Blind zone removing device for cutter head of tube push bench
By designing a tool plate blind spot removal device for pipe headers, the combination of observation window mechanism, telescopic cylinder, slag discharge pipeline, telescopic cylinder mechanism, drive mechanism and spiral treatment mechanism is used to solve the safety risks and construction efficiency problems caused by the tool plate blind spot of rectangular pipe headers, and efficient and safe blind spot treatment is achieved.
Patent Information
- Application Number
- CN202422351246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The cutting board of the existing rectangular pipe header is difficult to achieve full-section coverage, resulting in blind spots in the cross section, safety risks and impact construction efficiency.
A blind spot removal device for cutting the pipe header is designed, including an observation window mechanism, a telescopic cylinder, a slag discharge pipeline, a telescopic cylinder mechanism, a driving mechanism and a spiral treatment mechanism. Through the coordinated work of these components, the slag in the blind spot can be removed and the blind spot of the soil warehouse can be cleared.
Effectively remove the slag in the blind spot of the cutter plate, reduce the cycle and cost of blind spot treatment, and improve construction safety and efficiency.
Smart Images

Figure CN222949864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of underground construction, in particular to a device for removing the blind area of a cutter head of a pipe jacking machine. Background Art
[0002] The rectangular pipe jacking machine is a kind of equipment used for underground space construction, especially suitable for the construction of subway stations in prosperous urban areas. It can carry out construction under conditions such as no closed traffic, no relocation of pipelines, low noise and little dust. The design of the rectangular pipe jacking machine makes its cross-section present a rectangular shape. This design adapts to specific construction needs. It can cut and excavate underground through earth pressure balance or mud water balance. It is widely used in the construction of facilities such as underground comprehensive pipeline corridors, subway entrances and exits, crosswalks, vehicle tunnels and subway tunnels.
[0003] In the existing rectangular pipe jacking machines, the cross-section of the pipe jacking machine is rectangular in shape, which makes it difficult for the cutter disc to cover the entire cross-section, resulting in many blind spots in the cross-section. Because these blind spots are not covered by the cutter disc, there will be great safety risks during construction. Especially in some large-section pipe jacking machines, if the entire blind area exceeds 10%, the pipe jacking machine will encounter various problems during construction, such as failure to jack normally, displacement of the entire machine, and ground deformation. At this time, it is necessary to open the warehouse to deal with the blind spot. At present, since existing pipe jacking machines rarely have manned warehouses, various measures such as strengthening the soil are required to deal with the blind spots. This not only has a long processing cycle and high cost, but also causes long-term downtime, resulting in huge economic losses and delays in construction progress. In addition, when dealing with blind spots, it may also bring safety risks to personnel, which cannot meet the operational requirements of existing rectangular pipe jacking machines.
[0004] Therefore, how to provide a blind spot removal device for the cutter disc of a pipe jacking machine, which can remove the accumulated debris in the blind spot of the cutter disc, effectively dredge the blind spot of the soil bin, and ensure the safety of construction personnel while reducing the cycle and cost of blind spot processing has become a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a blind spot removal device for the cutter disc of a pipe jacking machine, which can remove the accumulated debris in the blind spot of the cutter disc, effectively dredge the blind spot of the soil bin, and ensure the safety of construction personnel while reducing the cycle and cost of blind spot processing.
[0006] The technical solution provided by the utility model is as follows:
[0007] The utility model provides a device for removing blind spots of a cutter disc of a pipe jacking machine, comprising: an observation window mechanism arranged on a front shell body of the pipe jacking machine; a first telescopic cylinder arranged on the observation window mechanism; a slag discharge port arranged on a bottom side wall of the first telescopic cylinder; a slag discharge pipe connected to the slag discharge port; a second telescopic cylinder sleeved on the first telescopic cylinder and movably connected to the first telescopic cylinder; a telescopic cylinder mechanism having one end connected to the first telescopic cylinder and the other end connected to the second telescopic cylinder; a driving mechanism arranged at the rear end of the second telescopic cylinder; and a spiral processing mechanism arranged in the first telescopic cylinder and the second telescopic cylinder and connected to the output end of the driving mechanism.
