Biomass gasifier with ash removal and feeding structure
By designing a motor-driven cleaning mechanism and disassembly mechanism in the biomass gasification furnace, the problems of inconvenient dust cleaning and low dumping efficiency in the biomass gasification furnace are solved, and efficient dust cleaning and uninterrupted collection are achieved.
Patent Information
- Application Number
- CN202421794400.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing biomass gasifier is inconvenient to clean the dust on the surface of the filter when in use, and the dust dumping efficiency after cleaning is low, making it impossible to clean the dust at any time.
A biomass gasifier with a cleaning feed structure is designed, and a motor-driven cleaning mechanism is used to drive the rotating block and cleaning rod to rotate through the transmission belt and gear system, so that dust falls from the surface of the filter to the collection box, and a disassembly and assembly mechanism is set up to facilitate dust dumping and disassembly of the collection box.
It realizes efficient cleaning and collection of dust, facilitates feeding operations, avoids dust accumulation, improves cleaning efficiency, and achieves uninterrupted dust cleaning.
Smart Images

Figure CN222948307U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biomass, in particular to a biomass gasification furnace provided with a ash cleaning and feeding structure. Background Art
[0002] Biomass usually refers to organic matter from organisms (such as plants and animals), which can be used to generate energy or manufacture chemical products. A gasifier is a device that uses biomass for gasification reactions. It converts solid biomass (such as wood, straw, etc.) into gaseous fuel under high temperature and a small amount of oxygen. It can be used for power generation and heating, reducing air pollution.
[0003] In the prior art, a Chinese patent with authorization announcement number CN210826071U discloses a cleaning device for a biomass gasifier, which belongs to the biomass field. Its technical points solve the problem that the existing cleaning device of the biomass gasifier cannot be cleaned at any time during work through the cooperation of a rotating mechanism and a cleaning mechanism, avoiding dust accumulation at the bottom, facilitating cleaning, reducing the difficulty of workers' work, shortening working hours, and solving the problem that the filter screen for separating dust cannot vibrate through an elastic mechanism, avoiding blockage for a long time, ensuring the dust removal effect, preventing device damage, reducing maintenance costs, improving practicality, and facilitating promotion.
[0004] At present, most gasifiers on the market still have certain deficiencies when in use. As described in the above-mentioned document, the problem that the cleaning device of the existing biomass gasifier cannot be cleaned at any time during operation is solved. This solution is more troublesome, the cleaning effect of the accumulated dust is relatively slow, and the operation process is also relatively cumbersome. In addition, the elastic mechanism in the document needs manual operation to prevent blockage, which is not very convenient to use. Utility Model Content
[0005] The utility model aims to provide a biomass gasifier provided with a dust cleaning and feeding structure to solve the problems in the above-mentioned background technology that it is inconvenient to clean the dust on the surface of the filter 3 of the gasifier, it is inconvenient to dump the cleaned dust, and it is inconvenient to clean the dust at any time.
[0006] To achieve the above object, the utility model provides the following technical solution: a biomass gasification furnace with a ash cleaning and feeding structure, comprising a furnace body, a feeding port is connected to the top of the furnace body, and a filter is connected inside the furnace body;
[0007] The bottom of the furnace body is connected to a connecting shell, and a cleaning mechanism for cleaning dust is arranged on the side of the connecting shell. The cleaning mechanism includes a motor, and the motor is installed on the right side of the connecting shell. A first pulley is fixed to the output end of the motor. A first rotating rod is rotated through a bearing inside the furnace body, a second pulley is fixed to the right end of the first rotating rod, and a transmission belt is connected between the second pulley and the first pulley, a first bevel gear is fixed to the left end of the first rotating rod, and a second bevel gear is meshed and connected to the side of the first bevel gear, and a rotating block is fixed on the top of the second bevel gear, the rotating block rotates through the filter, and the rotating block rotates at the center of the filter, and cleaning rods are connected on both sides of the rotating block;
[0008] The bottom of the connecting shell is connected with a collecting box, and a disassembly and assembly mechanism for collecting dust is arranged inside the collecting box.
[0009] Furthermore, the disassembly and assembly mechanism includes a sliding groove, and the sliding groove is symmetrically opened through the upper surface of the collection box, and a sliding block slides through the inside of the sliding groove, and the sliding block is fixed to the bottom of the connecting shell.
