Short-distance transport cart for plastic film rolls
By designing a short-distance transportation trolley for plastic film rolls, using the coordinated operation of vertical linear drive modules and horizontal drive devices, the problems of manual handling, large labor load, large safety hazards, inconvenient operation and membrane roll damage in the process of plastic film rolls in the prior art are solved, and mechanically automated membrane roll treatment and multi-dimensional adaptability are realized.
Patent Information
- Application Number
- CN202421473900.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the transportation process of plastic film rolls, there are problems such as high labor load, high safety hazards, inconvenient operation and easy to cause damage to the film rolls.
A short-distance transportation trolley for plastic film rolls was designed, and the vertical linear drive module and horizontal drive device were used to coordinate operations to realize the function of mechanically inserting and placing plastic film rolls.
Through automated operations, the manual labor load is reduced, safety is improved, the probability of membrane coil damage is reduced, and it can adapt to the needs of membrane coil use of different sizes and models.
Smart Images

Figure CN222946804U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material transfer technology in a plastic film processing process, in particular to a short-distance transportation cart for plastic film rolls. Background Art
[0002] Plastic film is a thin film made of plastic material. It is lightweight, flexible, transparent or translucent, and is widely used in various applications. There are many different types of plastic film, the most common of which include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polyester (PET), etc. Each type of plastic film has its specific characteristics and uses. Plastic film has important applications in the packaging industry. It can be used in food packaging, pharmaceutical packaging, daily necessities packaging and other fields. The high transparency and water resistance of plastic film make it an ideal choice for cling film and packaging film. In addition, plastic film can also be used to make packaging materials such as bags, woven bags, and plastic bags. In addition to the packaging industry, plastic film is also widely used in agriculture, construction, medical and other fields. In agriculture, plastic film can be used to cover crops, provide protection and regulate the growth environment of crops. In the field of construction, plastic film can be used for waterproof layer, thermal insulation layer, etc. In the medical industry, plastic film can be used to make medical gloves, disposable surgical gowns, etc. In general, plastic film plays an important role in modern society.
[0003] Plastic film rolls are rolls of plastic film produced and wound. In the production process of plastic film, the transfer of plastic film rolls is involved. For example, the plastic film rolls collected by the plastic film production line are transferred from the production workshop to the inspection workshop for quality inspection, or the plastic film rolls are transferred to the packaging bag production workshop. In this process, transfer equipment is needed to transfer the plastic film rolls.
[0004] Prior art example 1, referring to patent document CN212579939U, discloses a coil transport device, which includes a bracket and a rolling element arranged below the bracket for moving the bracket, the bracket is provided with a plurality of vertically arranged plug-in tubes for plugging into the inner core of the plastic film roll, the plurality of plug-in tubes are evenly spaced on the bracket, and the distance between two adjacent plug-in tubes is greater than the maximum diameter of the plastic film roll, and a handle is also arranged on one side of the bracket. The present application has the effect of reducing friction between plastic film rolls and ensuring good quality of the plastic film.
[0005] Prior art example 2, referring to patent document CN215553399U, discloses a plastic film roll transport device, including a vehicle plate, both sides of the middle part of the top surface of the vehicle plate are fixedly connected with connecting ears A, the center of the connecting ear A is rotatably connected with a rotating column, the top of the rotating column is fixedly connected with a plurality of fixed rods, and one end of the two rotating columns is fixedly connected with a transmission gear; the utility model is provided with a vehicle plate, both sides of the middle part of the top surface of the vehicle plate are fixedly connected with connecting ears B, the center of the connecting ear B is rotatably connected with a rotating column, the top of the rotating column is fixedly connected with a plurality of fixed rods, and one end of the two rotating columns is fixedly connected with a transmission gear, so that when the worm rotates, the two rotating columns are driven to rotate through the two transmission gears, and the plug-in cylinder is laid down, so that the plastic film roll can be easily put in or taken out, and after being put in, the plug-in cylinder can be erected, so that it is convenient to take in and put in, thereby improving practicality.
[0006] The technologies of Example 1 and Example 2 have certain usage defects for the transportation of plastic film rolls, for example: 1. A trolley with a horizontally arranged load-bearing surface is used, and the staff needs to manually carry the plastic film roll up and down, which is very troublesome and creates a huge labor burden for the staff; 2. Due to manual handling and the fact that some plastic film rolls are heavy, once they slip out of the hands, it is easy to cause injuries to people, posing a huge safety hazard; 3. The fixing rods are all vertically upward, and they also need to be correspondingly in the vertical direction when plugging and unplugging. Operating the plastic film in this direction is likely to block the staff's line of sight, resulting in inaccurate plugging, and repeated operations are likely to cause unnecessary friction to the plastic film roll, thereby causing damage to the product. Summary of the invention
[0007] In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides a short-distance transport cart for plastic film rolls.