[0008] Furthermore, in a preferred embodiment of the present invention, the observation window mechanism comprises:
[0009] First cylinder;
[0010] A second cylinder disposed behind the first cylinder and coaxially disposed with the first cylinder;
[0011] A first connecting flange is arranged at the front end of the first cylinder and connected to the front shell of the pipe jacking machine;
[0012] A second connecting flange disposed at the rear end of the second cylinder and connected to the second telescopic cylinder;
[0013] A movable observation window assembly is disposed between the first cylinder and the second cylinder to connect the first cylinder and the second cylinder.
[0014] Furthermore, in a preferred embodiment of the present invention, the movable observation window assembly comprises:
[0015] Observe the form;
[0016] The observation window is provided with a circular through hole, and the rear end of the first cylinder and the front end of the second cylinder are embedded in the circular through hole;
[0017] A groove disposed on the observation window;
[0018] a telescopic gate disposed in the groove;
[0019] A gate oil cylinder disposed on the observation window and connected to the telescopic gate;
[0020] The telescopic gate is movably connected to the groove and is used to separate or connect the first cylinder and the second cylinder.
[0021] Furthermore, in a preferred embodiment of the present invention, one end of the gate oil cylinder is connected to the telescopic gate, and the other end is fixedly arranged on the side wall of the observation window, so as to drive the telescopic gate to move up and down in the groove;
[0022] The gate oil cylinder is provided with two pieces, and the two gate oil cylinders are symmetrically arranged with each other.
[0023] Furthermore, in a preferred embodiment of the present invention, the device for removing blind spots of the cutter disc of the pipe jacking machine further comprises: a flushing port arranged on the side wall of the first cylinder.
[0024] Furthermore, in a preferred embodiment of the present invention, the telescopic cylinder mechanism is provided in two pieces; the two telescopic cylinder mechanisms are symmetrically arranged with each other.
[0025] Furthermore, in a preferred embodiment of the present invention, the telescopic cylinder mechanism comprises:
[0026] A first mounting seat disposed on a side wall of the first telescopic cylinder;
[0027] A second mounting seat disposed on the side wall of the second telescopic cylinder;
[0028] One end is connected to the first mounting seat, and the other end is connected to the cylinder body of the second mounting seat.
[0029] Furthermore, in a preferred embodiment of the present invention, the driving mechanism comprises:
[0030] A drive motor for providing rotational power;
[0031] A reducer is arranged at the output end of the driving motor and connected to the second telescopic cylinder.
[0032] Furthermore, in a preferred embodiment of the present invention, the spiral processing mechanism comprises:
[0033] A spiral shaft disposed in the first telescopic cylinder and the second telescopic cylinder and connected to the reducer;
[0034] A spiral blade is arranged on the rotating shaft.
[0035] Furthermore, in a preferred embodiment of the present invention, the device for removing blind spots of the cutter head of the pipe jacking machine further comprises:
[0036] A mounting interface provided on the side wall of the first telescopic cylinder;
[0037] A sensor mechanism is disposed within the mounting interface.