[0010] Furthermore, a friction pad is connected to the center of the front of the sliding block, a limiting plate is symmetrically connected to the front of the sliding block near the friction pad, and a rotating block is fixed to the side of the limiting plate.
[0011] Furthermore, the rotating block rotates inside the rotating slot, the rotating slot is opened at the front of the connecting shell, a torsion spring is connected between the rotating slot and the rotating block, and the torsion spring and the limiting plate form an integral structure.
[0012] Furthermore, a rotating mechanism for uninterrupted ash cleaning of the gasification furnace is also provided on the side of the connecting shell, and the rotating mechanism includes a first gear connected to the side of the connecting shell.
[0013] Furthermore, a second rotating rod is fixed to the side of the first gear, and the second rotating rod penetrates and rotates inside the connecting shell. A closing plate is connected to the left end of the second rotating rod, and the closing plate rotates inside the connecting shell. A second gear is meshed and connected to the upper surface of the first gear, and the second gear is fixed to the output end of the motor.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The biomass gasifier is provided with a ash cleaning and feeding structure. When the cleaning rod rotates, the burning dust can be dropped into the collection box through the holes on the surface of the filter screen for collection. After the ash cleaning, it is convenient to load the furnace, and the ash cleaning and feeding function of the gasifier is realized. After the limiting plate is positioned, the collection box can be pulled to drive the sliding groove to move. When the sliding groove moves, it can slide through the sliding block. When the sliding block slides out of the side of the sliding groove, the collection box can be disassembled. After the collection box is disassembled, the dust inside can be poured out. After the closing plate is rotated to the specified position, the inner cavity of the connecting shell can be closed. After the inner cavity of the connecting shell is closed, the dust generated by the gasifier will fall on the upper surface of the closing plate. There is no need to close the furnace for cleaning, and uninterrupted dust cleaning is realized.
[0016] 2. A second gear and a first pulley are provided, through which the closing plate and the cleaning rod can be driven to rotate at the same time, and only one driving device is required, which is more convenient to use;
[0017] 3. A cleaning rod is provided, which can clean the dust on the surface of the filter. At the same time, the angle of the cleaning rod can press the dust downward, which improves the dust cleaning effect;
[0018] 4. A friction pad is provided, through which the limiting plate can be positioned. After the limiting plate is positioned, the operating efficiency of the collection box can be improved, and the convenience of cleaning the collection box is improved;
[0019] 5. A closing plate is provided, through which the inner cavity of the connecting shell can be sealed, which can prevent the ash from falling for a short time, thereby realizing the function of cleaning the collection box at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall front-view three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the overall rear-view stereoscopic structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the furnace main body of the utility model;
[0023] Figure 4 This is an enlarged three-dimensional structural diagram of the rotating block of the utility model;
[0024] Figure 5 This is a schematic diagram of the split three-dimensional structure of the connection shell of the utility model;
[0025] Figure 6 This is an enlarged three-dimensional structural diagram of the rotating block of the utility model;
[0026] Figure 7 It is an enlarged three-dimensional structural schematic diagram of the closing plate of the utility model.
[0027] In the figure: 1. furnace body; 2. feed port; 3. filter; 101. connecting shell; 102. motor; 103. first pulley; 104. transmission belt; 105. second pulley; 106. first rotating rod; 107. first bevel gear; 108. second bevel gear; 109. rotating block; 110. cleaning rod; 111. collecting box; 112. sliding groove; 113. sliding block; 114. friction pad; 115. limiting plate; 116. rotating block; 117. rotating groove; 118. torsion spring; 119. first gear; 120. second rotating rod; 121. closing plate; 122. second gear. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Embodiment 1:
[0030] like Figure 1-Figure 4 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that it is inconvenient to clean the dust on the surface of the filter 3 in the gasifier, and it is easy to accumulate and affect the feeding, a cleaning mechanism is disclosed:
[0031] The furnace body 1 comprises a furnace main body 1, a feed port 2 is connected to the top of the furnace main body 1, a filter screen 3 is connected to the inside of the furnace main body 1, a connecting shell 101 is connected to the bottom of the furnace main body 1, a cleaning mechanism for cleaning dust is arranged on the side of the connecting shell 101, the cleaning mechanism comprises a motor 102, and the motor 102 is installed on the right side of the connecting shell 101, a first pulley 103 is fixed to the output end of the motor 102, a first rotating rod 106 is rotated through the bearing inside the furnace main body 1, and a second pulley 105 is fixed to the right end of the first rotating rod 106, A transmission belt 104 is connected between the second pulley 105 and the first pulley 103, a first bevel gear 107 is fixed to the left end of the first rotating rod 106, a second bevel gear 108 is meshed and connected to the side of the first bevel gear 107, a rotating block 109 is fixed to the top of the second bevel gear 108, the rotating block 109 penetrates and rotates inside the filter 3, and the rotating block 109 rotates at the center of the filter 3, cleaning rods 110 are connected to both sides of the rotating block 109, and a collecting box 111 is connected to the bottom of the connecting shell 101. A disassembly and assembly mechanism for collecting dust is provided inside 111. When the gasifier needs to be cleaned, the output end of the starting motor 102 can drive the first pulley 103 to rotate. When the first pulley 103 rotates, the second pulley 105 can be driven to rotate through the transmission belt 104. When the second pulley 105 rotates, the first rotating rod 106 can be driven to rotate. When the first rotating rod 106 rotates, it can rotate through the bearing inside the furnace body 1. When the first rotating rod 106 rotates, it can drive the first bevel gear 107 to rotate. When the first bevel gear 107 rotates, it can drive the second bevel gear 108 to mesh and rotate. When the second bevel gear 108 rotates, it can drive the rotating block 109 to rotate. When the rotating block 109 rotates, it can rotate through the bearing inside the filter screen 3. When the rotating block 109 rotates, it can drive the cleaning rod 110 to rotate. When the cleaning rod 110 rotates, the burning dust can be dropped into the collection box 111 through the holes on the surface of the filter screen 3 for collection. After cleaning, it is convenient to load the furnace, thereby realizing the cleaning and feeding function of the gasifier.
[0032] Embodiment 2:
[0033] like Figure 1 , Figure 2 , Figure 5 and Figure 6 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that it is inconvenient to dump the dust after cleaning in the gasifier, which affects the efficiency of dumping dust, a disassembly and assembly mechanism is disclosed:
[0034] The disassembly and assembly mechanism includes a sliding groove 112, and the sliding groove 112 is symmetrically penetrated and opened on the upper surface of the collection box 111, a sliding block 113 slides through the sliding groove 112, the sliding block 113 is fixed to the bottom of the connecting shell 101, a friction pad 114 is connected to the front center of the sliding block 113, and a limiting plate 115 is symmetrically connected to the front of the sliding block 113 near the friction pad 114. A rotating block 116 is fixed to the side of the limiting plate 115, and the rotating block 116 rotates inside the rotating groove 117. The rotating groove 117 is opened at the front of the connecting shell 101. A torsion spring 118 is connected between the rotating groove 117 and the rotating block 116. The torsion spring 118 and the limiting plate 115 form an integrated structure. When the biomass gasifier needs to dump dust, rotating the limiting plate 115 can drive the rotating block 116 to rotate, and the rotating block 116 When rotating, it can rotate through the rotating groove 117, and when the rotating block 116 rotates, the torsion spring 118 can be tightened. When the limiting plate 115 is screwed to the bottom of the friction pad 114, it can be squeezed. When the friction pad 114 is squeezed, it can be deformed through its own material. When the friction pad 114 is deformed, the limiting plate 115 can be twisted to the front of the friction pad 114 for positioning. At this time, the friction force between the friction pad 114 and the limiting plate 115 can offset the elastic torsion force of the torsion spring 118. After the limiting plate 115 is positioned, pulling the collection box 111 can drive the sliding groove 112 to move. When the sliding groove 112 moves, it can slide through the sliding block 113. When the sliding block 113 slides out of the side of the sliding groove 112, the collection box 111 can be disassembled. After the collection box 111 is disassembled, the dust inside can be poured out, thereby improving the efficiency of dust dumping.
