Quantitative shearing device for cotton yarn spinning
By designing a quantitative shearing device for cotton yarn textile, the problems of inefficiency and yarn breakage of traditional cotton yarn separation methods are solved, and efficient and accurate cotton yarn separation and winding process are achieved, improving textile quality and production efficiency.
Patent Information
- Application Number
- CN202422155900.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-03
AI Technical Summary
The traditional cotton yarn splitting method relies on manual operation, which is inefficient and can easily lead to yarn breakage or distortion, affecting textile quality and production efficiency. After cutting, the end of the yarn is difficult to effectively control, resulting in chaos and affecting the winding work.
A quantitative shearing device for cotton yarn textile is designed, including a processing chassis, an unwinding part, a first conveying part, a shearing unit and a second conveying part. The device performs quantitative shearing through the shearing unit, and uses the cooperation of the first conveying part and the second conveying part to ensure that the sheared yarn end can be transmitted smoothly to the winding part, avoiding breakage and chaos.
It improves the efficiency and accuracy of cotton yarn rolling, reduces the occurrence of yarn breakage and twisting, ensures the smooth progress of subsequent rolling, and improves textile quality and production efficiency.
Smart Images

Figure CN222948711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cotton yarn weaving, in particular to a quantitative shearing device for cotton yarn weaving. Background Art
[0002] Cotton yarn is the yarn made from cotton fiber through spinning process, and is called cotton thread after plying. According to different spinning processes, it can be divided into carded yarn and combed yarn. Combed yarn uses high-quality raw materials. The fibers in the yarn are straight and parallel, with few knots, good luster, uniform yarn and high strength. This type of cotton yarn is mostly used to weave high-end fabrics. In the processing of carded yarn and combed yarn, the processing and treatment of cotton yarn is a crucial process, especially in the process of separating large rolls of cotton yarn.
[0003] Traditional cotton yarn reeling methods often rely on manual operations, which are not only inefficient, but also prone to yarn breakage or twisting due to improper operation, seriously affecting subsequent textile quality and production efficiency. Many devices cannot effectively control the end of the yarn after cutting, causing the cut yarn to be easily confused, affecting the subsequent reeling work. Utility Model Content
[0004] The utility model aims to provide a quantitative shearing device for cotton yarn weaving, which can avoid the problem that many devices cannot effectively control the ends of the yarns after shearing, resulting in the problem that the sheared yarns are easily confused.
[0005] The utility model provides a quantitative shearing device for cotton yarn weaving, comprising:
[0006] A processing box, wherein a unwinding portion is installed on one side of the upper end of the processing box, a first conveying portion and a second conveying portion are installed on one side of the unwinding portion, a shearing unit is arranged in the middle of the first conveying portion and the second conveying portion, the first conveying portion and the second conveying portion are installed on the upper surface of the processing box, a positioning frame is installed on one side of the first conveying portion, and a winding portion is installed on the other end of the second conveying portion.
[0007] Preferably, the shearing unit includes a cutting frame and a lifting frame, and the cutting frame and the lifting frame are matched and snap-fitted. A first support rod and a second support rod are fixedly installed on one side of the cutting frame and the lifting frame. The lower ends of the first support rod and the second support rod are driven to rotate by rotating gears, and the rotating gears are movably installed inside the box body at the lower end of the inner cavity of the processing machine box through bearings. Adjustment racks are meshed and installed on both sides of the rotating gears, and the adjustment racks are fixedly installed on the sides of the first support rod and the second support rod.
[0008] Preferably, the first conveying part includes a first clamping plate and a second clamping plate, the second clamping plate is controlled by an opening and closing cylinder arranged at the upper end, a first movable frame is fixedly installed on the upper end of the first clamping plate, the first movable frame is movably installed on one side of a first support frame for supporting and driving, and the first clamping plate and the second clamping plate are installed on the upper end of the processing machine box through the first support frame.
[0009] Preferably, the unwinding portion comprises a positioning plate and a mounting disk installed on the upper end of the positioning plate, and a fixing rod is fixedly installed in the middle of the mounting disk.