[0038] The utility model provides a device for removing blind spots of a cutter disc of a pipe jacking machine, comprising: an observation window mechanism arranged on a front shell body of the pipe jacking machine; a first telescopic cylinder arranged on the observation window mechanism; a slag discharge port arranged on a bottom side wall of the first telescopic cylinder; a slag discharge pipe connected to the slag discharge port; a second telescopic cylinder sleeved on the first telescopic cylinder and movably connected to the first telescopic cylinder; a telescopic cylinder mechanism having one end connected to the first telescopic cylinder and the other end connected to the second telescopic cylinder; a driving mechanism arranged at the rear end of the second telescopic cylinder; and a spiral processing mechanism arranged in the first telescopic cylinder and the second telescopic cylinder and connected to the output end of the driving mechanism.In the blind spot removal device for the cutter head of a pipe jacking machine described in the utility model, its main structure is composed of the observation window mechanism, the first telescopic cylinder, the slag discharge pipe, the second telescopic cylinder, the telescopic cylinder mechanism, the driving mechanism and the spiral processing mechanism; wherein, the observation window mechanism is installed on the side wall of the front shell of the rectangular pipe jacking machine, and it can connect or separate the blind spot of the soil bin in the pipe jacking machine by setting a telescopic gate; and the first telescopic cylinder, the slag discharge pipe, the second telescopic cylinder, the telescopic cylinder mechanism, the driving mechanism and the spiral processing mechanism are combined to form a slag processing device for removing the slag accumulated in the blind spot of the soil bin, wherein the first telescopic cylinder is installed on the observation window mechanism The second telescopic cylinder is sleeved on the first telescopic cylinder, and the two ends of the telescopic cylinder mechanism are respectively fixedly mounted on the side walls of the first telescopic cylinder and the second telescopic cylinder. Under the action of the telescopic cylinder mechanism, the first telescopic cylinder can be retracted in the second telescopic cylinder, or extended out in the second telescopic cylinder. The driving mechanism is mounted on the tail end of the second telescopic cylinder, and the output end of the driving mechanism is connected to the spiral processing mechanism installed in the first telescopic cylinder and the second telescopic cylinder, which can provide rotational power for the spiral processing mechanism. Secondly, during the use of the blind spot removal device of the pipe jacking machine cutter head, the slag processing device is installed in the pipe jacking machine according to actual needs. The observation window mechanism is fixedly installed in the blind spot of the soil bin of the pipe jacking machine, so that the blind spot status can be checked at any time. When the slag in the blind spot needs to be processed, the slag processing device is first installed on the observation window mechanism, and then the telescopic gate in the observation window mechanism is opened to connect the device with the soil bin of the pipe jacking machine. After the soil bin is connected, since the first telescopic cylinder is fixedly connected to the observation window mechanism, the second telescopic cylinder can be moved relative to the first telescopic cylinder through the telescopic cylinder mechanism. At this time, the second telescopic cylinder is driven to move forward, that is, the first telescopic cylinder is retracted into the second telescopic cylinder, so that the spiral processing device arranged in the second telescopic cylinder can be moved. The mechanism is transported to the blind spot of the soil bin, and then the driving mechanism is started to drive the spiral processing mechanism to rotate on a fixed axis. The spiral processing mechanism transports the slag accumulated in the blind spot to the slag discharge port, and then outputs it through the slag discharge pipe. When the slag in the blind spot is processed, the telescopic cylinder mechanism is used to drive the second telescopic cylinder to move backward, that is, the first telescopic cylinder extends out of the second telescopic cylinder, so as to return the spiral processing mechanism to the closable position of the telescopic gate. Then the gate is closed to complete the blind spot processing operation. At this time, the slag processing device can be disassembled, and the blind spot situation can be observed through the observation window mechanism for the next processing. It can be seen that the technical solution provided by the utility model, compared with the prior art, can remove the slag accumulated in the blind spot of the cutter disc, effectively dredge the blind spot of the soil bin, and ensure the safety of construction personnel while reducing the cycle and cost of blind spot processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0040] Figure 1 A schematic diagram of the structure of the blind spot removal device for the pipe jacking machine cutter head provided in an embodiment of the utility model;
[0041] Figure 2 A top view of the blind spot removal device for the pipe jacking machine cutter head provided in an embodiment of the utility model;
[0042] Figure 3 A bottom view of the blind area removal device for the cutter head of the pipe jacking machine provided in an embodiment of the utility model;
[0043] Figure 4 A front view of the spiral processing mechanism provided in an embodiment of the utility model in an extended state;
[0044] Figure 5 A top view of the spiral processing mechanism provided in an embodiment of the utility model in an extended state;
[0045] Figure 6 A schematic diagram of the structure of the observation window mechanism provided in an embodiment of the utility model;
[0046] Figure 7 A front view of the observation window mechanism provided in an embodiment of the utility model;
[0047] Figure 8 A schematic diagram of the installation position of the blind spot removal device for the pipe jacking machine cutter head provided in an embodiment of the utility model;
[0048] Fig. 9 A side view of the installation position of the blind spot removal device for the pipe jacking machine cutter head provided in an embodiment of the utility model;
[0049] Fig.10 A cross-sectional view of the installation position of the blind spot removal device for the pipe jacking machine cutter head provided in an embodiment of the utility model;
[0050] Fig.11 A schematic diagram of the position of the blind area of the cutter disc in the soil bin of the pipe jacking machine provided in an embodiment of the utility model. DETAILED DESCRIPTION
[0051] In order to enable those skilled in the art to better understand the technical solutions in the utility model, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the utility model.
