Warp beam brake device of air jet loom

By designing a warp shaft brake device of an air jet loom including mounting plate, push cylinder, brake assembly, elastic assembly, brake pad and fixed assembly, the problem of inconvenient replacement of brake pads in the prior art is solved, and the rapid replacement and maintenance of brake pads are realized, which facilitates the improvement of textile efficiency.

CN222948559UActive Publication Date: 2025-06-06GUCHENG COUNTY HAIHUI FABRIC CO LTD
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Patent Information

Application Number
CN202421980754.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-06
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing air jet loom warp shaft brake device is inconvenient to operate when changing the brake pads, resulting in high labor intensity and inconvenient replacement.

Method used

A warp shaft brake device of an air jet loom machine including a mounting plate, a push cylinder, a brake assembly, an elastic assembly, a brake pad and a fixing assembly is designed to guide the fixed assembly to perform movement operations through a guide groove to simplify the installation and replacement of the brake pads.

Benefits of technology

It realizes rapid replacement of brake pads, reduces labor intensity, improves the convenience of replacement and maintenance, and ensures the quality of brakes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222948559U_ABST
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Abstract

The utility model relates to the technical field of textile processing, and discloses a warp beam brake device of an air-jet loom, which comprises a mounting plate and a brake component. A push cylinder and a brake assembly are fixedly arranged on the mounting plate, and a push cylinder piston rod is connected with the brake assembly. The warp beam brake device has the advantages that when the warp beam rotates and needs to be braked, the push cylinder can drive the brake frame to be close to the warp beam, the brake pad is kept attached to the warp beam so that the warp beam can be braked, and when the abraded brake pad needs to be replaced, the positioning rod and the positioning hole can be kept separated in advance, so that the warp beam is braked. Then the ferrule is moved to separate the inserting rod from the inserting cylinder, then the inserting cylinder and the brake pad can be directly moved out of the inserting groove and the brake frame, the operation process is simple and rapid, normal brake use of the brake pad cannot be affected, the operation intensity of workers can be reduced, the standby time of the loom caused by replacement is shortened, and the working efficiency is improved. The spinning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile processing, in particular to a warp beam brake device for an air jet loom. Background Art

[0002] The warp beam of the air jet loom is used to transport the warp thread during the weaving process. When the equipment stops, the warp beam may rotate in the opposite direction due to the reverse pulling of the fabric or other external forces, which will cause the wool threads of the fabric to be arranged unevenly, thus affecting the product quality. The warp beam brake can prevent the warp beam from rotating in the opposite direction when the equipment stops, thereby ensuring product quality.

[0003] The existing Chinese patent with announcement number CN214736493U discloses an automatic brake device for a warp beam, in which a supporting bearing seat is installed on the rectangular blocks of the machine head and the machine tail to support the warp beam, one or more warp heads are fixedly installed on the warp beam through a warp beam clamp, and a brake disc is installed at the outer end of the machine head of the warp beam through a key connection and a fastening pin, and a pneumatic disc brake is installed under the brake disc. The braking control is flexible, avoiding the incoordination of yarn movement during the warp feeding and loop starting and braking processes, ensuring the stability of the warp tension, and being able to adapt to warp knitting machine equipment with high speed performance.

[0004] Based on the above situation, the inventors believe that the brake pads are prone to wear when the brake device is currently in use, and traditional brake pads are often fixed to the support members by connecting parts such as bolts, which is inconvenient during loading and unloading. In order to optimize this phenomenon, the inventors have proposed a warp beam brake device for a jet loom. Utility Model Content

[0005] The utility model aims to provide a warp beam brake device for an air jet loom, which has the effects of being able to quickly replace worn brake pads, reducing labor intensity and ensuring brake quality.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions: a warp beam brake device for an air jet loom, comprising a mounting plate and a brake assembly;

[0007] A push cylinder and a brake assembly are fixedly arranged on the mounting plate, and the push cylinder piston rod is connected to the brake assembly so as to brake the warp beam through the brake assembly;

[0008] The brake assembly is symmetrically arranged on the mounting plate. The brake assembly includes a brake frame, an elastic component, a brake pad and a fixing component. The outer side of the brake frame is fixed to the mounting plate by the elastic component, and the brake pad is kept in contact with the inner side of the brake frame. The brake frame and the brake pad are detachably fixed by the fixing component.

