the rear protection vertical beam 403 by means of bolts and nuts.
[0054] Specifically, the sealing plate assembly 6 is composed of a plurality of sealing plates, so that the battery box frame welding assembly 1 forms a closed structure.
[0055] like Figure 4-5 As shown, specifically, the silicone oil shock absorber mounting bracket 2 includes:
[0056] The first mounting plate 201 is mounted on the bottom of the battery box frame welding assembly 1 and is provided with a first through hole 202;
[0057] The middle section 203 is a U-shaped plate, and one end of the middle section 203 is connected to the first mounting plate 201;
[0058] A second mounting plate 204 is connected to the other end of the middle section 203 and is provided with a second through hole 205 corresponding to the first through hole 202;
[0059] The support sleeve 206 has a top end connected to the first mounting plate 201 , and the support sleeve 206 passes through the second mounting plate 204 and is connected to the top end of the protective vertical beam assembly 4 .
[0060] like Figure 6 As shown, specifically, the middle section 203 and the second mounting plate 204 form an assembly cavity 207 , and the silicone oil shock absorber 3 is assembled in the assembly cavity 207 through the first through hole 202 and the second through hole 205 .
[0061] Specifically, the bottom of the first mounting plate 201 is connected to the protective vertical beam assembly 4 by bolts, and the bolts are threadedly connected to the inner wall of the support sleeve 206. The threaded connection between the bolts and the inner wall of the support sleeve 204 has good connection strength and supporting effect.
[0062] The new energy mining dump truck power battery fixing device provided in this embodiment has a drainage and dust prevention valve 5 at the bottom of the battery box frame welding assembly 1 to avoid water and dust accumulation; the silicone oil shock absorber 3 is installed by the silicone oil shock absorber mounting bracket 2 set between the battery box frame welding assembly 1 and the protective vertical beam assembly 4 to ensure that the power battery can be effectively protected and fixed when the mining dump truck is operating in complex road conditions, reducing the vibration of the battery box and improving the service life of the power battery. Compared with conventional power battery fixing devices, this device adopts a more reasonable split design, which effectively improves the efficiency of process assembly.
[0063] In the specification of the present utility model, a lot of specific details are described. However, it is understood that the embodiments of the present utility model can be practiced without these specific details. In some examples, well-known methods, structures and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A new energy mining dump truck power battery fixing device, characterized in that: include: Battery box frame welding assembly; A plurality of silicone oil shock absorber mounting brackets are installed at intervals at the bottom of the battery box frame welding assembly; A plurality of silicone oil shock absorbers are installed one by one in the interior of the silicone oil shock absorber mounting bracket; A protective vertical beam assembly, wherein the protective vertical beam assembly is connected to the silicone oil shock absorber mounting bracket, and the protective vertical beam assembly is located below the silicone oil shock absorber mounting bracket; A plurality of drainage and dust prevention valves are installed at intervals at the bottom of the battery box frame welding assembly; The sealing plate assembly is installed on the four sides and the top surface of the battery box frame welding assembly, and enables the battery box frame welding assembly to form a closed structure.
2. The power battery fixing device for a new energy mining dump truck according to claim 1 is characterized in that: A pad is provided between the bottom of the silicone oil shock absorber and the top of the protective vertical beam assembly.
3. The power battery fixing device for a new energy mining dump truck according to claim 1 is characterized in that: The protective vertical beam assembly is L-shaped, and the vertical end of the protective vertical beam assembly is used to be connected to the vehicle frame.
4. The power battery fixing device for a new energy mining dump truck according to claim 3 is characterized in that: The protective vertical beam assembly includes: a frame-connecting protective vertical beam, an intermediate protective vertical beam and a rear-end protective vertical beam; the frame-connecting protective vertical beam, the intermediate protective vertical beam and the rear-end protective vertical beam are spaced apart along the length direction of the battery box frame welding assembly.
5. The power battery fixing device for a new energy mining dump truck according to claim 4 is characterized in that: It also includes a connecting pipe assembly, the connecting pipe assembly includes: A first connecting pipe, connected between the connecting frame protection vertical beam and the middle protection vertical beam; The second connecting pipe is connected between the middle protection vertical beam and the rear protection vertical beam.
6. The power battery fixing device for a new energy mining dump truck according to claim 1 is characterized in that: The sealing plate assembly is composed of a plurality of sealing plates.
7. The power battery fixing device for a new energy mining dump truck according to claim 1 is characterized in that: The silicone oil shock absorber mounting bracket comprises: A first mounting plate is mounted on the bottom of the battery box frame welding assembly, and the first mounting plate is provided with a first through hole; A middle section, which is a U-shaped plate and one end of which is connected to the first mounting plate; A second mounting plate, the second mounting plate being connected to the other end of the middle section and having a second through hole corresponding to the first through hole; A support sleeve, the top end of which is connected to the first mounting plate, and the support sleeve passes through the second mounting plate and is connected to the top end of the protective vertical beam assembly.
8. The power battery fixing device for a new energy mining dump truck according to claim 7 is characterized in that: The middle section and the second mounting plate form an assembly cavity, and the silicone oil shock absorber is assembled in the assembly cavity through the first through hole and the second through hole.
9. The power battery fixing device for a new energy mining dump truck according to claim 7 is characterized in that: The bottom of the first mounting plate is connected to the protective vertical beam assembly via bolts; the bolts are threadedly connected to the inner wall of the supporting sleeve.