Adjustable battery pack hoisting tool

By designing an adjustable battery pack lifting tool, and using sliding components and lead screws to adjust the position of the tie rod, the problem of unadjustable lifting tooling and the generation of squeeze pressure during the lifting process in the prior art is solved, and the adaptive lifting and tooling cost savings for battery packs of different specifications are achieved.

CN222947924UActive Publication Date: 2025-06-06SHANDONG AEROSPACE WEINENG TECH CO LTD
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Patent Information

Application Number
CN202422140331.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-06
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing battery pack lifting tooling is not adjustable, which can only be used for battery packs of specific specifications and models. During the lifting process, it will squeeze the battery pack shell, which may cause damage and rigging rod breaks.

Method used

An adjustable battery pack lifting tooling including hanging lugs and sliding components is designed. The sliding component consists of a transverse slide rail, a longitudinal slide rail, a slider and a lead screw. The position of the slider and the pull rod is adjusted by a handwheel rotating the screw to adapt to the battery pack of different specifications and shapes.

Benefits of technology

It realizes adaptive lifting for battery packs of different specifications, avoids the squeeze and damage of the battery pack shell, improves the durability of the tie rod, and reduces the cost of production workpieces.

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Abstract

The utility model discloses an adjustable battery pack hoisting tool, and relates to the technical field of hoisting equipment. Comprising a lifting lug and a sliding assembly, the sliding assembly comprises a transverse sliding rail and two longitudinal sliding rails, the transverse sliding rail is provided with a first groove, and the two longitudinal sliding rails are each provided with a second groove. Two first sliding blocks are connected into the first groove in a sliding mode, and two second sliding blocks are connected into the second groove in a sliding mode. The two first sliding blocks are respectively fixed on the transverse sliding rails; a T-shaped groove is formed in the bottom of the second sliding block and connected with a pull rod. The two pairs of lifting lugs are symmetrically fixed to the two longitudinal sliding rails respectively. Connecting threads are machined at the bottom end of the pull rod and used for being fixedly connected with the battery pack, and the pull rod is made of 42CrMo materials. Compared with the prior art, an adjustable structure is adopted, the tool can be suitable for battery packs of different specifications, and the tool production cost is saved. And the hoisting tool only bears downward pulling force and does not extrude and damage the battery pack shell, so that the pull rod is prevented from being broken.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hoisting equipment, and specifically relates to an adjustable battery pack hoisting tool. Background Art

[0002] As the social economy develops rapidly, there is also a global energy shortage. More and more new energy vehicles on the road will gradually replace oil vehicles. From small family cars to large heavy trucks, the fuel tanks will eventually be replaced with power battery packs.

[0003] A power battery pack is composed of multiple battery cells connected in series and parallel to form a battery module, which is then composed of multiple battery modules connected in series and parallel to form a power battery pack. Finally, multiple battery packs are placed in a battery frame. The weight of each battery pack ranges from 200 to 500 kg. With the rapid development of energy storage, people have higher and higher requirements on the storage capacity of energy storage devices. At the same time, the weight of battery packs will become heavier. Manual handling of battery packs is very inefficient. The commonly used battery pack lifting tools on the market are generally composed of pull rods and lifting rings. This tool has the following defects: 1. The lifting tool cannot be adjusted, and one tool can only be used for one specification and model of battery pack; 2. When the tool lifts the battery pack, an inner extrusion pressure will be generated between the sling and the tool. This extrusion pressure will not only cause varying degrees of damage to the battery pack shell, but also cause the pull rod of the lifting tool to break. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide an adjustable battery pack hoisting tool to overcome the defects of the existing battery pack hoisting tool technology, adopt an adjustable structure, can be applied to battery packs of different specifications, and save the cost of producing tooling. At the same time, the battery pack shell is not squeezed and damaged, thereby protecting the pull rod from breaking.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: an adjustable battery pack lifting tool, including a lifting lug and a sliding assembly, and the sliding assembly includes a transverse slide rail and two longitudinal slide rails.

[0006] The transverse slide rail has a first groove, and the two longitudinal slide rails each have a second groove.

[0007] Two first sliders are slidably connected in the first groove, and two second sliders are slidably connected in the second groove; the two first sliders are respectively fixed on the transverse slide rail; a T-shaped slot is provided at the bottom of the second slider, and a pull rod is connected to the T-shaped slot.

