Flatness detection device for building thermal insulation material
By designing a flatness detection device for building insulation materials, and using transmission belts and probe rods to achieve automated inspection, the problems of low detection efficiency and poor accuracy in the prior art are solved, the detection accuracy and efficiency are improved, and production costs are reduced.
Patent Information
- Application Number
- CN202421031829.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The flatness detection efficiency and poor accuracy of existing building insulation materials are low, and the detection relies on labor, which can easily lead to fatigue and detection omissions, causing defective insulation materials to flow into the assembly process.
A flatness detection device for building insulation materials was designed, including a bracket mounting frame, transmission belt, rectangular fixing plate, probe rod and control box. The rectangular fixing plate and probe rod are driven by the transmission belt to conduct automatic inspection to determine whether the flatness of the insulation material is qualified.
It realizes automatic flatness detection of building insulation materials, improves detection accuracy and efficiency, avoids defective insulation materials flow into the assembly process, and reduces production costs.
Smart Images
Figure CN222951714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building thermal insulation material equipment manufacturing, in particular to a flatness detection device for building thermal insulation materials. Background Art
[0002] There is a great demand for building thermal insulation materials in construction projects, and building thermal insulation materials need to be processed when used, including grinding, so that construction workers can use building thermal insulation materials. Building thermal insulation materials need to have flatness during the production process. The existing flatness detection method is inefficient and has poor accuracy. In addition, since it is manually inspected by inspectors, inspectors are prone to fatigue and inspection omissions, which in turn cause defective thermal insulation materials to flow into the assembly process. Therefore, we propose a flatness detection device for building thermal insulation materials. Utility Model Content
[0003] The utility model aims to provide a flatness detection device for building thermal insulation materials to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flatness detection device for building insulation materials, comprising a bracket mounting frame, a transmission belt, a rectangular fixing plate, a probe rod and a regulating box, a connecting seat is installed on one side of the bracket mounting frame by bolts, a lifting and adjusting component A is fixed on the top of the connecting seat, and the output end of the lifting and adjusting component A is fixedly connected to a stable mounting rod, a regulating box is installed on one end of the stable mounting rod, a buzzer is installed on the top of the regulating box, and the regulating box is electrically connected to the lifting and adjusting component A and the buzzer respectively through wires, a displacement rail is provided inside the stable mounting rod along the length direction of the stable mounting rod, four probe rods are slidably installed in parallel under the displacement rail through a displacement member, and the four probe rods are all electrically connected to the regulating box through wires.
[0005] Preferably, stable connecting rods are fixed at the four corner positions of the bottom of the bracket mounting frame, a bearing plate is installed on one side of the stable connecting rod by bolts, a transmission motor is installed on the bearing plate, and the transmission motor is electrically connected to the control box through a wire.
[0006] Preferably, a fixing block is provided at one end of the stable connecting rod away from the bracket mounting frame, a transmission belt is installed above the bracket mounting frame, and racks are installed on the transmission belt at intervals and at equal distances.
[0007] Preferably, a fixing clamp is provided above the rectangular fixing plate, lifting adjustment components B are installed at the four corner positions of the top of the frame, and the output ends of the four lifting adjustment components B are fixedly connected to the four corner positions of the bottom of the rectangular fixing plate respectively.
[0008] Preferably, the driving roller shaft of the transmission belt is connected to the output shaft of the transmission motor through a conveyor belt, and a shock-absorbing support is installed at the connection between the transmission motor and the bearing plate.
[0009] Preferably, the probe rod is an infrared probe rod, a sensitivity detector is installed at the connection between the lifting and adjusting component B and the rectangular fixed plate, and the sensitivity detector and the lifting and adjusting component B are both electrically connected to the control box through wires.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model places the thermal insulation material flatly on a rectangular fixed plate and fixes it with a fixing clamp, and uses a conveyor belt to drive the rectangular fixed plate to detect the distance from the surface of the thermal insulation material to the probe rod one by one through the probe rod, and judges whether the flatness of the thermal insulation material is qualified according to whether the distance from the surface of the thermal insulation material to the probe rod falls within a preset distance range, thereby realizing automatic detection of the flatness of the thermal insulation material, having high detection accuracy and detection efficiency, thereby avoiding defective thermal insulation material from flowing into the assembly process, and helping to reduce product production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional diagram of the utility model;
[0012] Figure 2 It is a rear view of the utility model;
[0013] Figure 3 It is a side view of the utility model;
[0014] Figure 4 This is an expanded view of the frame and the rectangular fixing plate of the utility model.