[0010] Preferably, positioning rods are evenly arranged on one side of the upper end of the mounting plate, and the positioning rods are fixedly mounted on the upper end of a guide cylinder slidably mounted inside the mounting plate, and the guide cylinder is slidably mounted in the inner cavity of the mounting plate.
[0011] Preferably, the positioning frame includes a first guide roller and a second guide roller, the first guide roller is fixedly mounted on the upper end of the frame at the upper end of the processing machine box, and the second guide roller is movably mounted inside the fixed frame installed on the upper end of the processing machine box.
[0012] Preferably, the central shafts fixedly arranged on both sides of the second guide roller are movably installed in the slots opened inside the positioning frame, and the height is adjusted by means of lifting springs movably installed inside.
[0013] Preferably, the second conveying part comprises a second support frame for supporting installation and a sensor installed on the upper end of the second support frame, a second movable frame is movably installed on the upper end of the second support frame, and the first movable frame and the second movable frame have the same internal parts.
[0014] Preferably, rotating wheels are arranged on both sides of the inside of the first mobile frame and the second mobile frame, and a moving belt is mounted on the upper end of the rotating wheel. The first mobile frame and the second mobile frame are slidably installed on the upper end of the slide rails set at the upper end of the first mobile frame and the second mobile frame, and the moving belt is fixedly connected to one side of the first mobile frame and the second mobile frame.
[0015] Preferably, a fixing plate is fixedly mounted on the upper end of the moving belt, a positioning pressure plate is movably mounted on the upper end of the fixing plate, and the positioning pressure plate is lifted, lowered, rotated and adjusted by a rotating cylinder movably mounted on the lower end.
[0016] The utility model provides a quantitative shearing device for cotton yarn weaving. When a large roll of cotton yarn needs to be divided into rolls, the large roll of cotton yarn is placed on the upper end of the unwinding part for fixing. Then, one end of the yarn is passed through the positioning wheel and moved to the lower end of the first conveying part. The first conveying part can carry the yarn through the middle of the shearing unit installed on one side. After the yarn is sheared, the yarn at the lower end of the first conveying part passes through the shearing unit and is then conveyed to the winding part by the second conveying part installed on the other side of the shearing unit. The operator can perform knotting and winding. The first conveying part and the second conveying part are matched to transmit the broken part after shearing to avoid the yarn breakage affecting the winding operation and ensure that the broken part can be transported after shearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model.
[0019] Figure 2 This is a schematic diagram of the shear unit structure of an embodiment of the utility model.
[0020] Figure 3 It is a schematic structural diagram of the first transmission part of an embodiment of the utility model.
[0021] Figure 4 It is a structural schematic diagram of the unwinding portion of an embodiment of the utility model.
[0022] Figure 5 This is a schematic diagram of the positioning frame structure of an embodiment of the utility model.
[0023] Figure 6 It is a schematic structural diagram of the second transmission part of an embodiment of the utility model.
[0024] Figure 7 This is a schematic diagram of the positioning plate structure of an embodiment of the utility model.
[0025] Description of the drawings: 100, processing box; 200, unwinding unit; 210, positioning plate; 220, mounting plate; 230, guide cylinder; 240, positioning rod; 300, first conveying unit; 310, first clamping plate; 320, second clamping plate; 330, first moving frame; 340, first supporting frame; 400, shearing unit; 410, cutting frame; 420, lifting frame; 430, first supporting rod; 440, first Two support rods; 450, rotating gear; 460, adjusting rack; 500, second transmission part; 510, second support frame; 511, rotating wheel; 512, moving belt; 520, sensor; 530, second moving frame; 540, fixed plate; 550, positioning pressure plate; 600, positioning frame; 610, first guide roller; 620, second guide roller; 630, fixed frame; 640, lifting spring; 700, winding part. DETAILED DESCRIPTION
[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0027] In the description of the embodiments of the present invention, it should be understood that the terms "length", "vertical", "horizontal", "top", "bottom", etc. indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0029] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0030] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0031] In order to better understand the purpose, structure and function of the utility model, the quantitative shearing device for cotton yarn spinning of the utility model is further described in detail below in conjunction with the accompanying drawings.