[0008] The utility model solves the technical problem by providing a short-distance transport cart for plastic film rolls, comprising:
[0009] The cart has a horizontal bottom plate, and a plurality of rollers are arranged at the bottom thereof;
[0010] A standing bracket, which is fixed on the horizontal bottom plate of the cart in a vertical direction;
[0011] A transverse support, which is fixed to the middle of the standing support and is provided with a handle;
[0012] A vertical linear drive module, which is assembled on the standing bracket;
[0013] An adapter seat, which is transmission-connected to the vertical linear drive module, and a horizontal drive device is provided on the adapter seat;
[0014] The driven support arm is transmission-connected to the horizontal driving device, and the end of the driven support arm is rotationally connected to a material receiving roller assembly.
[0015] A preferred embodiment of the utility model is that the driven support arm is in a "Z" shape, the driven support arm has at least a high point and a low point, and the receiving roller assembly is located at the low point;
[0016] A push-pull cylinder is fixedly arranged at the high point, and the output end of the push-pull cylinder forms a transmission match with the material receiving roller assembly.
[0017] Furthermore, the material receiving roller assembly includes a steering seat, a roller body fixed at the front end of the steering seat, and a steering joint fixed at the upper end of the steering seat;
[0018] The steering seat is rotatably connected with the driven arm via the first rotating shaft;
[0019] The output end of the push-pull cylinder is rotationally connected with the steering joint through the second rotating shaft, and the output end of the push-pull cylinder is transmission matched with the steering joint.
[0020] Preferably, a plurality of ribs are provided on the roller body.
[0021] Preferably, a threaded connection hole is provided at the front end of the steering seat, and there are multiple roller bodies with different sizes. The end of each roller body has a threaded connection column of the same size, and the threaded connection column can be screwed into the threaded connection hole to enable the steering seat to be connected to any roller body.
[0022] The preferred solution for the vertical linear drive module in the utility model is that the vertical linear drive module includes a first drive motor arranged at the top of the standing bracket, a screw acted by the first drive motor, and a lifting nut seat sleeved on the screw, and the adapter seat is fixedly connected to the lifting nut seat.
[0023] Furthermore, a guide slot is provided on a side of the lifting nut seat facing away from the adapter seat, and a vertical guide rail is provided on the standing bracket, and the vertical guide rail is slidably arranged in the guide slot.
[0024] The preferred solution of the horizontal driving device in the utility model is that the horizontal driving device includes a second driving motor arranged at the top of the adapter, and an output gear acted by the second driving motor, a toothed groove is opened on the driven support arm, and the output gear is engaged in the toothed groove to form a transmission fit.
[0025] In some preferred embodiments of the present utility model, there are two transverse brackets which are symmetrically arranged on both sides of the standing bracket, and the handles are arranged on both transverse brackets.
[0026] In some preferred embodiments of the utility model, an electric control panel is further provided on the standing bracket, and the electric control panel is respectively controlled and connected with the vertical linear drive module, the horizontal drive device and the push-pull cylinder.
[0027] The beneficial effects of the utility model are:
[0028] 1. Through the coordinated operation of the vertical linear drive module and the horizontal drive device, manual labor is replaced, and the function of mechanically and automatically inserting and placing plastic film rolls can be realized.
[0029] Second, inserting the plastic film roll horizontally will not block the line of sight, making it easier for the staff to better adjust the position of the splicing roller assembly to more accurately insert the plastic film roll, greatly reducing the probability of damage to the plastic film roll.
[0030] 3. The horizontal and vertical directions of the receiving roller assembly can be adjusted to meet the use requirements of plastic film rolls of different sizes and models. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of the front side of the utility model.
[0032] Figure 2 It is a structural schematic diagram of the rear side of the utility model.
[0033] Figure 3 It is a schematic diagram of the lifting and lowering comparison of the vertical linear drive module.
[0034] Figure 4 It is a structural schematic diagram of the receiving roller assembly in the vertical direction.
[0035] Figure 5 It is a disassembled schematic diagram of the receiving roller assembly.
[0036] Figure 6 It is a partial structural diagram of the vertical guide rail and the guide chute.
[0037] Figure 7 It is a schematic diagram of the receiving roller assembly inserting and taking out the plastic film roll.