[0052] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0053] It should be understood that the terms "length", "width", "up", "down", "front", "back", "first", "second", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" and "several" is two or more, unless otherwise clearly and specifically defined.
[0055] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the conditions under which the present utility model can be implemented, so they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present utility model without affecting the effects and purposes that can be achieved by the present utility model.
[0056] like Figures 1 to 11 As shown, the blind spot removal device for the cutter disc of a pipe jacking machine provided by an embodiment of the utility model includes: an observation window mechanism 1, a first telescopic cylinder 2, a slag discharge port 3, a slag discharge pipe 4, a second telescopic cylinder 5, a telescopic cylinder mechanism 6, a driving mechanism 7 and a spiral processing mechanism 8.
[0057] The utility model provides a device for removing the blind area of a pipe jacking machine cutter head, which is suitable for the removal of slag in the blind area 15 of the soil bin of a rectangular pipe jacking machine, and specifically comprises: an observation window mechanism 1 arranged on the front shell 17 of the pipe jacking machine; a first telescopic cylinder 2 arranged on the observation window mechanism 1; a slag discharge port 3 arranged on the bottom side wall of the first telescopic cylinder 2; a slag discharge pipe 4 connected to the slag discharge port 3; a second telescopic cylinder 5 sleeved on the first telescopic cylinder 2 and movably connected to the first telescopic cylinder 2; a telescopic oil cylinder mechanism 6 connected to the first telescopic cylinder 2 at one end and the second telescopic cylinder 5 at the other end; a driving mechanism 7 arranged at the tail end of the second telescopic cylinder 5; a spiral processing mechanism 8 arranged in the first telescopic cylinder 2 and the second telescopic cylinder 5 and connected to the output end of the driving mechanism 7. Compared with the prior art, the technical solution provided by the utility model can remove the slag accumulated in the blind area 15 of the cutter head 14, effectively clear the blind area 15 of the soil bin, and ensure the safety of construction personnel while reducing the cycle and cost of processing the blind area 15.
[0058] The technical solution of the utility model is specifically described below in conjunction with the embodiments:
[0059] Specifically, in an embodiment of the utility model, the observation window mechanism 1 includes: a first cylinder 1-1; a second cylinder 1-2 arranged behind the first cylinder 1-1 and coaxially arranged with the first cylinder 1-1; a first connecting flange 1-3 arranged at the front end of the first cylinder 1-1 and connected to the front shell 17 of the pipe jacking machine; a second connecting flange 1-4 arranged at the rear end of the second cylinder 1-2 and connected to the second telescopic cylinder 5; and a movable observation window assembly 1-5 arranged between the first cylinder 1-1 and the second cylinder 1-2 and connecting the first cylinder 1-1 and the second cylinder 1-2.