[0009] The utility model is further configured as follows: the elastic component includes a mounting tube, a slide rod, a first spring and a guide groove; the outer side of the mounting tube is fixedly connected to the mounting plate; the slide rod is slidably installed inside the mounting tube; one end of the slide rod away from the mounting tube is fixed to the brake frame; both ends of the first spring are respectively fixedly connected to the mounting tube and the slide rod; and the guide groove is opened on the outer side of the slide rod.

[0010] By adopting the above technical solution, the fixed component is guided by the guide groove to perform the moving operation.

[0011] The utility model is further configured as follows: a slot is provided on the front side of the brake frame.

[0012] By adopting the above technical solution, the slot is used to provide an installation space for the fixed component.

[0013] The utility model is further configured as follows: the fixing component includes a connecting piece, an assembly piece and an insertion rod, the connecting piece slides linearly along the slide rod and the guide groove, the outer wall of the assembly piece is plugged into the slot, and the assembly piece is fixed on the brake pad, and the connecting piece and the assembly piece are connected by the insertion rod.

[0014] By adopting the above technical solution, the brake pad can be quickly fixed and installed, and can also be quickly removed after being worn, so as to improve the convenience of replacement and maintenance.

[0015] The utility model is further configured as follows: the connecting piece includes a ferrule, a guide block and a positioning assembly; the inner wall of the ferrule is slidably connected to the sliding rod; the guide block is integrally fixed to the inner wall of the ferrule; the ferrule is slidably connected to the guide groove through the guide block; and the ferrule is detachably fixed to the sliding rod through the positioning assembly.

[0016] By adopting the above technical solution, the slide bar can be kept fixed when the brake pad is installed, which facilitates stable insertion with the assembly part, thereby improving the installation stability of the brake pad.

[0017] The utility model is further configured as follows: the assembly includes an insert tube and a limit plate, the outer side of the insert tube is plugged into the slot, and the insert tube is fixed to the outer side of the brake pad, a limit plate is fixed to the outer wall of the insert tube, and the side of the limit plate close to the brake pad is fitted with the brake frame.

[0018] By adopting the above technical solution, the limit plate is used to prevent the brake pad from lateral movement after installation.

[0019] The utility model is further configured as follows: the insertion rod is fixedly arranged on the outside of the ferrule, and the ferrule is plugged into the insertion tube through the insertion rod.

[0020] By adopting the above technical solution, the position of the brake pad in the front-rear direction can be limited by the insertion rod during installation.

[0021] The utility model is further configured as follows: a mounting groove is provided at the bottom end of the ferrule, and coaxial positioning holes are provided inside the mounting groove and on the outer wall of the slide rod.

[0022] By adopting the above technical solution, the positioning assembly can be kept fixed through the positioning hole, so that the ring and the insertion rod are fixed.

[0023] The utility model is further configured as follows: the positioning assembly includes a positioning rod, a convex disc and a second spring, the positioning rod is arranged in the installation groove, and the outer wall of the positioning rod is slidably connected to the ring, and the top end of the positioning rod is plugged into the positioning hole, the convex disc is fixed to the outside of the positioning rod, and the convex disc and the installation groove are connected by the second spring.

[0024] By adopting the above technical solution, when the positioning rod moves downward, the convex disk can compress the second spring to facilitate the elastic reset of the positioning rod.

[0025] The utility model is further configured as follows: a push block is fixedly arranged at the bottom end of the positioning rod.