[0035] Embodiment three:
[0036] like Figure 3 and Figure 7 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that it is inconvenient to clean the dust in the gasifier at any time, on the basis of the first embodiment, a rotating mechanism is disclosed:
[0037] The side of the connecting shell 101 is also provided with a rotating mechanism for uninterrupted cleaning of the gasifier, and the rotating mechanism includes a first gear 119, the first gear 119 is connected to the side of the connecting shell 101, a second rotating rod 120 is fixed to the side of the first gear 119, the second rotating rod 120 penetrates and rotates inside the connecting shell 101, a closing plate 121 is connected to the left end of the second rotating rod 120, and the closing plate 121 rotates inside the connecting shell 101, and a second gear 122 is meshedly connected to the upper surface of the first gear 119, and the second gear 122 is fixed to the output end of the motor 102. When the cleaning mechanism of the gasifier is in use, the motor 102 can drive the first pulley 103 to rotate, and the motor 102 can drive the second gear 122 to rotate. When 22 rotates, it can drive the first gear 119 to engage and rotate. When the first gear 119 engages and rotates, it can drive the second rotating rod 120 to rotate. When the second rotating rod 120 rotates, it can drive the closing plate 121 to rotate. When the closing plate 121 rotates, it can rotate inside the connecting shell 101. When the cleaning mechanism completes cleaning the dust, the closing plate 121 can be rotated to a specified position. After the closing plate 121 rotates to the specified position, the inner cavity of the connecting shell 101 can be closed. After the inner cavity of the connecting shell 101 is closed, the dust generated by the gasification furnace will fall on the upper surface of the closing plate 121. Then, the dust inside the collecting box 111 can be cleaned without shutting down the furnace for cleaning, thereby realizing uninterrupted dust cleaning and further improving the dust cleaning efficiency.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A biomass gasification furnace with a ash cleaning and feeding structure, comprising a furnace body (1), a feeding port (2) connected to the top of the furnace body (1), a filter screen (3) connected inside the furnace body (1), characterized in that ; The bottom of the furnace body (1) is connected to a connecting shell (101), and a cleaning mechanism for cleaning dust is arranged on the side of the connecting shell (101), and the cleaning mechanism comprises a motor (102), and the motor (102) is installed on the right side of the connecting shell (101), and a first pulley (103) is fixed to the output end of the motor (102), and a first rotating rod (106) is rotatably passed through the furnace body (1) through a bearing, and a second pulley (105) is fixed to the right end of the first rotating rod (106), and the second pulley (105) ) is connected to the first pulley (103); a first bevel gear (107) is fixed to the left end of the first rotating rod (106); a second bevel gear (108) is meshedly connected to the side of the first bevel gear (107); a rotating block (109) is fixed to the top of the second bevel gear (108); the rotating block (109) penetrates and rotates inside the filter screen (3), and the rotating block (109) rotates at the center of the filter screen (3); cleaning rods (110) are connected to both sides of the rotating block (109); The bottom of the connection shell (101) is connected to a collection box (111), and a disassembly and assembly mechanism for collecting dust is provided inside the collection box (111).
2. The biomass gasifier with a ash cleaning and feeding structure according to claim 1, characterized in that: The disassembly and assembly mechanism comprises a sliding groove (112), and the sliding groove (112) is symmetrically opened through the upper surface of the collection box (111), a sliding block (113) slides through the inside of the sliding groove (112), and the sliding block (113) is fixed on the bottom of the connection shell (101).
3. The biomass gasifier with a ash cleaning and feeding structure according to claim 2, characterized in that: The front center of the sliding block (113) is connected to a friction pad (114), the front of the sliding block (113) close to the friction pad (114) is symmetrically connected to a limiting plate (115), and a rotating block (116) is fixed to the side of the limiting plate (115).
4. The biomass gasifier with a ash cleaning and feeding structure according to claim 3, characterized in that: The rotating block (116) rotates inside a rotating groove (117), and the rotating groove (117) is opened at the front of the connecting shell (101). A torsion spring (118) is connected between the rotating groove (117) and the rotating block (116), and the torsion spring (118) and the limiting plate (115) form an integrated structure.
5. The biomass gasifier with a ash cleaning and feeding structure according to claim 1, characterized in that: The side of the connecting shell (101) is also provided with a rotating mechanism that enables uninterrupted ash cleaning of the gasification furnace. The rotating mechanism comprises a first gear (119), and the first gear (119) is connected to the side of the connecting shell (101).
6. The biomass gasifier with a ash cleaning and feeding structure according to claim 5, characterized in that: A second rotating rod (120) is fixed to the side of the first gear (119), and the second rotating rod (120) penetrates and rotates inside the connecting shell (101). The left end of the second rotating rod (120) is connected to a closing plate (121), and the closing plate (121) rotates inside the connecting shell (101). The upper surface of the first gear (119) is meshingly connected to a second gear (122), and the second gear (122) is fixed to the output end of the motor (102).
Citation Information
Patent Citations
Ash removal device of biomass gasification furnace
CN210826071U
Cited By
Dust suppression discharging device for agricultural product processing
CN120534790A