[0060] like Figure 6 , 7, 8, and 10, the observation window mechanism 1 is installed on the side wall of the front shell 17 of the pipe jacking machine, corresponding to the position of the blind area 15 of the soil bin. When the blind area 15 of the soil bin does not need to be processed, the observation window mechanism 1 is used to observe the state of the blind area 15 in the soil bin at any time. When the blind area 15 of the soil bin needs to be processed, the observation window mechanism 1 is used to install the slag processing device formed by the first telescopic cylinder 2, the second telescopic cylinder 5, the slag discharge pipeline 4, the telescopic cylinder mechanism 6, the driving mechanism 7 and the spiral processing mechanism 8; In the embodiment of the utility model, the observation window mechanism 1 is composed of the first cylinder 1-1, the second cylinder 1- 2. It is composed of a first connecting flange 1-3, a second connecting flange 1-4 and the movable observation window assembly 1-5, wherein the first cylinder 1-1 is concentrically arranged with the second cylinder 1-2, and the first cylinder 1-1 and the second cylinder 1-2 are connected into a whole through the movable observation window assembly 1-5. The first connecting flange 1-3 is installed at the front end of the first cylinder 1-1 for fixing the observation window mechanism 1 on the side wall of the front shell 17 of the pipe jacking machine, and the second connecting flange 1-4 is installed at the rear end of the second cylinder 1-2 for fixedly connecting the first telescopic cylinder 2 to connect the slag handling device with the observation window mechanism 1.
[0061] Specifically, in an embodiment of the utility model, the movable observation window assembly 1-5 includes: an observation window 9; a circular through hole is provided on the observation window 9, and the rear end of the first cylinder 1-1 and the front end of the second cylinder 1-2 are embedded in the circular through hole; a groove is provided on the observation window 9; a telescopic gate 10 is provided in the groove; a gate cylinder 11 is provided on the observation window 9 and connected to the telescopic gate 10; the telescopic gate 10 is movably connected to the groove, and is used to separate or connect the first cylinder 1-1 and the second cylinder 1-2.
[0062] like Figure 5 , 6As shown, the movable observation window assembly 1-5 is provided for construction personnel to observe the status of the soil warehouse blind area 15 at any time. In the embodiment of the utility model, the main structure of the movable observation window assembly 1-5 is composed of the observation window 9, the groove, the telescopic gate 10 and the gate oil cylinder 11, wherein the observation window 9 is a rectangular frame, the circular through hole is provided at the center of the frame, the first cylinder 1-1 and the second cylinder 1-2 are embedded in the circular through hole, the bottom surface of the observation window 9 is provided with the groove, the groove is connected to the internal pipeline formed by the combination of the first cylinder 1-1 and the second cylinder 1-2, the telescopic gate 10 is installed in the groove, and can be moved along the groove. The groove direction moves up and down to connect or separate the internal pipeline formed by the combination of the first cylinder 1-1 and the second cylinder 1-2, so as to connect or separate the soil bin blind area 15 of the observation window mechanism 1; in order to drive the telescopic gate 10 to move, a gate cylinder 11 is arranged on the observation window body 9, and one end of the gate cylinder 11 is connected to the telescopic gate 10, which can provide power for the gate movement. When the gate cylinder 11 drives the telescopic gate 10 to move upward, the gate is closed. At this time, the observation window mechanism 1 is disconnected from the channel separation of the soil bin blind area 15; when the gate cylinder 11 drives the telescopic gate 10 to move downward, the gate is opened. At this time, the observation window mechanism 1 is connected to the soil bin blind area 15.
[0063] Specifically, in an embodiment of the present utility model, one end of the gate cylinder 11 is connected to the telescopic gate 10, and the other end is fixedly arranged on the side wall of the observation window 9, so as to drive the telescopic gate 10 to move up and down in the groove; the gate cylinder 11 is provided with two pieces, and the two gate cylinders 11 are symmetrically arranged with each other.
[0064] Specifically, in an embodiment of the present utility model, the device for removing blind spots of the cutter head of the pipe jacking machine further comprises: a flushing port 12 arranged on the side wall of the first cylinder 1 - 1 .
[0065] like Figure 1 , 6 As shown, in an embodiment of the utility model, the flushing port 12 is opened on the side wall of the first cylinder 1-1, and the flushing port 12 is arranged to be connected to an external flushing mechanism for flushing the debris in the blind area 15 of the soil bin, so as to facilitate the observation of the status of the blind area 15 at any time.