[0008] The lifting ears are provided with two pairs and are symmetrically fixed on two longitudinal slide rails respectively.

[0009] The bottom end of the pull rod is processed with a connecting thread for fixing and connecting the battery pack. The pull rod is made of 42CrMo material.

[0010] Furthermore, it also includes a first screw and a second screw, wherein the threads of the first screw and the second screw are based on the center of the screw, and the rotation directions of the threads are opposite.

[0011] Furthermore, the first sliding block is provided with a first threaded hole, and the second sliding block is provided with a second threaded hole.

[0012] Furthermore, the first sliding block is symmetrically arranged on the first lead screw, and the second sliding block is symmetrically arranged on the second lead screw.

[0013] Furthermore, end covers are provided at both ends of the transverse slide rail and the longitudinal slide rail, and bearings sleeved on the first lead screw and the second lead screw are provided inside the end covers.

[0014] Furthermore, hand wheels are installed at both ends of the first screw and the second screw.

[0015] The utility model adopts the above technical solution, and has the following advantages compared with the prior art:

[0016] 1. The adjustable structure is adopted. Longitudinal adjustment: Shake the hand wheel to rotate the first screw, so that the two first sliders slide synchronously on the horizontal rail, thereby adjusting the longitudinal spacing of the pull rods. Horizontal adjustment: Shake the hand wheel to rotate the second screw, so that the two second sliders slide synchronously and in opposite directions on the longitudinal rail, drive the pull rod through the T-slot, and then adjust the spacing between the pull rods, adapt to various specifications and shapes of battery packs, and save the cost of production tooling.

[0017] 2. The pull rod is made of 42CrMo material and has been tempered. It can withstand high loads and complex stresses during the lifting process. The lifting tooling only bears downward pulling force and does not cause extrusion damage to the battery pack shell, thereby protecting the pull rod from breaking. It can effectively avoid problems such as breakage during the lifting of the battery pack. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Attached Figure 1 It is a schematic diagram of an adjustable battery pack hoisting tooling mechanism in an embodiment of the utility model;

[0019] Attached Figure 2 yes Figure 1 Schematic diagram of the local structure at A in the middle;

[0020] 1-lifting ear, 2-transverse slide rail, 21-first groove, 3-longitudinal slide rail, 31-second groove, 4-handwheel, 5-first slider, 51-first threaded hole, 6-second slider, 61-T-slot, 62-second threaded hole, 7-pull rod, 71-connecting thread, 8-end cover, 9-first screw, 10-first screw, 11-bearing. DETAILED DESCRIPTION

[0021] The following will provide a clearer understanding of the technical features, purposes and effects of the present invention. The specific implementation methods of the present invention are now described with reference to the accompanying drawings. Those skilled in the art should understand that the following does not constitute a limitation on the protection scope of the present invention.

[0022] Examples, such as Figure 1-Figure 2 As shown, an adjustable battery pack lifting tool includes a lifting ear 1 and a sliding assembly, and the sliding assembly includes a transverse slide rail 2 and two longitudinal slide rails 3.

[0023] The transverse slide rail 2 has a first groove 21 , and the two longitudinal slide rails 3 each have a second groove 31 .

[0024] Two first sliders 5 are slidably connected in the first groove 21 , and two second sliders 6 are slidably connected in the second groove 31 ; the two first sliders 5 are respectively fixed on the transverse slide rail 2 ; a T-slot 61 is provided at the bottom of the second slider 6 , and a pull rod 7 is connected to the T-slot 61 .

[0025] Two pairs of lifting ears 1 are provided and are symmetrically fixed on two longitudinal slide rails respectively.

[0026] A connecting thread 71 is processed at the bottom end of the pull rod 7 for fixing and connecting the battery pack, thereby enhancing the stability of the lifting and facilitating quick installation and disassembly.

[0027] The pull rod 7 is made of 42CrMo material and has been tempered. It can withstand the high load and complex stress during the lifting process. The lifting tooling only bears downward pulling force and does not cause extrusion damage to the battery pack shell, thereby protecting the pull rod from breakage. It can effectively avoid problems such as breakage during the lifting of the battery pack.

[0028] It also includes a first screw 9 and a second screw 10. The threads of the first screw 9 and the second screw 10 are symmetrically processed based on the center of the screw, and the rotation directions of the threads are opposite.

[0029] The first slider 5 is provided with a first threaded hole 51 , and the second slider 6 is provided with a second threaded hole 62 .