[0032] like Figure 1-Figure 7 As shown, an embodiment of the utility model provides a quantitative shearing device for cotton yarn weaving, including a processing box 100 for installing processing equipment, a reeling portion 200 for reeling a large roll of cotton yarn is installed on one side of the upper end of the processing box 100, a first conveying portion 300 and a second conveying portion 500 for clamping and conveying the cotton yarn are installed on one side of the reeling portion 200, a shearing unit 400 for shearing the cotton yarn is arranged in the middle of the first conveying portion 300 and the second conveying portion 500, the first conveying portion 300 and the second conveying portion 500 are installed on the upper surface of the processing box 100, a positioning frame 600 for positioning and guiding the cotton yarn is installed on one side of the first conveying portion 300, and a reeling portion 700 for reeling and storing the conveyed cotton yarn is installed on the other end of the second conveying portion 500.
[0033] When it is necessary to divide the large roll of cotton yarn into rolls, the large roll of cotton yarn is placed on the upper end of the unwinding part 200 for fixing, and then one end of the yarn is passed through the positioning wheel and moved to the lower end of the first conveying part 300. The first conveying part 300 can carry the yarn through the middle of the shearing unit 400 installed on one side. If the yarn is cut, the yarn at the lower end of the first conveying part 300 passes through the shearing unit 400, and then is conveyed to the winding part 700 by the second conveying part 500 installed on the other side of the shearing unit 400, the operator can perform knotting and winding. The first conveying part 300 and the second conveying part 500 are matched to transmit the broken part after shearing to avoid the yarn breakage affecting the winding operation and ensure that the broken part can be transported after shearing.
[0034] The shearing unit 400 includes a cutting frame 410 and a lifting frame 420 for shearing and weaving cotton yarn. The cutting frame 410 and the lifting frame 420 are matched and installed in a snap-fitting manner. A first support rod 430 and a second support rod 440 for fixing and installing them are fixedly installed on one side of the cutting frame 410 and the lifting frame 420. The lower ends of the first support rod 430 and the second support rod 440 are driven to rotate by a rotating gear 450. The rotating gear 450 is movably installed inside the box body at the lower end of the inner cavity of the processing machine box 100 through a bearing. Adjustment racks 460 for driving the first support rod 430 and the second support rod 440 to lift and lower are meshed and installed on both sides of the rotating gear 450. The adjusting racks 460 are fixedly installed on the sides of the first support rod 430 and the second support rod 440. A push block for driving the first support rod 430 to lift and lower is fixedly installed on the lower end of the first support rod 430, and the lifting cylinder is connected to the push block.
[0035] When cutting the cotton yarn, the push block installed on the upper end of the lifting cylinder can be pushed to drive the first support rod 430 to rise, and then the cutting frame 410 fixedly installed on one side rises accordingly, so that the first conveying part 300 can pass through, and the first support rod 430 drives the cutting frame 410 to descend for cutting. At the same time, the rotating gear 450 arranged at the lower end drives the adjusting rack 460 to move, and the second support rod 440 drives the lifting frame 420 to rise upward, matching the descending cutting frame 410 for cutting operation, which is convenient for cutting and prevents the spinning line from having too large an angle change during the cutting process to avoid breakage.
[0036] The first conveying part 300 includes a first clamping plate 310 and a second clamping plate 320 for clamping and conveying the yarn. The second clamping plate 320 is controlled by an opening and closing cylinder arranged at the upper end. A first movable frame 330 for driving the first clamping plate 310 and the second clamping plate 320 to move is fixedly installed on the upper end of the first clamping plate 310. The first movable frame 330 is movably installed on one side for supporting and driving a first support frame 340. The first clamping plate 310 and the second clamping plate 320 are installed on the upper end of the processing machine box 100 through the first support frame 340.
[0037] When the cut yarn is transmitted, the first clamping plate 310 and the second clamping plate 320 can be clamped together by a cylinder, and then the first movable frame 330 drives the first clamping plate 310 and the second clamping plate 320 to slide on one side of the first support frame 340, thereby driving the yarn to move, which is convenient for the movement and transmission of the yarn.
