Thermal insulation floor coating structure
By adopting a multi-layer structure floor coating design, including nitrile rubber lining, steel mesh layer, mortar layer, waterproof layer, epoxy enclosure layer and topcoat layer, and connecting the steel mesh layer through expansion joints, and distributing steel nails in matrix, the existing floor coating has been solved, and the waterproof, cracking and insulation performance of the floor has been significantly improved.
Patent Information
- Application Number
- CN202421580822.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The existing floor coatings have poor waterproofness and insufficient deformation resistance during use, and the single-layer insulation mortar has poor insulation effect, resulting in cracks on the floor, affecting the insulation effect and service life.
The floor coating design is designed with a multi-layer structure, including nitrile rubber lining, steel mesh layer, mortar layer, waterproof layer, epoxy enclosure layer and topcoat layer, and the steel mesh layer is connected through expansion joints, and the steel nails are distributed in matrix to enhance adhesion strength and deformation resistance.
The waterproof performance, crack resistance and overall deformation resistance of the floor are significantly improved. The design of the two-layer mortar layer has significantly improved the insulation effect and extended the service life of the floor.
Smart Images

Figure CN222949397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of floor coatings, in particular to a heat-insulating floor coating structure. Background Art
[0002] In order to reduce the energy consumption of buildings, it is necessary to take good insulation measures for buildings. At present, my country's building insulation measures are mainly focused on internal and external walls, roofs, windows, etc., and less attention is paid to floor insulation. Insulated floors can effectively reduce the heat dissipation of the floor and improve the thermal insulation performance of the house. However, during the use of most of the insulation floors in the prior art, it is difficult for the insulation mortar to form a stable functional combination structure with the floor layer structure. At the same time, the floor itself has poor protection for the inner layer protective mortar, and the geology is hard. Cracks are prone to appear during long-term use, resulting in the failure of the inner layer insulation structure, which affects the normal function of the insulation floor and also reduces the overall service life of the floor.
[0003] The utility model with announcement number CN214531723U proposes a thermal insulation floor, which is formed on a floor substrate, and is sealed and leveled by a primer on the surface of the floor substrate, a nitrile rubber substrate layer is laid on the surface of the primer, a nylon mesh cloth layer is formed on the surface of the nitrile rubber substrate layer, the nitrile rubber substrate layer and the nylon mesh cloth layer are fixed to the floor substrate by ground screws arranged in a lattice, the surface of the nylon mesh cloth layer is sealed and leveled by a first epoxy sealing substrate, a layer of tortoise shell mesh is laid on the surface of the first epoxy sealing substrate, and thermal insulation mortar is filled in the tortoise shell mesh and is 3 to 5 mm higher than the surface of the tortoise shell mesh, a second epoxy sealing substrate and an epoxy putty layer are sequentially formed on the surface of the thermal insulation mortar, and the epoxy putty layer is sealed by a topcoat layer on the surface. The utility model has good thermal insulation performance and excellent mechanical properties, can be used for large-area paving and forming on indoor floors, and has good thermal insulation and energy-saving effects.
[0004] However, the above-mentioned prior art still has the following deficiencies when used: 1. Poor waterproofness, the paint surface layer is easily soaked in water and easily cracked after being soaked in water; 2. Poor deformation resistance, low connection strength inside the coating, that is, low adhesion strength between layers; 3. Using a single-layer thermal insulation mortar for insulation, the thermal insulation effect is poor.
[0005] To this end, the utility model provides a heat-insulating and thermal-preserving floor coating structure. Utility Model Content
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a heat-insulating floor coating structure to solve the problems raised in the above-mentioned background technology. The utility model has good waterproof effect, strong resistance to cracking of the paint surface, the entire coating is in a state of upper and lower fastened attachment connection, the overall resistance to deformation is strong, and two layers of mortar are used for insulation, which has a better insulation effect.