[0038] Figure 8 It is a cross-sectional view of the transmission mechanism of the horizontal drive device and the driven support arm.
[0039] In the figure: 1. horizontal bottom plate of the cart; 11. roller; 2. standing bracket; 21. vertical guide rail; 22. electric control panel; 3. horizontal bracket; 31. handle; 4. vertical linear drive module; 41. first drive motor; 42. lead screw; 43. lifting nut seat; 431. guide slide; 5. adapter seat; 6. horizontal drive device; 61. second drive motor; 62. output gear; 7. driven support arm; 71. high point; 72. low point; 73. push-pull cylinder; 74. second rotating shaft; 75. toothed groove; 8. material receiving roller assembly; 81. roller body; 811. convex rib; 812. threaded connection column; 82. steering seat; 83. steering joint; 84. first rotating shaft; 85. threaded connection hole; 9. plastic film roll; 91. plug hole. DETAILED DESCRIPTION
[0040] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments are only specific descriptions of the present invention, and their purpose is to allow those skilled in the art to better understand the technical solution of the present invention, and should not be regarded as limiting the present invention.
[0041] In the description of the present invention, it should be noted that the orientations or positional relationships indicated by terms such as "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0042] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] Embodiment 1
[0044] Reference Figures 1 to 8 , a short-distance transport cart for a plastic film roll 9, comprising:
[0045] The cart has a horizontal bottom plate 1, and a plurality of rollers 11 are arranged at the bottom thereof;
[0046] A standing bracket 2, which is fixed on the horizontal bottom plate 1 of the cart in the vertical direction;
[0047] A transverse support 3, which is fixed at the middle of the standing support 2, and a handle 31 is provided on the transverse support 3;
[0048] A vertical linear drive module 4, which is assembled on the standing bracket 2;
[0049] The adapter seat 5 is transmission-connected to the vertical linear drive module 4, and the adapter seat 5 is provided with a horizontal drive device 6;
[0050] The driven support arm 7 is transmission-connected to the horizontal driving device 6 , and the end of the driven support arm 7 is rotationally connected to a material receiving roller assembly 8 .
[0051] The above content is the basic scheme of the utility model, and its loading working principle is: the staff controls the cart through the handle 31 to push out the plastic film roll 9 that is stacked close to the whole (mostly stacked horizontally), selects the plastic film roll 9 that needs to be transported, and then adjusts the height of the adapter 5 (material receiving roller assembly 8) through the vertical linear drive module 4, and adjusts the horizontal direction of the material receiving roller assembly 8 through the horizontal drive device 6, so that the material receiving roller assembly 8 is aligned with the plastic film roll 9, and then pushes the cart forward to make the material receiving roller assembly 8 and insert the plastic film roll 9, and then pulls the cart backward, and then manually operates the material receiving roller assembly 8 (plastic film roll 9) to make the material receiving roller assembly 8 rotate relative to the driven support arm 7, so that the horizontal direction of the material receiving roller assembly 8 (plastic film roll 9) is switched to the vertical direction, so that the lower end of the plastic film roll 9 contacts the horizontal bottom plate 1 of the cart, and finally the staff can pull the cart to transfer the plastic film roll 9 to other places.
[0052] The working principle of the plastic film roll 9 unloading is opposite to the action of loading, which will not be described in detail here.
[0053] Compared with the prior art, the unique structural features and functions of the utility model are at least: 1. Through the coordinated operation of the vertical linear drive module 4 and the horizontal drive device 6, manual labor is replaced, and the function of mechanically and automatically inserting and placing the plastic film roll 9 can be realized; 2. Inserting and placing the plastic film roll 9 in the horizontal direction will not block the line of sight, thereby facilitating the staff to better adjust the position of the material receiving roller assembly 8 to more accurately insert the plastic film roll 9, greatly reducing the probability of damage to the plastic film roll 9; 3. The horizontal and vertical directions of the material receiving roller assembly 8 can be adjusted, so as to meet the use requirements of plastic film rolls 9 of different sizes and models.
[0054] It is worth mentioning that the roller body 81 described in the utility model is provided with a plurality of convex ribs 811. When designing, it is necessary to set the size of the roller body 81 to be slightly smaller than the size of the plug-in hole 91 on the plastic film roll 9, so as to facilitate the insertion of the roller body 81, and the plastic film roll 9 will not be squeezed in all directions during the insertion process, so as to protect the plastic film roll 9 from damage. At the same time, through the setting of the convex rib 811, it can contact the inner wall of the plug-in hole 91 on the plastic film roll 9, so that the roller body 81 and the plastic film roll 9 generate a local small-scale friction force to prevent the two from being loosened unnecessarily, especially to better ensure that the plastic film roll 9 will not easily fall off the roller body 81 when switching between the horizontal direction and the vertical direction. Furthermore, the roller body 81 and the convex rib 811 are made of rubber, which has a certain elasticity and softness, so as to better protect the plastic film roll 9.