[0015] In the figure: 1. load-bearing plate; 2. transmission motor; 3. conveyor belt; 4. sensitivity detector; 5. frame; 6. lifting and adjusting component A; 7. control box; 8. buzzer; 9. stable mounting rod; 10. rectangular fixing plate; 11. lifting and adjusting component B; 12. transmission belt; 13. bracket mounting frame; 14. stable connecting rod; 15. displacement member 16. displacement rail; 17. probe rod; 18. connecting seat. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] See also Figure 1-4, the utility model provides an embodiment: a flatness detection device for building thermal insulation materials, including a bracket mounting frame 13, a transmission belt 12, a rectangular fixing plate 10, a probe rod 17 and a control box 7, a connection seat 18 is installed on one side of the bracket mounting frame 13 by bolts, a lifting and adjusting component A6 is fixed above the connection seat 18, and the output end of the lifting and adjusting component A6 is fixedly connected with a stable mounting rod 9, one end of the stable mounting rod 9 is installed with a control box 7, a buzzer 8 is installed on the top of the control box 7, and the control box 7 is electrically connected to the lifting and adjusting component A6 and the buzzer 8 through wires respectively;
[0018] When the probe rod 17 detects the distance from a certain area on the surface of the insulation material to the probe rod 10, which exceeds the preset distance range, the processing signal of the probe rod 10 is transmitted to the control box 7, and the control box 7 will control the buzzer 8 to sound an alarm, reminding the staff to deal with the unqualified insulation material, thereby avoiding the defective insulation material from flowing into the assembly process, which is beneficial to reducing the production cost of the product. The interior of the stable installation rod 9 is provided with a displacement rail 16 along the length direction of the stable installation rod 9. Four probe rods 17 are slidably installed in parallel under the displacement rail 16 through the displacement member 15. The probe rod 17 is an infrared probe rod, and the four probe rods 17 are electrically connected to the control box 7 through wires. According to the volume of the insulation material, the control box 7 is used to control the lifting and adjusting component A6 to adjust the height of the stable installation rod 9 and the distance between the probe rods 17 to meet the detection needs of various insulation materials.
[0019] A stable connecting rod 14 is fixed at the four corner positions of the bottom of the bracket mounting frame 13, and a fixed block is provided at one end of the stable connecting rod 14 away from the bracket mounting frame 13. A load-bearing plate 1 is installed on one side of the stable connecting rod 14 through a bolt, and a transmission motor 2 is installed on the load-bearing plate 1. The transmission motor 2 is electrically connected to the control box 7 through a wire. A transmission belt 12 is installed above the bracket mounting frame 13, and the driving roller shaft of the transmission belt 12 is connected to the output shaft of the transmission motor 2 through a conveyor belt 3, and a shock-absorbing support is installed at the connection between the transmission motor 2 and the load-bearing plate 1, and a frame 5 is installed on the transmission belt 12 at equal intervals;
[0020] The insulation material is placed flat on the rectangular fixed plate 10 and fixed by a fixing clamp, and the control box 7 is used to control the transmission motor 2 to drive the conveyor belt 12 through the conveyor belt 3, thereby driving the frame 5 in sequence. The four corner positions of the top of the frame 5 are all equipped with lifting and adjusting components B11, and the output ends of the four lifting and adjusting components B11 are respectively fixedly connected to the four corner positions of the bottom of the rectangular fixed plate 10, and a fixing clamp is provided above the rectangular fixed plate 10. A sensitivity detector 4 is installed at the connection between the lifting and adjusting component B11 and the rectangular fixed plate 10, and the sensitivity detector 4 and the lifting and adjusting component B11 are electrically connected to the control box 7 through a wire, and the PLC control 7 is used to control the telescopic adjustment of the lifting and adjusting component B11 to adjust the level of the rectangular fixed plate 10. When the control box 7 receives that the sensitivity detectors 4 at the four corners of the bottom of the rectangular fixed plate 10 are at the same pressure value, the second electric telescopic rod 11 stops the telescopic work, and the rectangular fixed plate 10 is in a completely horizontal state.
[0021] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A flatness detection device for building thermal insulation materials, comprising a frame (5), a lifting and adjusting assembly B (11), a bracket mounting frame (13), a transmission belt (12), a rectangular fixing plate (10), a stabilizing connecting rod (14), a probe rod (17) and a control box (7), characterized in that: A connecting seat (18) is installed on one side of the support mounting frame (13) by means of bolts, a lifting and lowering adjustment component A (6) is fixed above the connecting seat (18), and an output end of the lifting and lowering adjustment component A (6) is fixedly connected to a stable mounting rod (9), a control box (7) is installed at one end of the stable mounting rod (9), a buzzer (8) is installed on the top of the control box (7), and the control box (7) is electrically connected to the lifting and lowering adjustment component A (6) and the buzzer (8) respectively through wires, a displacement rail (16) is provided inside the stable mounting rod (9) along the length direction of the stable mounting rod (9), four probe rods (17) are slidably installed in parallel below the displacement rail (16) through a displacement member (15), and the four probe rods (17) are all electrically connected to the control box (7) through wires.
2. A flatness detection device for building thermal insulation materials according to claim 1, characterized in that: Stable connecting rods (14) are fixed at the four corner positions of the bottom of the support mounting frame (13); a bearing plate (1) is installed on one side of the stable connecting rod (14) via bolts; a transmission motor (2) is installed on the bearing plate (1); and the transmission motor (2) is electrically connected to the control box (7) via a wire.
3. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: A fixing block is provided at one end of the stabilizing connecting rod (14) away from the bracket mounting frame (13); a transmission belt (12) is installed above the bracket mounting frame (13); and a frame (5) is installed on the transmission belt (12) at intervals and at equal distances.
4. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: A fixing clamp is provided above the rectangular fixing plate (10), and lifting adjustment components B (11) are installed at the four corner positions of the top of the frame (5), and the output ends of the four lifting adjustment components B (11) are respectively fixedly connected to the four corner positions at the bottom of the rectangular fixing plate (10).
5. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: The driving roller shaft of the transmission belt (12) is connected to the output shaft of the transmission motor (2) through a conveyor belt (3), and a shock-absorbing support is installed at the connection between the transmission motor (2) and the bearing plate (1).
6. The flatness detection device for building thermal insulation materials according to claim 1, characterized in that: The probe rod (17) is an infrared probe rod, and a sensitivity detector (4) is installed at the connection between the lifting and adjusting component B (11) and the rectangular fixed plate (10), and the sensitivity detector (4) and the lifting and adjusting component B (11) are both electrically connected to the control box (7) through wires.