[0030] Both ends of the first lead screw 9 pass through the first threaded holes 51 to be symmetrically connected to the first slider 5 , and both ends of the second lead screw 10 pass through the second threaded holes 62 to be symmetrically connected to the second slider 6 .

[0031] When the first lead screw 9 rotates, the two first sliders 5 can synchronously realize the opening and closing function. Similarly, when the first lead screw 10 rotates, the two second sliders 6 can synchronously realize the opening and closing function, thereby adjusting the distance between the pull rods 7 to adapt to battery packs of various specifications and shapes, thereby improving the accuracy and stability of the adjustment.

[0032] End covers 8 are provided at both ends of the transverse slide rail 2 and the longitudinal slide rail 3. Bearings 11 are provided inside the end covers 8 and are sleeved on the first lead screw 9 and the second lead screw 10. The bearings 11 are used to support the first lead screw 9 and the second lead screw 10, which not only reduces the friction resistance but also extends the service life of the lead screw. The end covers 8 not only protect the bearings 11 but also prevent the entry of dust and impurities, thereby ensuring the cleanliness and operating efficiency of the tooling.

[0033] Hand wheels 4 are installed at both ends of the first screw 9 and the second screw 10 . The hand wheels 4 can rotate the first screw 9 and the second screw 10 to achieve precise adjustment of the first slider 5 and the second slider 6 .

[0034] Working principle: Connect the tooling to the lifting equipment through the lifting lug 1 to ensure that the tooling is firmly suspended. Longitudinal adjustment: Shake the handwheel 4 to rotate the first screw 9, so that the two first sliders 5 slide synchronously on the transverse slide rail 2, thereby adjusting the longitudinal spacing of the pull rod 7. Transverse adjustment: Shake the handwheel 4 to rotate the second screw 10, so that the two second sliders 6 slide synchronously and in opposite directions on the longitudinal slide rail 3, and drive the pull rod 7 to adjust horizontally through the T-slot 61. By adjusting the spacing between the pull rods 7, the specifications of the battery pack to be hoisted are matched. After the spacing is adjusted, align the connecting thread at the bottom of the pull rod 7 with the corresponding threaded hole on the battery pack and tighten it to ensure that the battery pack is firmly connected to the pull rod. Start the lifting equipment and hoist the battery pack to the specified position.

[0035] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. An adjustable battery pack hoisting tool, characterized in that: It comprises a lifting lug (1) and a sliding assembly, wherein the sliding assembly comprises a transverse sliding rail (2) and two longitudinal sliding rails (3); The transverse slide rail (2) has a first groove (21), and the two longitudinal slide rails (3) each have a second groove (31); Two first sliders (5) are slidably connected in the first groove (21), and two second sliders (6) are slidably connected in the second groove (31); the two first sliders (5) are respectively fixed on the transverse slide rail (2), and the bottom of the second slider (6) is provided with a T-shaped groove (61), and the T-shaped groove (61) is connected to a pull rod (7); The lifting ears (1) are provided in two pairs and are symmetrically fixed on two longitudinal slide rails (3) respectively; A connecting thread (71) is processed at the bottom end of the pull rod (7) for fixedly connecting the battery pack, and the pull rod (7) is made of 42CrMo material.

2. The adjustable battery pack hoisting tool according to claim 1, characterized in that: It also comprises a first lead screw (9) and a second lead screw (10), wherein the threads of the first lead screw (9) and the second lead screw (10) are based on the center of the lead screw, and the rotation directions of the threads are opposite.

3. The adjustable battery pack hoisting tool according to claim 1, characterized in that: The first sliding block (5) is provided with a first threaded hole (51), and the second sliding block (6) is provided with a second threaded hole (62).

4. The adjustable battery pack hoisting tool according to claim 2, characterized in that: The first sliding block (5) is symmetrically arranged on the first lead screw (9), and the second sliding block (6) is symmetrically arranged on the second lead screw (10).

5. The adjustable battery pack hoisting tool according to claim 1, characterized in that: End covers (8) are provided at both ends of the transverse slide rail (2) and the longitudinal slide rail (3), and bearings (11) sleeved on the first lead screw (9) and the second lead screw (10) are provided inside the end covers (8).

6. The adjustable battery pack hoisting tool according to claim 5, characterized in that: Hand wheels (4) are installed at both ends of the first screw (9) and the second screw (10).