Brake lining pressing mechanism and mounting device thereof

By designing a brake bushing pressing mechanism including a downward pressure component and an installation device, the problem of uneven force under the bushing during installation in a water-wheel generator set is solved, and the effect of uniform force under the pressure and simple installation is achieved.

CN222950284UActive Publication Date: 2025-06-06GUIZHOU WUJIANG HYDROPOWER DEV +1
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Patent Information

Application Number
CN202420757819.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-06-06
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

In a water turbine generator set, the brake bushing of the generator is unevenly subjected to stress during installation and is prone to damage, and human pressing cannot ensure that the applied pressure is uniform and moderate.

Method used

A brake bushing pressing mechanism is designed, including a downward member and a mounting device. The downward pressing component realizes uniform force when entering the brake cylinder through the linkage of the bracket, support assembly, rotating assembly, linkage assembly and extrusion assembly. The installation device facilitates installation and adjustment of the position of the pressing mechanism through the cooperation of the control components, limiting components and clamping components.

Benefits of technology

Through this pressing mechanism, the bushing can be subjected to a uniform force during installation, avoiding damage, and the installation process is simple and fast, and is suitable for power generator brakes of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generator brakes, in particular to a brake lining hold-down mechanism and a mounting device thereof, which comprises a pressing component, a support, a supporting component arranged on the support, a rotating component arranged in the supporting component and a linkage component arranged on the rotating component. The extrusion assembly is arranged on the linkage assembly; the mounting component comprises a control assembly arranged on the support, a limiting assembly arranged on the control assembly and clamping assemblies arranged on the limiting assembly, a brake penetrates through the middle of the control assembly, the space size of the middle of the control assembly can be adjusted through the multiple sets of clamping assemblies, and therefore the brake can be adjusted. The pressing mechanism can be installed on generator brakes of different sizes, then an operator pulls the linkage assembly, the linkage assembly drives the rotating assembly to rotate, the extrusion assembly is made to vertically press downwards, and therefore a bush is evenly stressed when entering a brake cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of generator brakes, in particular to a brake bushing pressing mechanism and a mounting device thereof. Background Art

[0002] The brake of a hydro-turbine generator set is a device used to control the speed of a hydro-turbine generator and stop it. It forces the rotating parts to stop by mechanical means. During the shutdown process of the unit, when the speed drops to a certain specified value, compressed air is introduced to lift the brake block and press it against the brake ring of the generator rotor, forming friction, so that the unit is braked and stopped. The brake mainly controls the speed of the hydro-turbine generator through the brake mechanism. When the rotation of the hydro-turbine generator needs to be stopped, the brake controller is turned on, causing friction between the brake plate and the brake ring, thereby achieving deceleration and stopping of the machine.

[0003] During use, the generator's brake needs to be installed into the inner wall of the brake cylinder, and the bushing and bushing sealing ring fit tightly against the inner wall of the brake cylinder. It is very difficult to press it manually and it is easy to cause uneven force on the bushing and deviation from the vertical line. Manual pressing cannot ensure that the pressure applied is uniform and appropriate, which can easily damage the bushing or other components. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the above or existing problems in the prior art that the bushing is unevenly stressed during installation and is easily damaged, the utility model is proposed.

[0006] Therefore, an object of the present utility model is to provide a brake lining clamping mechanism.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: 1. A brake bushing clamping mechanism, characterized in that: it includes:

[0008] The pressing component comprises a bracket, a supporting assembly arranged on the bracket, a rotating assembly arranged in the supporting assembly, a linkage assembly arranged on the rotating assembly, and a pressing assembly arranged on the linkage assembly.

[0009] As a preferred solution of the brake bushing clamping mechanism of the utility model, the support assembly includes a connecting block arranged on the two groups of the brackets, a supporting block arranged on the connecting block, and a groove opened on the supporting block.

[0010] As a preferred solution of the brake bushing clamping mechanism of the utility model, the rotating assembly includes a sector tooth arranged in the groove, a rotating shaft arranged on the sector tooth, and a rotating arm arranged on the sector tooth.

[0011] As a preferred solution of the brake bushing clamping mechanism of the utility model, wherein: the rotating components are provided in two groups, and the two groups of rotating components are distributed in mirror symmetry.

[0012] As a preferred solution of the brake bushing clamping mechanism of the utility model, the linkage assembly includes a linkage block arranged on one side of the rotating arm, a tooth block arranged at one end of the linkage block, a connecting rod arranged on one of the two groups of rotating arms, and a handle arranged on the connecting rod.