[0066] Specifically, in the embodiment of the present utility model, the telescopic cylinder mechanism 6 is provided with two pieces; the two telescopic cylinder mechanisms 6 are symmetrically arranged with each other.
[0067] Specifically, in an embodiment of the utility model, the telescopic cylinder mechanism 6 includes: a first mounting seat 6-1 arranged on the side wall of the first telescopic cylinder 2; a second mounting seat 6-2 arranged on the side wall of the second telescopic cylinder 5; and a cylinder body 6-3 having one end connected to the first mounting seat 6-1 and the other end connected to the second mounting seat 6-2.
[0068] like Figure 2 , 3 As shown in Figures 5 and 6, the telescopic cylinder mechanism 6 is installed on the side walls of the first cylinder 1-1 and the second cylinder 1-2, with one end connected to the first cylinder 1-1 and the other end connected to the second cylinder 1-2, and is used to drive the first telescopic cylinder 2 to perform contraction and extension movements; in this embodiment of the utility model, the main structure of the telescopic cylinder mechanism 6 is composed of the first mounting seat 6-1, the second mounting seat 6-2 and the cylinder body 6-3, and the cylinder body 6-3 is used to provide driving power; in this embodiment, since the first telescopic cylinder 2 is fixedly connected to the observation window mechanism 1, under the drive of the telescopic cylinder mechanism 6, the second telescopic cylinder 5 will move relative to the first telescopic cylinder 2 in the opposite direction, and the forward movement of the second telescopic cylinder 5 can shrink the first telescopic cylinder 2 into the second telescopic cylinder 5, and the backward movement of the second telescopic cylinder 5 can extend the first telescopic cylinder 2 contracted in the second telescopic cylinder 5 outward.
[0069] Specifically, in the embodiment of the present utility model, the driving mechanism 7 includes: a driving motor 7 - 1 for providing rotational power; and a reducer 7 - 2 disposed at the output end of the driving motor 7 - 1 and connected to the second telescopic cylinder 5 .
[0070] like Figure 2 , 3 As shown, in the embodiment of the utility model, the main structure of the drive motor 7-1 is composed of the drive motor 7-1 and the reducer 7-2; wherein the drive motor 7-1 is used for rotational power, the reducer 7-2 is connected to the output shaft of the drive motor 7-1, and increases the output torque while reducing the motor speed, and the output end of the reducer 7-2 is connected to the spiral processing mechanism 8, so that the spiral processing mechanism 8 can process the slag in the blind area 15.
[0071] Specifically, in the embodiment of the present utility model, the spiral processing mechanism 8 includes: a spiral rotating shaft 8-1 arranged in the first telescopic cylinder 2 and the second telescopic cylinder 5 and connected to the reducer 7-2; and a spiral blade 8-2 arranged on the rotating shaft.
[0072] like Figure 4 , 5As shown, in the embodiment of the utility model, the main structure of the spiral processing mechanism 8 is composed of the spiral shaft 8-1 and the spiral blade 8-2. The spiral shaft 8-1 is connected to the reducer 7-2, and the spiral blade 8-2 is installed on the shaft. When the spiral blade 8-2 rotates, it can break the slag in the processing blind area 15 and transmit the slag backward for output.
[0073] Specifically, in the embodiment of the utility model, the blind spot removal device 16 of the pipe jacking machine cutter head further includes: a mounting interface arranged on the side wall of the first telescopic cylinder 2; and a sensor mechanism 13 arranged in the mounting interface.
[0074] like Figure 2 , 5 As shown, the mounting structure and the sensor mechanism 13 are mounted on the side wall of the first telescopic cylinder 2. The sensor mechanism 13 is arranged to monitor the pressure in the bin at any time.