[0007] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a heat-insulating floor coating structure, including a nitrile rubber lining, a first steel mesh layer is arranged at the bottom of the nitrile rubber lining, the first steel mesh layer is filled with a first mortar layer, the first mortar layer is provided with a first steel nail arranged in a matrix, the upper surface of the nitrile rubber lining is provided with a first waterproof layer, the upper surface of the first waterproof layer is provided with a first epoxy sealing layer, the upper surface of the first epoxy sealing layer is provided with a second steel mesh layer, the second steel mesh layer is filled with a second mortar layer, the upper surface of the second mortar layer is provided with a second epoxy sealing layer, the upper surface of the second epoxy sealing layer is provided with an epoxy putty layer, the upper surface of the epoxy putty layer is provided with a second waterproof layer, the upper surface of the second waterproof layer is provided with a topcoat layer, and the first steel mesh layer is connected to the second steel mesh through an expansion joint.
[0008] Furthermore, the first waterproof layer and the second waterproof layer are both PVC layers.
[0009] Furthermore, PET isolation films are provided on the upper and lower sides of the first waterproof layer and the second waterproof layer.
[0010] Furthermore, second steel nails distributed in a matrix are connected between the first mortar layer and the second mortar layer.
[0011] Furthermore, the spacing between adjacent second steel nails distributed in the matrix is 100-150 mm.
[0012] Furthermore, the top of the first steel nail extends into the nitrile rubber lining.
[0013] Furthermore, the thickness of the topcoat layer is 1-1.5 mm.
[0014] Furthermore, the expansion joint includes a center column and a V-shaped elastic clip fixedly arranged around the center column, the plane where the V-shaped elastic clip is located coincides with the axis of the center column, and pads are fixedly provided at both ends of the center column 1061.
[0015] Furthermore, the number of the V-shaped elastic clips is three and they are evenly distributed around the center column. The tip of the V-shaped elastic clip is welded to the outer wall of the center column, and the length of the center column is smaller than the distance between the open ends of the V-shaped elastic clip.
[0016] The beneficial effects of the utility model are as follows:
[0017] 1. The utility model can effectively prevent the epoxy putty layer from being corroded by water by providing the first waterproof layer and the second waterproof layer, thereby achieving a better waterproof effect and further improving the durability of the topcoat layer.
[0018] 2. The utility model arranges a first steel mesh layer and a second steel mesh layer, and then arranges a first steel nail in the first steel mesh layer and a second steel nail in the second steel mesh layer, and the second steel nail extends into the first steel mesh layer, and at the same time, an expansion joint is connected between the second steel mesh layer and the first steel mesh layer. The expansion joint has the function of improving the connection strength between the second steel mesh layer and the first steel mesh layer, thereby greatly improving the connection strength between the second mortar layer and the second mortar layer, and improving the overall anti-deformation strength.
[0019] 3. In the present invention, by providing a first mortar layer, a second mortar layer, a first waterproof layer and a second waterproof layer, the coating structure has a better thermal insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a cross-sectional view of a heat-insulating floor coating structure of the utility model;
[0021] Figure 2 It is a cross-sectional view of an expansion joint of a heat-insulating floor coating structure of the utility model;
[0022] Figure 3 It is a cross-sectional view of the connection between the expansion joint of a heat-insulating floor coating structure of the utility model and the first steel mesh layer and the second steel mesh layer.
[0023] In the figure: 1, nitrile rubber lining; 2, first steel mesh layer; 4, first mortar layer; 5, first steel nail; 6, first waterproof layer; 7, first epoxy sealing layer; 8, second steel mesh layer; 9, second mortar layer; 101, second epoxy sealing layer; 102, epoxy putty layer; 103, second waterproof layer; 104, topcoat layer; 105, second steel nail; 106, expansion joint; 1061, center column; 10611, pad; 1062, V-shaped elastic clip. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figures 1 to 3The utility model provides a technical solution: a heat-insulating floor coating structure, including a nitrile rubber lining layer 1, a first steel mesh layer 2 is arranged at the bottom of the nitrile rubber lining layer 1, a first mortar layer 4 is filled in the first steel mesh layer 2, a first steel nail 5 with a matrix arrangement is arranged in the first mortar layer 4, a first steel mesh layer 2 is first laid on the foundation, and then the first steel nail 5 is inserted into the foundation, the top of the first steel nail 5 is located in the first steel mesh layer 2, and finally the first mortar layer 4 is injected into the first steel mesh layer 2, and the first mortar layer 4 is in a stable connection state with the foundation under the connection of the first steel nail 5 after solidification, and the nitrile rubber lining layer 1 is laid on the first mortar layer 4 after solidification. The top of the first steel nail 5 extends into the nitrile rubber lining layer 1, thereby improving the strength of the connection between the nitrile rubber lining layer 1 and the first mortar layer 4.