[0055] In order to adapt to more sizes of plastic film rolls 9, a replaceable roller body 81 is preferably used, specifically: a threaded connection hole 85 is provided at the front end of the steering seat 82, and the roller bodies 81 are multiple and of different sizes, and the end of each roller body 81 has a threaded connection column 812 of the same size, and the threaded connection column 812 can be screwed into the threaded connection hole 85, so that the steering seat 82 is connected to any roller body 81. When replacing, the previous roller body 81 is screwed out of the threaded connection column 812, and then the subsequent roller body 81 required is screwed into the threaded connection column 812.
[0056] Embodiment 2
[0057] Based on the structure of the first embodiment, this embodiment is further optimized and improved to improve the degree of mechanization, specifically: Figure 1 The driven support arm 7 is in a "Z" shape, and the driven support arm 7 has at least a high point 71 and a low point 72, and the material receiving roller assembly 8 is located at the low point 72; a push-pull cylinder 73 is fixedly arranged at the high point 71, and the output end of the push-pull cylinder 73 forms a transmission match with the material receiving roller assembly 8.
[0058] By setting the push-pull cylinder 73, the receiving roller assembly 8 (plastic film roll 9) can be automatically switched between the horizontal direction and the vertical direction, replacing the manual switching method in the embodiment. In addition, the push-pull cylinder 73 is easier to control the movement stroke, making the switching action more accurate and in place.
[0059] A more perfect structural solution of this embodiment is: Figure 5The material receiving roller assembly 8 includes a steering seat 82, a roller body 81 fixed at the front end of the steering seat 82, and a steering joint 83 fixed at the upper end of the steering seat 82; the steering seat 82 is rotationally connected with the driven support arm 7 through a first rotating shaft 84; the output end of the push-pull cylinder 73 is rotationally connected with the steering joint 83 through a second rotating shaft 74, and at the same time, the output end of the push-pull cylinder 73 forms a transmission match with the steering joint 83.
[0060] Embodiment 3
[0061] In the present invention, the preferred composition scheme of some components or mechanisms is as follows:
[0062] 1. Vertical linear drive module 4: Reference Figure 8 , including a first driving motor 41 disposed at the top of the standing bracket 2, a lead screw 42 driven by the first driving motor 41, and a lifting nut seat 43 sleeved on the lead screw 42, and the adapter 5 is fixedly connected to the lifting nut seat 43. When the first driving motor 41 is started, the lead screw 42 is driven to rotate, so that the lifting nut seat 43 on the lead screw 42 can be raised or lowered along the lead screw 42, and at the same time, the lifting nut seat 43 drives the adapter 5 to rise or fall.
[0063] Furthermore, a guide slot 431 is provided on the side of the lifting nut seat 43 facing away from the adapter seat 5, and a vertical guide rail 21 is provided on the standing bracket 2, and the vertical guide rail 21 is slidably arranged in the guide slot 431. The cooperation between the guide rail and the guide slot 431 provides auxiliary guiding and supporting functions, so that the lifting nut seat 43 is more stable and reliable during the lifting process.
[0064] 2. Horizontal drive device 6: refer to Figure 1 , including a second driving motor 61 disposed at the top of the adapter 5, and an output gear 62 driven by the second driving motor 61, a toothed groove 75 is provided on the driven arm 7, and the output gear 62 is meshed in the toothed groove 75 to form a transmission fit. The second driving motor 61 drives the output gear 62 to rotate, and the output gear 62 drives the driven arm 7 (with the output gear 62 as the rotation center) to rotate by cooperating with the toothed groove 75, thereby adjusting the horizontal position of the receiving roller assembly 8 at the end of the driven arm 7.
[0065] 3. Horizontal bracket 3: refer to Figure 2There are two handles 31 symmetrically arranged on both sides of the standing bracket 2, and the two horizontal brackets 3 are both provided with the handles 31. The two handles 31 can meet the use habits of both right-handed users and left-handed users. Second, the operation requirements of local working tools can be met. When the left side space is insufficient, the right handle 31 can be used for operation; when the right side space is insufficient, the left handle 31 can be used for operation.