[0013] As a preferred solution of the brake bushing clamping mechanism of the utility model, the extrusion assembly includes a connecting shaft arranged on the tooth block, a fixing block arranged on the connecting shaft, and an extrusion block arranged at the bottom of the fixing block.

[0014] The brake bushing clamping mechanism of the utility model has beneficial effects: the utility model arranges the device just above the brake cylinder, and then the operator pulls the linkage assembly, so that the linkage assembly drives the rotating assembly to operate, thereby causing the extrusion assembly to be pressed vertically downward. During the vertical pressing process, the extrusion assembly is located at the center of the bushing and fits with the upper surface of the bushing, so that the bushing is evenly stressed when entering the brake cylinder.

[0015] In view of the fact that in actual use, there is still the problem of assembling the pressing mechanism.

[0016] To solve the above technical problems, the utility model also provides the following technical solutions: an installation device includes an installation component, including a control component arranged on the bracket, a limit component arranged on the control component, and a clamping component arranged on the limit component.

[0017] As a preferred solution of the installation device of the utility model, the control component includes a mounting ring arranged at the bottom of the bracket, a limit block arranged on the mounting ring, a screw rod arranged on the limit block, and an engagement block arranged on the screw rod.

[0018] As a preferred solution of the installation device of the utility model, the limiting assembly includes a slider arranged at the bottom of the engagement block, a guide block arranged between the slider and the installation ring, and a circular ring arranged on the guide block.

[0019] As a preferred solution of the installation device of the utility model, the clamping assembly includes multiple groups of rotating blocks arranged on the circular ring, a clamping rod arranged on the rotating block, a rotating shaft arranged at one end of the clamping rod, and an arc block arranged at one end away from the rotating shaft.

[0020] The beneficial effects of the installation device of the utility model are as follows: by passing the brake through the middle part of the control component, and then using the control component to drive the limit component to operate, the limit component drives multiple groups of clamping components to deflect thereon during the operation, and the multiple groups of clamping components can adjust the space size in the middle part of the control component, so that the clamping mechanism can be installed on generator brakes of different sizes, and the installation method only needs to screw a set of screws, and the installation method is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0022] Figure 1 It is an overall schematic diagram of the brake bushing clamping mechanism and its mounting device.

[0023] Figure 2 It is an overall schematic diagram of the pressing component.

[0024] Figure 3 It is the overall schematic diagram of the rotating assembly.

[0025] Figure 4 The figure is a schematic diagram of the overall installation assembly.

[0026] Figure 5 The figure is a schematic diagram of the overall control component.

[0027] Figure 6 The figure is a schematic diagram of the whole clamping assembly. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Example 1

[0032] Reference Figure 1 , which is the first embodiment of the utility model, and this embodiment provides a brake bushing clamping mechanism, which can achieve the effect of uniform force on the bushing when it is installed in the brake cylinder, and includes a pressing component 100, including a bracket 101, a support assembly 102 fixedly connected to the bracket 101, the support assembly 102 sets the rotating assembly 103 at the center of a circle just above the brake, the movable assembly is the rotating assembly 103 in the support assembly 102, the rotating assembly 103 can adjust the height of the linkage assembly 104, the linkage assembly 104 set on the rotating assembly 103, and the extrusion assembly 105 set on the linkage assembly 104.

[0033] The mounting component 200 quickly fixes the extrusion mechanism above the brake, and includes a control component 201 movably connected to the bracket 101. The control component 201 can drive the limit component 202 to rotate when it is in operation. The limit component 202 is movably connected to the control component 201. When the limit component 202 rotates, it drives the ends of multiple groups of clamping components 203 to move closer to or away from the center of the circle. The clamping component 203 arranged on the limit component 202 can adjust the size of the space in the middle of the limit component 202.

[0034] In summary, by passing the brake through the middle part of the control component 201, and then using the control component 201 to drive the limit component 202 to operate, the limit component 202 drives multiple groups of clamping components 203 to deflect thereon during operation, and then the multiple groups of clamping components 203 can adjust the size of the space in the middle part of the control component 201, so that the clamping mechanism can be installed on generator brakes of different sizes, and then the operator pulls the linkage component 104 so that the linkage component 104 drives the rotating component 103 to operate, so that the extrusion component 105 is pressed vertically downward. During the vertical pressing process, the extrusion component 105 is located at the center of the bushing and fits with the upper surface of the bushing, so that the bushing is evenly stressed when entering the brake cylinder. The device will not cause manual clamping to fail to ensure that the applied pressure is uniform and appropriate, which is easy to damage the bushing or other components.