[0075] As described above, the device for removing the blind spot of the cutter disc of a pipe jacking machine provided in the embodiment of the utility model is mainly used in rectangular pipe jacking machines, and aims to solve the problem that it is difficult for the cutter disc 14 in the soil bin of the rectangular pipe jacking machine to achieve full cross-sectional coverage, which will result in many blind spots 15 in the cross-section, and the accumulation of slag in the blind spots 15 will cause the pipe jacking machine to be unable to operate normally. For the device for removing the blind spot of the cutter disc of a pipe jacking machine described in the utility model, its main structure is composed of the observation window mechanism 1, the first telescopic cylinder 2, the slag discharge pipe 4, the second telescopic cylinder 5, the telescopic cylinder mechanism 6, the driving mechanism 7 and the spiral processing mechanism 8; wherein, the observation window mechanism 1 is installed on the side wall of the front shell 17 of the rectangular pipe jacking machine, and the telescopic gate 10 and the gate cylinder 11 are arranged in the observation window mechanism 1. Through the action of the gate cylinder 11, the telescopic gate 10 can be driven to move up and down, so that the device connects or separates the blind spot 15 of the soil bin in the pipe jacking machine; the first telescopic cylinder 2, the slag discharge pipe 4, the second telescopic cylinder 5, the telescopic cylinder mechanism 6, the driving mechanism 7 and the spiral processing mechanism 8 group The combined structure forms a slag processing device for removing slag accumulated in the blind area 15 of the soil bin, wherein the first telescopic cylinder 2 is installed at the tail end of the observation window mechanism 1, the second telescopic cylinder 5 is sleeved on the first telescopic cylinder 2, and the two ends of the telescopic cylinder mechanism 6 are respectively fixedly installed on the side walls of the first telescopic cylinder 2 and the second telescopic cylinder 5. Under the action of the telescopic cylinder mechanism 6, the first telescopic cylinder 2 can be retracted in the second telescopic cylinder 5, or extended out in the second telescopic cylinder 5. The driving mechanism 7 is installed at the tail end of the second telescopic cylinder 5, and the output end of the driving mechanism 7 is connected to the spiral processing mechanism 8 installed in the first telescopic cylinder 2 and the second telescopic cylinder 5, and can provide rotational power for the spiral processing mechanism 8;Secondly, during the use of the blind spot removal device for the pipe jacking machine cutter disc, the slag handling device is installed on the observation window mechanism 1 according to actual needs, and the observation window mechanism 1 is fixedly installed at the blind spot 15 in the soil bin of the pipe jacking machine, so as to check the status of the blind spot 15 at any time. When the slag accumulation in the blind spot 15 needs to be processed, the slag handling device is first installed on the observation window mechanism 1, and then the telescopic gate 10 is opened to connect the slag handling device with the soil bin of the pipe jacking machine. After the soil bin is connected, since the first telescopic cylinder 2 is fixedly connected to the observation window mechanism 1, the second telescopic cylinder 5 will be moved relative to the first telescopic cylinder 2 through the telescopic cylinder mechanism 6. At this time, the cylinder body 6-3 is used to drive the second telescopic cylinder 5 to move forward, that is, the first telescopic cylinder 2 contracts into the second telescopic cylinder 5, so that the device can be installed. The spiral processing mechanism 8 placed in the second telescopic cylinder 5 is transported to the blind area 15 of the soil bin, and then the driving mechanism 7 is started to drive the spiral shaft 8-1 to rotate on a fixed axis. The spiral blades 8-2 arranged on the spiral shaft 8-1 crush the slag accumulated in the blind area 15 and transport it backward to the slag discharge port 3, and then output it through the slag discharge pipe 4. When the slag in the blind area 15 is processed, the cylinder body 6-3 is used to drive the second telescopic cylinder 5 to move backward, that is, the first telescopic cylinder 2 extends out of the second telescopic cylinder 5, so as to return the spiral processing mechanism 8 to the closable position of the telescopic gate 10, and then the gate is closed to complete the processing of the blind area 15. At this time, the slag processing device can be disassembled, and the situation of the blind area 15 can be observed through the observation window mechanism 1 for the next processing. It can be seen that the technical solution provided by the utility model, compared with the prior art, can remove the accumulated debris in the blind area 15 of the cutter head, effectively dredge the blind area 15 of the soil bin, and ensure the safety of the construction workers while reducing the cycle and cost of processing the blind area 15. ;
[0076] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A device for removing blind spots of a pipe jacking machine cutter head, characterized in that: include: An observation window mechanism provided on the front housing of the pipe jacking machine; A first telescopic cylinder provided on the observation window mechanism; A slag discharge port provided on the bottom side wall of the first telescopic cylinder; A slag discharge pipe connected to the slag discharge port; A second telescopic cylinder sleeved on the first telescopic cylinder and movably connected to the first telescopic cylinder; A telescopic cylinder mechanism having one end connected to the first telescopic cylinder and the other end connected to the second telescopic cylinder; A driving mechanism disposed at the rear end of the second telescopic cylinder; A spiral processing mechanism is arranged in the first telescopic cylinder and the second telescopic cylinder and connected to the output end of the driving mechanism.