[0026] The beneficial effects of the utility model are:

[0027] When the warp beam needs to be braked during rotation, the push cylinder can drive the brake frame to approach the warp beam and keep the brake pad in contact with the warp beam to brake the warp beam. When the worn brake pad needs to be replaced, the positioning rod and the positioning hole can be kept separated first, and then the ring can be moved to separate the insertion rod from the insertion tube. Then the insertion tube and the brake pad can be directly removed from the slot and the brake frame respectively. The operation process is simple and quick, and will not affect the normal braking use of the brake pad, which is beneficial to saving workers' operating intensity and reducing the loom standby time caused by replacement, thereby improving textile efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0029] Figure 1 A schematic structural diagram of a warp beam brake device for an air jet loom provided by an embodiment of the utility model;

[0030] Figure 2 This is a schematic diagram of the structure of the elastic component in the embodiment of the utility model;

[0031] Figure 3 This is a schematic diagram of the structure inside the cylinder in the embodiment of the utility model;

[0032] Figure 4 It is a structural schematic diagram of the fixing assembly in the embodiment of the utility model.

[0033] In the figure, 1, mounting plate; 2, brake assembly; 11, push cylinder; 3, brake frame; 4, elastic assembly; 5, brake pad; 6, fixing assembly; 31, slot; 41, mounting cylinder; 42, slide rod; 43, first spring; 44, guide groove; 61, connector; 62, assembly part; 63, insertion rod; 611, ring; 612, guide block; 613, mounting groove; 614, positioning hole; 615, positioning rod; 616, boss; 617, second spring; 618, push block; 621, insertion cylinder; 622, limit plate. DETAILED DESCRIPTION

[0034] The technical solution of the utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] The utility model embodiment specifically provides a jet loom warp beam brake device, please refer to Figure 1 , including a mounting plate 1 and a brake assembly 2.

[0036] Among them, a push cylinder 11 and a brake assembly 2 are fixedly provided on the mounting plate 1. The piston rod of the push cylinder 11 is connected to the brake assembly 2 so that the warp beam is braked through the brake assembly 2, so that the brake assembly 2 can be displaced to meet the braking needs.

[0037] Specifically, the brake assembly 2 is symmetrically arranged on the mounting plate 1, and the brake assembly 2 includes a brake frame 3, an elastic component 4, a brake pad 5 and a fixing component 6. The outer side of the brake frame 3 is fixed to the mounting plate 1 by the elastic component 4, and the brake pad 5 is kept in contact with the inner side of the brake frame 3. The brake frame 3 and the brake pad 5 are detachably fixed by the fixing component 6. The outer wall of the brake frame 3 is fixed to the piston rod of the push cylinder 11, so that when the warp axis a rotates, the push cylinder 11 can push the brake frame 3 to approach the warp axis a, so that the brake pad 5 and the warp axis a are pressed against each other for braking. The middle parts of the brake frame 3 and the brake pad 5 are both arc structures matching the outer surface of the warp axis a, so that they can be pressed against the warp axis a.

[0038] For further information, please refer to Figure 2 and Figure 3The elastic component 4 includes a cylinder 41, a slide rod 42, a first spring 43 and a guide groove 44. The outer side of the cylinder 41 is fixedly connected to the mounting plate 1, and the slide rod 42 is slidably installed inside the cylinder 41. The end of the slide rod 42 away from the cylinder 41 is fixed to the brake frame 3. The two ends of the first spring 43 are respectively fixedly connected to the cylinder 41 and the slide rod 42. The first spring 43 is located inside the cylinder 41, so that when the brake frame 3 is moved by thrust, the slide rod 42 can move synchronously and pull the first spring 43 to extend, so that the first spring 43 generates a rebound force, which is convenient for resetting the brake frame 3.

[0039] The guide groove 44 is provided at the outer side of the slide bar 42 , and the fixing assembly 6 is guided to move through the guide groove 44 .

[0040] During implementation, a slot 31 is provided on the front side of the brake frame 3 , and the slot 31 is used to provide an installation space for the fixing component 6 .