[0038] The unwinding section 200 includes a positioning plate 210 for mounting a support and a mounting disk 220 mounted on the upper end of the positioning plate 210 for mounting a wire coil. A fixing rod for mounting the coil is fixedly mounted in the middle of the mounting disk 220. Positioning rods 240 for tightening and positioning the coil are evenly arranged on one side of the upper end of the mounting disk 220. The positioning rods 240 are fixedly mounted on the upper end of a guide cylinder 230 that is slidably mounted inside the mounting disk 220. The guide cylinder 230 is slidably mounted in the inner cavity of the mounting disk 220.
[0039] Before the mounting plate 220 is rotated to pay off the yarn, the yarn bobbin can be mounted on the upper end of the positioning rod 240, and then the evenly arranged guide cylinders 230 drive the positioning rod 240 installed on the upper end to expand, thereby fixing the yarn bobbin to prevent the bobbin from shaking during the pay-off process and affecting the pay-off operation.
[0040] Both sides of the interior of the first mobile frame 330 and the second mobile frame 530 are arranged with rotating wheels 511 for driving the first mobile frame 330 and the second mobile frame 530 to move, and the upper end of the rotating wheel 511 is provided with a moving belt 512 for driving the first mobile frame 330 and the second mobile frame 530 to move. The first mobile frame 330 and the second mobile frame 530 are slidably mounted on the upper end of the slide rails set at the upper ends of the first mobile frame 330 and the second mobile frame 530, and the moving belt 512 is fixedly connected to one side of the first mobile frame 330 and the second mobile frame 530.
[0041] When the second moving frame 530 clamps and moves the yarn, the motor drives the rotating wheel 511 to rotate, and then drives the moving belt 512 to move, and further drives the second moving frame 530 to move, so as to transport and move the yarn.
[0042] Specifically, a fixing plate 540 for installation is fixedly installed at the upper end of the moving belt 512, and a positioning pressure plate 550 for fixing the textile is movably installed at the upper end of the fixing plate 540. The positioning pressure plate 550 is lifted and rotated by a rotating cylinder movably installed at the lower end. When the positioning pressure plate 550 moves the yarn, the rotating cylinder drives the positioning pressure plate 550 to rise upward, and when descending, the rotating cylinder drives the positioning pressure plate 550 to rotate and descend, thereby pressing the yarn against the lower end of the positioning pressure plate 550, which is convenient for driving the yarn to move, and the rotating and lifting positioning pressure plate 550 can facilitate the fixing of the yarn and facilitate moving the positioning pressure plate 550 to the upper end of the yarn.
[0043] Specifically, the positioning frame 600 includes a first guide roller 610 and a second guide roller 620 for guiding and conveying the yarn. The first guide roller 610 is fixedly installed on the upper end of the upper frame of the processing box 100, and the second guide roller 620 is movably installed inside a fixed frame 630 installed on the upper end of the processing box 100. In the process of conveying the yarn, the first guide roller 610 and the second guide roller 620 clamp and guide the yarn for feeding, so that the yarn is transmitted smoothly.
[0044] Specifically, the central axis fixed on both sides of the second guide roller 620 is movably installed in the slot opened inside the fixed frame 630, and the height is adjusted by the lifting spring 640 movably installed inside. The second guide roller 620 that can be lifted and lowered can avoid scratching damage to the yarn during transmission, which makes it inconvenient to use.
[0045] Specifically, the second conveying part 500 includes a second support frame 510 for supporting installation and a sensor 520 installed on the upper end of the second support frame 510 for detecting whether there is yarn passing through. The upper end of the second support frame 510 is movably installed with a second movable frame 530 for driving the yarn to move. The internal parts of the first movable frame 330 and the second movable frame 530 are the same. The sensor 520 can be used to return a signal to determine whether the yarn is fixed, so that the operator can cut the yarn and then re-wind it, which is convenient for the operation.
[0046] A quantitative shearing device for cotton yarn weaving works in the following way: when a large roll of cotton yarn needs to be divided into rolls, the large roll of cotton yarn is placed on the upper end of the unwinding part 200 for fixing, and then one end of the yarn is passed through the positioning wheel and moved to the lower end of the first conveying part 300. The first conveying part 300 can carry the yarn through the middle of the shearing unit 400 installed on one side. If the yarn is sheared, the yarn at the lower end of the first conveying part 300 passes through the shearing unit 400, and then is conveyed to the winding part 700 by the second conveying part 500 installed on the other side of the shearing unit 400, the operator can perform knotting and winding. The first conveying part 300 and the second conveying part 500 are matched to transmit the broken part after shearing to avoid the yarn breakage affecting the winding operation and ensure that the broken part can be transported after shearing.