2. The blind area removal device of the cutter head of the pipe jacking machine according to claim 1 is characterized in that: The observation window mechanism comprises: First cylinder; A second cylinder disposed behind the first cylinder and coaxially disposed with the first cylinder; A first connecting flange is arranged at the front end of the first cylinder and connected to the front shell of the pipe jacking machine; A second connecting flange disposed at the rear end of the second cylinder and connected to the second telescopic cylinder; A movable observation window assembly is disposed between the first cylinder and the second cylinder to connect the first cylinder and the second cylinder.
3. The blind area removal device of the cutter head of the pipe jacking machine according to claim 2 is characterized in that: The movable observation window assembly comprises: Observe the form; The observation window is provided with a circular through hole, and the rear end of the first cylinder and the front end of the second cylinder are embedded in the circular through hole; A groove disposed on the observation window; a telescopic gate disposed in the groove; A gate oil cylinder disposed on the observation window and connected to the telescopic gate; The telescopic gate is movably connected to the groove and is used to separate or connect the first cylinder and the second cylinder.
4. The blind area removal device of the cutter head of the pipe jacking machine according to claim 3 is characterized in that: One end of the gate oil cylinder is connected to the telescopic gate, and the other end is fixedly arranged on the side wall of the observation window, and is used to drive the telescopic gate to move up and down in the groove; The gate oil cylinder is provided with two pieces, and the two gate oil cylinders are symmetrically arranged with each other.
5. The blind area removal device of the cutter head of the pipe jacking machine according to claim 2 is characterized in that: The pipe jacking machine cutter head blind area removal device also includes: A flushing port is provided on the side wall of the first cylinder.
6. The device for removing blind spots of the cutter head of a pipe jacking machine according to claim 1, characterized in that: The telescopic oil cylinder mechanisms are provided in two pieces; the two telescopic oil cylinder mechanisms are symmetrically arranged with each other.
7. The device for removing blind spots of the cutter head of a pipe jacking machine according to claim 6, characterized in that: The telescopic cylinder mechanism comprises: A first mounting seat disposed on a side wall of the first telescopic cylinder; A second mounting seat disposed on the side wall of the second telescopic cylinder; One end is connected to the first mounting seat, and the other end is connected to the cylinder body of the second mounting seat.
8. The device for removing blind spots of the cutter head of a pipe jacking machine according to claim 1, characterized in that: The driving mechanism comprises: A drive motor for providing rotational power; A reducer is arranged at the output end of the driving motor and connected to the second telescopic cylinder.
9. The device for removing blind spots of the cutter head of a pipe jacking machine according to claim 8, characterized in that: The spiral processing mechanism comprises: A spiral shaft disposed in the first telescopic cylinder and the second telescopic cylinder and connected to the reducer; A spiral blade is arranged on the rotating shaft.
10. The device for removing blind spots of a cutter head of a pipe jacking machine according to claim 1, characterized in that: The pipe jacking machine cutter head blind area removal device also includes: A mounting interface provided on the side wall of the first telescopic cylinder; A sensor mechanism is disposed within the mounting interface.