[0041] Specifically, the fixing component 6 includes a connecting piece 61, an assembly piece 62 and an insertion rod 63. The connecting piece 61 slides linearly along the slide bar 42 and the guide groove 44. The outer wall of the assembly piece 62 is plugged into the slot 31, and the assembly piece 62 is fixed on the brake pad 5. The connecting piece 61 and the assembly piece 62 are connected by the insertion rod 63, so that the brake pad 5 can be quickly fixed and installed, and can also be quickly removed after wear, so as to improve the convenience of replacement and maintenance.

[0042] For further information, please refer to Figure 4 The connecting piece 61 includes a ring 611, a guide block 612 and a positioning assembly. The inner wall of the ring 611 is slidably connected to the slide rod 42. The guide block 612 is integrally fixed to the inner wall of the ring 611. The ring 611 is slidably connected to the guide groove 44 through the guide block 612, so that the ring 611 can slide straightly along the surface of the slide rod 42. The ring 611 is detachably fixed to the slide rod 42 through the positioning assembly, so that when the brake pad 5 is installed, the slide rod 42 can remain fixed, which is convenient for stable insertion with the assembly part 62, thereby improving the installation stability of the brake pad 5.

[0043] Specifically, the assembly part 62 includes an insert cylinder 621 and a limit plate 622. The outer side of the insert cylinder 621 is plugged into the slot 31, and the insert cylinder 621 is fixed to the outer side of the brake pad 5. A limit plate 622 is fixed to the outer wall of the insert cylinder 621. The side of the limit plate 622 close to the brake pad 5 is fitted with the brake frame 3. The limit plate 622 prevents the brake pad 5 from moving laterally after installation.

[0044] Among them, the insertion rod 63 is fixed on the outside of the ring 611, and the ring 611 is connected with the insertion tube 621 through the insertion rod 63, so that when the brake pad 5 is installed, its position in the front and rear directions is limited by the insertion rod 63, so that the brake pad 5 can be stably fixed with the brake frame 3.

[0045] Furthermore, a mounting groove 613 is formed at the bottom end of the ferrule 611, and coaxial positioning holes 614 are formed inside the mounting groove 613 and on the outer wall of the slide rod 42. The positioning holes 614 can be used to keep the positioning assembly fixed, thereby fixing the ferrule 611 and the insertion rod 63.

[0046] The positioning assembly includes a positioning rod 615, a convex plate 616 and a second spring 617. The positioning rod 615 is disposed in the mounting groove 613, and the outer wall of the positioning rod 615 is slidably connected to the ring 611, and the top of the positioning rod 615 is plugged into the positioning hole 614, so that the positioning rod 615 can slide up and down and be plugged into or separated from the positioning hole 614;

[0047] The boss 616 is fixedly arranged outside the positioning rod 615, and the boss 616 is connected to the mounting groove 613 via a second spring 617, so that when the positioning rod 615 moves downward, the boss 616 can compress the second spring 617 to facilitate the elastic reset of the positioning rod 615.

[0048] During implementation, a push block 618 is fixed to the bottom end of the positioning rod 615, and the positioning rod 615 is pulled down by the push block 618 to make it move up and down on the ring 611 and separate from the positioning hole 614. When the brake pad 5 needs to be removed, the positioning rod 615 can be separated from the positioning hole 614 first, and then the ring 611 can be slid outward to separate the insertion rod 63 from the insertion tube 621, and then the brake pad 5 can be conveniently pushed forward out of the slot 31. When installing, the insertion tube 621 is inserted into the slot 31, and the insertion rod 63 is reset and plugged into it. The operation is simple and can effectively improve the maintenance and replacement efficiency.