[0026] A first waterproof layer 6 is arranged on the upper surface of the nitrile rubber lining 1, and a first epoxy sealing layer 7 is arranged on the upper surface of the first waterproof layer 6. The first waterproof layer 6 and the first epoxy sealing layer 7 play the role of waterproofing and heat insulation.
[0027] A second steel mesh layer 8 is arranged on the upper surface of the first epoxy sealing layer 7, and a second mortar layer 9 is filled in the second steel mesh layer 8. The second mortar layer 9 and the first mortar layer 4 play the role of heat preservation on both sides. A second epoxy sealing layer 101 is arranged on the upper surface of the second mortar layer 9, and an epoxy putty layer 102 is arranged on the upper surface of the second epoxy sealing layer 101. A second waterproof layer 103 is arranged on the upper surface of the epoxy putty layer 102, and a topcoat layer 104 is arranged on the upper surface of the second waterproof layer 103. The second waterproof layer 103 is located between the topcoat layer 104 and the epoxy putty layer 102, which can effectively prevent moisture from entering the topcoat layer 104 and corroding the epoxy putty layer 102, so that the topcoat layer 104 is not easy to fall off, and the anti-cracking performance of the topcoat layer 104 is improved.
[0028] Furthermore, the first steel mesh layer 2 is connected to the second steel mesh layer 8 through an expansion joint 106. The function of the expansion joint 106 is to strongly connect the first steel mesh layer 2 and the second steel mesh layer 8, that is, the expansion joint 106 uses its expansion characteristics to be connected to the first steel mesh layer 2 and the second steel mesh layer 8 respectively. When in use, the expansion joint 106 is connected to the first steel mesh layer 2 and the second steel mesh layer 8 in a lattice manner. This arrangement prevents the second steel mesh layer 8 from moving and shifting when pouring the second mortar layer 9, so that the second steel mesh layer 8 is evenly distributed in the second mortar layer 9, and can further improve the tightness of the connection between the second mortar layer 9 and the first mortar layer 4, thereby further improving the crack resistance of the coating.
[0029] Wherein, the first waterproof layer 6 and the second waterproof layer 103 are both PVC layers.
[0030] Furthermore, PET isolation films are provided on both the upper and lower sides of the first waterproof layer 6 and the second waterproof layer 103, that is, a PET isolation film is provided between the first waterproof layer 6 and the nitrile rubber lining layer 1 and the first epoxy sealing layer 7, and a PET isolation film is provided between the second waterproof layer 103 and the epoxy putty layer 102 and the topcoat layer 104, so as to further improve the waterproof performance.
[0031] In this embodiment, a second steel nail 105 distributed in a matrix is connected between the first mortar layer 4 and the second mortar layer 9. This arrangement enables the first mortar layer 4 and the second mortar layer 9 to be in a fastened connection state after solidification, thereby improving the adhesion strength between the layers of the coating structure.
[0032] Furthermore, the spacing between adjacent second steel nails 105 distributed in the matrix is 100-150 mm. This spacing not only improves the connection strength of the first mortar layer 4 and the second mortar layer 9, but also is not easy to destroy the integrity of the first mortar layer 4 and the second mortar layer 9, that is, the first mortar layer 4 and the second mortar layer 9 are not easy to crack after curing.
[0033] In this embodiment, the thickness of the topcoat layer 104 is 1-1.5 mm. Since the epoxy putty layer 102 is waterproof, the topcoat layer 104 with this thickness can improve the waterproof performance and the strength against cracking.