[0047] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A quantitative shearing device for cotton yarn spinning, characterized in that: include: A processing box, wherein a unwinding portion is installed on one side of the upper end of the processing box, a first conveying portion and a second conveying portion are installed on one side of the unwinding portion, a shearing unit is arranged in the middle of the first conveying portion and the second conveying portion, the first conveying portion and the second conveying portion are installed on the upper surface of the processing box, a positioning frame is installed on one side of the first conveying portion, and a winding portion is installed on the other end of the second conveying portion.
2. A quantitative shearing device for cotton yarn spinning according to claim 1, characterized in that: The shearing unit includes a cutting frame and a lifting frame, and the cutting frame and the lifting frame are matched and installed in a snap-fitting manner. A first support rod and a second support rod are fixedly installed on one side of the cutting frame and the lifting frame. The lower ends of the first support rod and the second support rod are driven to rotate by a rotating gear, and the rotating gear is movably installed inside the box body at the lower end of the inner cavity of the processing machine box through a bearing. Adjustment racks are meshed and installed on both sides of the rotating gear, and the adjustment racks are fixedly installed on the sides of the first support rod and the second support rod.
3. A quantitative shearing device for cotton yarn spinning according to claim 2, characterized in that: The first conveying part includes a first clamping plate and a second clamping plate, the second clamping plate is controlled by an opening and closing cylinder arranged at the upper end, a first movable frame is fixedly installed on the upper end of the first clamping plate, the first movable frame is movably installed on one side of a first support frame for supporting and driving, and the first clamping plate and the second clamping plate are installed on the upper end of the processing machine box through the first support frame.
4. A quantitative shearing device for cotton yarn spinning according to claim 3, characterized in that: The unwinding portion comprises a positioning plate and a mounting disc mounted on the upper end of the positioning plate, and a fixing rod is fixedly mounted on the middle portion of the mounting disc.
5. A quantitative shearing device for cotton yarn spinning according to claim 4, characterized in that: Positioning rods are evenly arranged on one side of the upper end of the mounting plate. The positioning rods are fixedly mounted on the upper end of a guide rail cylinder slidably mounted inside the mounting plate. The guide rail cylinder is slidably mounted in the inner cavity of the mounting plate.
6. A quantitative shearing device for cotton yarn spinning according to claim 5, characterized in that: The positioning frame includes a first guide roller and a second guide roller. The first guide roller is fixedly installed on the upper end of the frame at the upper end of the processing machine box, and the second guide roller is movably installed inside the fixed frame installed on the upper end of the processing machine box.
7. A quantitative shearing device for cotton yarn spinning according to claim 6, characterized in that: The central shafts fixedly arranged on both sides of the second guide roller are movably installed in the slots opened inside the positioning frame, and the height is adjusted by the lifting springs movably installed inside.
8. A quantitative shearing device for cotton yarn spinning according to claim 7, characterized in that: The second conveying part includes a second supporting frame for supporting installation and a sensor installed on the upper end of the second supporting frame. A second moving frame is movably installed on the upper end of the second supporting frame. The first moving frame and the second moving frame have the same internal parts.
9. A quantitative shearing device for cotton yarn spinning according to claim 8, characterized in that: Rotating wheels are arranged on both sides of the interior of the first movable frame and the second movable frame, and a moving belt is mounted on the upper end of the rotating wheel. The first movable frame and the second movable frame are slidably mounted on the upper end of the slide rails arranged on the upper ends of the first movable frame and the second movable frame, and the moving belt is fixedly connected to one side of the first movable frame and the second movable frame.
10. A quantitative shearing device for cotton yarn spinning according to claim 9, characterized in that: A fixing plate is fixedly installed on the upper end of the moving belt, a positioning pressing plate is movably installed on the upper end of the fixing plate, and the positioning pressing plate is lifted, rotated and adjusted by a rotating cylinder movably installed on the lower end.