[0049] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A warp beam brake device for an air jet loom, characterized in that: It comprises a mounting plate (1) and a brake assembly (2); A push cylinder (11) and a brake assembly (2) are fixedly arranged on the mounting plate (1), and a piston rod of the push cylinder (11) is connected to the brake assembly (2) so as to brake the warp beam through the brake assembly (2); The brake assembly (2) is symmetrically arranged on the mounting plate (1), and the brake assembly (2) comprises a brake frame (3), an elastic assembly (4), a brake pad (5) and a fixing assembly (6). The outer side of the brake frame (3) is fixed to the mounting plate (1) by the elastic assembly (4), the brake pad (5) is kept in contact with the inner side of the brake frame (3), and the brake frame (3) and the brake pad (5) are detachably fixed by the fixing assembly (6).

2. The warp beam brake device of an air jet loom according to claim 1, characterized in that: The elastic component (4) comprises a mounting tube (41), a slide rod (42), a first spring (43) and a guide groove (44); the outer side of the mounting tube (41) is fixedly connected to the mounting plate (1); the slide rod (42) is slidably mounted inside the mounting tube (41); one end of the slide rod (42) away from the mounting tube (41) is fixed to the brake frame (3); two ends of the first spring (43) are respectively fixedly connected to the mounting tube (41) and the slide rod (42); and the guide groove (44) is arranged on the outer side of the slide rod (42).

3. The warp beam brake device of an air jet loom according to claim 2, characterized in that: The front side of the brake frame (3) is provided with a slot (31).

4. The warp beam brake device of an air jet loom according to claim 3, characterized in that: The fixing assembly (6) comprises a connecting piece (61), an assembly piece (62) and an insertion rod (63); the connecting piece (61) slides linearly along the slide bar (42) and the guide groove (44); the outer wall of the assembly piece (62) is plugged into the slot (31); the assembly piece (62) is fixed on the brake pad (5); and the connecting piece (61) and the assembly piece (62) are connected via the insertion rod (63).

5. The warp beam brake device of an air jet loom according to claim 4, characterized in that: The connecting member (61) comprises a ferrule (611), a guide block (612) and a positioning assembly. The inner wall of the ferrule (611) is slidably connected to the slide bar (42). The guide block (612) is integrally fixed to the inner wall of the ferrule (611). The ferrule (611) is slidably connected to the guide groove (44) via the guide block (612). The ferrule (611) is detachably fixed to the slide bar (42) via the positioning assembly.

6. The warp beam brake device of an air jet loom according to claim 5, characterized in that: The assembly part (62) comprises an insert tube (621) and a limiting plate (622). The outer side of the insert tube (621) is plugged into the slot (31), and the insert tube (621) is fixed to the outer side of the brake pad (5). The limiting plate (622) is fixed to the outer wall of the insert tube (621), and the side of the limiting plate (622) close to the brake pad (5) is in contact with the brake frame (3).

7. The warp beam brake device of an air jet loom according to claim 6, characterized in that: The insertion rod (63) is fixedly arranged on the outside of the ferrule (611), and the ferrule (611) is plugged into the insertion tube (621) via the insertion rod (63).

8. The warp beam brake device of an air jet loom according to claim 7, characterized in that: The bottom end of the ferrule (611) is provided with a mounting groove (613), and the inside of the mounting groove (613) and the outer wall of the sliding rod (42) are provided with coaxial positioning holes (614).

9. The warp beam brake device of an air jet loom according to claim 8, characterized in that: The positioning assembly comprises a positioning rod (615), a convex disc (616) and a second spring (617); the positioning rod (615) is arranged in the mounting groove (613); the outer wall of the positioning rod (615) is slidably connected to the ring (611); the top end of the positioning rod (615) is plugged into the positioning hole (614); the convex disc (616) is fixedly arranged on the outer side of the positioning rod (615); and the convex disc (616) and the mounting groove (613) are connected via the second spring (617).

10. The warp beam brake device of an air jet loom according to claim 9, characterized in that: A push block (618) is fixedly disposed at the bottom end of the positioning rod (615).

Citation Information

Patent Citations

  • Warp beam automatic brake device

    CN214736493U