[0066] 4. Control device: refer to Figure 2 The standing bracket 2 is also provided with an electric control panel 22, which is respectively connected to the vertical linear drive module 4, the horizontal drive device 6 and the push-pull cylinder 73. First, the electric control panel 22 can display the current status information of the vertical linear drive module 4, the horizontal drive device 6 and the push-pull cylinder 73 for the staff to read; second, the staff can control the operation of the vertical linear drive module 4, the horizontal drive device 6 and the push-pull cylinder 73 by operating the electric control panel 22.
[0067] It is worth noting that other technical solutions of the present invention belong to the prior art and will not be described in detail.
[0068] The above is only a preferred embodiment of the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the concept of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A short-distance transport cart for plastic film rolls, characterized in that: Included are: A horizontal bottom plate (1) of the cart, with a plurality of rollers (11) disposed at the bottom; A standing bracket (2) fixed in a vertical direction on the horizontal bottom plate (1) of the cart; A transverse support (3) fixed to the middle of the standing support (2), and a handle (31) is provided on the transverse support (3); A vertical linear drive module (4), which is assembled on the standing support (2); An adapter seat (5) is transmission-connected to the vertical linear drive module (4), and a horizontal drive device (6) is provided on the adapter seat (5); The driven support arm (7) is transmission-connected to the horizontal driving device (6), and the end of the driven support arm (7) is rotationally connected to a receiving roller assembly (8), and the receiving roller assembly (8) can be plugged in horizontally and switched to a vertical direction by a push-pull cylinder (73).
2. The short-distance transport cart for plastic film rolls according to claim 1, characterized in that: The driven support arm (7) is in a "Z" shape, and the driven support arm (7) has at least a high point (71) and a low point (72), and the receiving roller assembly (8) is located at the low point (72); A push-pull cylinder (73) is fixedly arranged at the high point (71), and the output end of the push-pull cylinder (73) forms a transmission match with the material receiving roller assembly (8).
3. The short-distance transport cart for plastic film rolls according to claim 2, characterized in that: The material receiving roller assembly (8) comprises a steering seat (82), a roller body (81) fixed at the front end of the steering seat (82), and a steering joint (83) fixed at the upper end of the steering seat (82); The steering seat (82) is rotatably connected to the driven support arm (7) via a first rotating shaft (84); The output end of the push-pull cylinder (73) is rotationally connected to the steering joint (83) via the second rotating shaft (74), and the output end of the push-pull cylinder (73) is transmission-matched with the steering joint (83).
4. The short-distance transport cart for plastic film rolls according to claim 3, characterized in that: The roller body (81) is provided with a plurality of convex ribs (811).
5. The short-distance transport cart for plastic film rolls according to claim 3, characterized in that: A threaded connection hole (85) is provided at the front end of the steering seat (82). There are multiple roller bodies (81) with different sizes. The end of each roller body (81) has a threaded connection column (812) of the same size. The threaded connection column (812) can be screwed into the threaded connection hole (85) to connect the steering seat (82) to any roller body (81).
6. The short-distance transport cart for plastic film rolls according to claim 1, characterized in that: The vertical linear drive module (4) comprises a first drive motor (41) arranged at the top of the standing bracket (2), a lead screw (42) driven by the first drive motor (41), and a lifting nut seat (43) sleeved on the lead screw (42); the adapter seat (5) is fixedly connected to the lifting nut seat (43).
7. The short-distance transport cart for plastic film rolls according to claim 6, characterized in that: A guide slot (431) is provided on the side of the lifting nut seat (43) facing away from the adapter seat (5), and a vertical guide rail (21) is provided on the standing bracket (2), and the vertical guide rail (21) is slidably arranged in the guide slot (431).
8. The short-distance transport cart for plastic film rolls according to claim 1, characterized in that: The horizontal driving device (6) comprises a second driving motor (61) arranged at the top of the adapter (5), and an output gear (62) driven by the second driving motor (61); a toothed groove (75) is provided on the driven support arm (7); the output gear (62) is meshed in the toothed groove (75) to form a transmission fit.
9. The short-distance transport cart for plastic film rolls according to claim 1, characterized in that: There are two transverse supports (3) which are symmetrically arranged on both sides of the standing support (2), and the handles (31) are arranged on both transverse supports (3).
10. The short-distance transport cart for plastic film rolls according to any one of claims 2 to 5, characterized in that: The standing support (2) is also provided with an electric control panel (22), and the electric control panel (22) is respectively connected to the vertical linear drive module (4), the horizontal drive device (6) and the push-pull cylinder (73) in a control manner.
Citation Information
Patent Citations
Coiled material conveying device
CN212579939U
Plastic film reel conveying device
CN215553399U