[0035] Example 2

[0036] Reference Figures 2-3, which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides a device for controlling a generator, which solves the problem that the bushing is subjected to uneven force and is easily damaged during installation. It includes a support assembly 102 including a connecting block 102a fixedly connected to two groups of brackets 101, a supporting block 102b fixedly connected between the two groups of connecting blocks 102a, and a groove 102c opened on the supporting block 102b.

[0037] Furthermore, the rotating assembly 103 includes a sector tooth 103a rotatably connected in the groove 102c, a rotating shaft 103b fixed to the sector tooth 103a, the rotating shaft 103b rotatably connected to the support block 102b, the sector tooth 103a rotatably connected in the groove 102c via the rotating shaft 103b, and a rotating arm 103c fixed to the sector tooth 103a.

[0038] Specifically, two groups of rotating components 103 are provided, and the two groups of rotating components 103 are distributed in mirror symmetry.

[0039] The two groups of sector teeth 103a mesh with each other. When one group of the two groups of sector teeth 103a rotates, the other group is driven to deflect.

[0040] Furthermore, the linkage assembly 104 includes a linkage block 104a hinged on one side of the rotating arm 103c, a tooth block 104b fixed to one end of the linkage block 104a, a connecting rod 104c fixed to one of the two groups of rotating arms 103c, and a handle 104d fixed to the connecting rod 104c.

[0041] When the operator presses down the handle 104d, the end of the rotating arm 103c away from the sector tooth 103a is driven to be pressed down, and the two sets of meshing sector teeth 103a are driven to rotate simultaneously, so that the linkage blocks 104a on the two sets of rotating arms 103c drop accordingly, and because the two sets of tooth blocks 104b are meshed with each other, the center of gravity of the two sets of linkage blocks 104a when pressed down is located between the two sets of tooth blocks 104b.

[0042] Furthermore, the extrusion assembly 105 includes a connecting shaft 105a fixedly connected to the gear block 104b, a fixed block 105b movably connected to the connecting shaft 105a, the connecting shaft 105a is rotatably connected to the middle of the fixed block 105b, and an extrusion block 105c movably connected to the bottom of the fixed block 105b, the bottom of the extrusion block 105c is ring-shaped and can be disassembled and replaced with a size matching the bushing.

[0043] In summary, when the operator presses down the handle 104d, the rotating arm 103c is driven to be pressed down away from the end of the sector tooth 103a, and the two sets of meshing sector teeth 103a are driven to rotate at the same time, and the linkage blocks 104a on the two sets of rotating arms 103c drop accordingly. Since the two sets of tooth blocks 104b are meshed with each other, the center of gravity of the two sets of linkage blocks 104a when pressed down is between the two sets of tooth blocks 104b. When the two sets of tooth blocks 104b are pressed down, the extrusion block 105c is driven to be pressed down, and the ring at the bottom of the extrusion block 105c fits with the top of the bushing and drives the bushing to be pressed down into the brake cylinder.

[0044] Example 3

[0045] Reference Figures 4 to 6 , which is the third embodiment of the utility model. Different from the previous embodiment, this embodiment provides a mounting device to solve the installation problem of the bushing clamping mechanism, which includes a control component 201 including a mounting ring 201a fixedly connected to the bottom of the bracket 101, a limit block 201b fixedly connected to the mounting ring 201a, a screw rod 201c threadedly connected to the limit block 201b, and an engaging block 201d threadedly connected to one end of the screw rod 201c.

[0046] Furthermore, the limiting assembly 202 includes a slider 202a fixed to the bottom of the engaging block 201d, a guide block 202b fixed between the slider 202a and the mounting ring 201a, the slider 202a is slidably connected to the guide block 202b, the guide block 202b is fixed to the mounting ring 201a, and a ring 202c fixed to the guide block 202b.

[0047] Wherein, due to the limiting reason of the guide block 202b, when the screw rod 201c rotates, the slider 202a drives the engaging block 201d to move on the screw rod 201c.

[0048] Furthermore, the clamping assembly 203 includes a plurality of rotating blocks 203a hinged on the circular ring 202c, a clamping rod 203b movably connected to the rotating block 203a, a rotating shaft 203c movably connected to one end of the clamping rod 203b, the clamping rod 203b rotatably connected to the rotating shaft 203c, the rotating shaft 203c fixedly connected to the mounting ring 201a, and an arc block 203d fixedly connected to one end away from the rotating shaft 203c.