[0034] In this embodiment, the expansion joint 106 includes a center column 1061 and a V-shaped elastic clip 1062 fixedly arranged around the center column 1061. The plane where the V-shaped elastic clip 1062 is located coincides with the axis of the center column 1061. Pads 10611 are fixedly sleeved at both ends of the center column 1061.
[0035] Furthermore, the number of V-shaped elastic clips 1062 is three and they are evenly distributed around the middle column 1061. The tip of the V-shaped elastic clip 1062 is welded to the outer wall of the middle column 1061, and the length of the middle column 1061 is smaller than the distance between the open ends of the V-shaped elastic clip 1062. When using the expansion joint 106, when laying the first steel mesh layer 2, the bottom of the middle column 1061 is inserted into the mesh of the first steel mesh layer 2, and the pad 10611 at the bottom of the middle column 1061 squeezes the first steel mesh layer 2, and at the same time bends the lower end of the V-shaped elastic clip 1062 to insert it into the mesh of the first steel mesh layer 2, and then uses the elastic force to hook the first steel mesh layer 2, and then pour the first mortar layer 4, and when the second steel mesh layer 8 is subsequently installed, the top of the expansion joint 106 connected to the first steel mesh layer 2 is connected to the second steel mesh layer 8 in the same way.
[0036] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A heat-insulating floor coating structure, comprising a nitrile rubber lining (1), characterized in that: A first steel mesh layer (2) is arranged at the bottom of the nitrile rubber lining (1), a first mortar layer (4) is filled in the first steel mesh layer (2), a first steel nail (5) arranged in a matrix is arranged in the first mortar layer (4), a first waterproof layer (6) is arranged on the upper surface of the nitrile rubber lining (1), a first epoxy sealing layer (7) is arranged on the upper surface of the first waterproof layer (6), a second steel mesh layer (8) is arranged on the upper surface of the first epoxy sealing layer (7), and the second steel mesh layer ( 8) is filled with a second mortar layer (9), the upper surface of the second mortar layer (9) is provided with a second epoxy sealing layer (101), the upper surface of the second epoxy sealing layer (101) is provided with an epoxy putty layer (102), the upper surface of the epoxy putty layer (102) is provided with a second waterproof layer (103), the upper surface of the second waterproof layer (103) is provided with a topcoat layer (104), and the first steel mesh layer (2) is connected to the second steel mesh layer (8) via an expansion joint (106).
2. The heat-insulating floor coating structure according to claim 1 is characterized in that: The first waterproof layer (6) and the second waterproof layer (103) are both PVC layers.
3. The heat-insulating floor coating structure according to claim 2 is characterized in that: PET isolation films are provided on the upper and lower sides of the first waterproof layer (6) and the second waterproof layer (103).
4. The heat-insulating floor coating structure according to claim 1 is characterized in that: Second steel nails (105) distributed in a matrix are connected between the first mortar layer (4) and the second mortar layer (9).
5. The heat-insulating floor coating structure according to claim 4 is characterized in that: The spacing between adjacent second steel nails (105) distributed in a matrix is 100-150 mm.
6. The heat-insulating floor coating structure according to claim 1 is characterized in that: The top of the first steel nail (5) extends into the nitrile rubber lining (1).
7. The heat-insulating floor coating structure according to claim 1 is characterized in that: The thickness of the topcoat layer (104) is 1-1.5 mm.
8. The heat-insulating floor coating structure according to claim 1 is characterized by: The expansion joint (106) comprises a center column (1061) and a V-shaped elastic clip (1062) fixedly arranged around the center column (1061), the plane where the V-shaped elastic clip (1062) is located coincides with the axis of the center column (1061), and pads (10611) are fixedly sleeved at both ends of the center column (1061).
9. The heat-insulating floor coating structure according to claim 8 is characterized in that: The number of the V-shaped elastic clips (1062) is three and they are evenly distributed around the center column (1061). The tip of the V-shaped elastic clip (1062) is welded to the outer wall of the center column (1061). The length of the center column (1061) is less than the distance between the opening ends of the V-shaped elastic clip (1062).
Citation Information
Patent Citations
Thermal insulation terrace
CN214531723U