[0049] Specifically, when the circular ring 202c rotates on the mounting ring 201a, the multiple groups of rotating blocks 203a deflect at the same time, which drives the clamping rod 203b to rotate on the rotating shaft 203c. The clamping rod 203b is slidably connected to the rotating block 203a, and the gaps between the multiple groups of arc blocks 203d also change accordingly.

[0050] In summary, the operator rotates the screw 201c. Due to the limit of the guide block 202b, when the screw 201c rotates, the slider 202a drives the meshing block 201d to move on the screw 201c, and the slider 202a drives the ring 202c to rotate around the center of the mounting ring 201a. At this time, the multiple groups of rotating blocks 203a deflect at the same angle. When the meshing block 201d moves to the end away from the limit block 201b, the deflection angle of the rotating block 203a is the largest, and the arc block 203d is close to the inner side of the ring 202c. At this time, the distance between the multiple groups of arc blocks 203d is the largest. On the contrary, when the meshing block 201d and the limit block 201b approach each other, the clamping rod 203b is driven to rotate on the rotating shaft 203c, and the clamping rod 203b is slidably connected to the rotating block 203a, and the gap between the multiple groups of arc blocks 203d also becomes smaller.

[0051] The operator can adjust the size between the arc blocks 203d by rotating the screw 201c to clamp brake cylinders of different sizes. After installation, the operator can rotate the screw 201c in the reverse direction so that the multiple groups of arc blocks 203d produce a reverse extrusion force on the brake cylinder, thereby better installing the device on the brake cylinder. The operator only needs to rotate the nut and then fix the nut, which is convenient and quick.

[0052] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0053] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0054] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0055] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A brake bushing clamping mechanism, characterized in that: include, The pressing component (100) comprises a bracket (101), a supporting assembly (102) arranged on the bracket (101), a rotating assembly (103) arranged in the supporting assembly (102), a linkage assembly (104) arranged on the rotating assembly (103), and a pressing assembly (105) arranged on the linkage assembly (104); The support assembly (102) comprises a connection block (102a) arranged on two groups of the brackets (101), a support block (102b) arranged on the connection block (102a), and a groove (102c) opened on the support block (102b); The rotating assembly (103) comprises a sector-shaped tooth (103a) arranged in the groove (102c), a rotating shaft (103b) arranged on the sector-shaped tooth (103a), and a rotating arm (103c) arranged on the sector-shaped tooth (103a); The linkage assembly (104) comprises a linkage block (104a) arranged on one side of the rotating arm (103c), a tooth block (104b) arranged at one end of the linkage block (104a), a connecting rod (104c) arranged on one of the two groups of rotating arms (103c), and a handle (104d) arranged on the connecting rod (104c); The extrusion assembly (105) comprises a connecting shaft (105a) arranged on the tooth block (104b), a fixing block (105b) arranged on the connecting shaft (105a), and an extrusion block (105c) arranged at the bottom of the fixing block (105b).

2. The bushing pressing mechanism according to claim 1, characterized in that: Two groups of the rotating components (103) are provided, and the two groups of the rotating components (103) are distributed in a mirror-symmetrical manner.

3. A mounting device, characterized in that: It comprises the brake bushing clamping mechanism as described in any one of claims 1 to 2, and a mounting component (200), comprising a control component (201) arranged on the bracket (101), a limit component (202) arranged on the control component (201), and a clamping component (203) arranged on the limit component (202).

4. The mounting device according to claim 3, characterized in that: The control component (201) comprises a mounting ring (201a) arranged at the bottom of the bracket (101), a limit block (201b) arranged on the mounting ring (201a), a screw rod (201c) arranged on the limit block (201b), and an engagement block (201d) arranged on the screw rod (201c).

5. The mounting device according to claim 4, characterized in that: The limiting assembly (202) comprises a sliding block (202a) arranged at the bottom of the engaging block (201d), a guide block (202b) arranged between the sliding block (202a) and the mounting ring (201a), and a circular ring (202c) arranged on the guide block (202b).

6. The mounting device according to claim 5, characterized in that: The clamping assembly (203) comprises a plurality of rotating blocks (203a) arranged on the circular ring (202c), a clamping rod (203b) arranged on the rotating block (203a), a rotating shaft (203c) arranged at one end of the clamping rod (203b), and an arc block (203d) arranged at an end away from the rotating shaft (203c).