Tension device for stranded wire

By designing a tension device for stranded wire including a bracket, a rotating mechanism and an adjustment mechanism, the problem of insufficient height adjustment of the tension wheel in the prior art is solved, and the tensioning degree of different materials is adjusted, and the quality and stability of stranded wire is improved.

CN222952878UActive Publication Date: 2025-06-06ZHUANGSHANCHUAN ELECTRICITY IND PROD (KUNSHAN) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421886229.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-06
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing tensioning device for stranded wires has not made too much adjustment to the height adjustment of the tension wheel, resulting in the relatively fixed tensioning degree of the material and cannot meet different working requirements or material characteristics.

Method used

A tension device for stranding wire including a bracket, a rotating mechanism and an adjustment mechanism is designed. The adjustment mechanism consists of a slide groove, an adjustment hole, a servo motor, a threaded rod, a slider, a threaded hole, a clamp hole, a spring, a clamp, a adjustment rod and a tension wheel. The servo motor drives the threaded rod to rotate, and the slider slides up and down in the sliding groove. The spring drives the clamp to position in the adjustment hole, and the adjustment rod drives the tension wheel to slide up and down, thereby adjusting the height of the tension wheel.

Benefits of technology

The adjustment of the tension level of different materials is achieved, the requirements of different working requirements and material characteristics are met, and the quality and stability of the stranded wire are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222952878U_ABST
    Figure CN222952878U_ABST
Patent Text Reader

Abstract

The utility model relates to the related technical field of cables, in particular to a tension device for stranded wires, which comprises a support, a rotating mechanism is arranged on the upper surface of a fixing plate, and an adjusting mechanism is arranged on the surface of the inner wall of a fixing rod. According to the tension device for the stranded wire, due to the arrangement of the adjusting mechanism, when the mass of materials is different, the needed tensioning degree is different, the tensioning degree of the tension wheel is adjusted by adjusting the height of the tension wheel, a servo motor is started, a sliding block slides up and down in a sliding groove along with rotation of a threaded rod through a threaded hole in the inner wall, and in the sliding process, the material quality is adjusted. The clamping block is driven into the clamping hole by the spring, the clamping block is bounced into the adjusting hole from the clamping hole by the spring every time the clamping block passes through the adjusting hole, the positioning effect is achieved, the tension wheel can be driven to slide up and down by the adjusting rod fixedly connected with the sliding block along with sliding of the sliding block, and therefore the height of the tension wheel is adjusted.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field related to twisted wires, and in particular to a tension device for twisted wires. Background Art

[0002] Stranded wire is achieved by twisting single wires around a stranding axis at equal angular velocity and moving the strands forward at a uniform speed. Copper and aluminum are commonly used. Copper and aluminum wires can be twisted into conductor cores of various specifications and cross-sections as well as different types of wires and cables. They are suitable for situations where the operating frequency is high and the skin effect and proximity effect losses of single-strand wires are too large. The use of stranded wire can reduce the operating temperature. Compared with single-strand wires of the same cross-sectional area, stranded wire has higher mechanical properties and flexibility. The tension of the stranded wire needs to be controlled during the stranding process to ensure the quality and stability of the stranded wire. Therefore, a tension device for the stranded wire is particularly needed.

[0003] However, the existing wire-twisting tension device does not make much adjustment in adjusting the height of the tension wheel, so that the tension of the material is relatively fixed and cannot meet different working requirements or material properties. Utility Model Content

[0004] The purpose of the utility model is to provide a tension device for a stranded wire to solve the problem of the existing tension device for a stranded wire proposed in the above-mentioned background technology. However, the existing tension device for a stranded wire does not make much adjustment on the height adjustment of the tension wheel, so that the tensioning degree of the material is relatively fixed, which cannot meet the problems of different working requirements or material characteristics.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tension device for a stranded wire, comprising a bracket, a base is fixedly connected to the bottom surface of the bracket, a fixing plate is fixedly connected to one end surface of the bracket, a connecting rod is fixedly connected to one side surface of the bracket, a fixing rod is fixedly connected to one end surface of the connecting rod, a bottom plate is fixedly connected to the bottom surface of the fixing rod, a rotating mechanism is arranged on the upper surface of the fixing plate, and an adjusting mechanism is arranged on the inner wall surface of the fixing rod;

[0006] The adjusting mechanism comprises a slide groove, an adjusting hole, a servo motor, a threaded rod, a slider, a threaded hole, a clamping hole, a spring, a clamping block, an adjusting rod and a tension wheel. A slide groove is provided on the inner wall surface of the fixed rod, an adjusting hole is provided on the inner wall surface of the slide groove, a servo motor is fixedly connected to the inner wall surface of the slide groove, a threaded rod is fixedly connected to one end surface of the servo motor, a slider is slidably connected to the inner wall surface of the slide groove, a threaded hole is provided on the inner wall surface of the slider, a clamping hole is provided on one side surface of the slider, a spring is fixedly connected to the outer wall surface of the clamping hole, a clamping block is fixedly connected to one end surface of the spring, an adjusting rod is slidably connected to one side surface of the fixed rod, and a tension wheel is rotatably connected to the upper surface of the adjusting rod.

[0007] Preferably, the base is provided in multiple groups on the bottom surface of the bracket, and is symmetrically arranged at the four corners of the bracket with respect to the central axis of the bracket.

[0008] Preferably, the rotating mechanism includes a driving motor, a rotating shaft, a transmission gear, a rotating gear, a first rotating rod, a second rotating rod, a guide wheel and a guide rod, the upper surface of the fixed plate is fixedly connected to the driving motor, one end surface of the driving motor is fixedly connected to the rotating shaft, the outer wall surface of the rotating shaft is fixedly connected to the transmission gear, the outer wall surface of the transmission gear is meshed with the rotating gear, one end surface of the rotating shaft is fixedly connected to the first rotating rod, one end surface of the rotating gear is fixedly connected to the second rotating rod, the inner wall surface of the second rotating rod is rotatably connected to the guide wheel, and one end surface of the rotating shaft is fixedly connected to the guide rod.

[0009] Preferably, the transmission gear forms a rotating structure through a driving motor and a rotating shaft, and two groups of guide wheels are symmetrically arranged around the central axis of the bracket.

[0010] Preferably, the inner wall size of the slide groove matches the outer wall size of the slider, and a plurality of groups of adjustment holes are provided on the inner wall surface of the slide groove.

[0011] Preferably, the servo motor and the threaded rod cooperate with each other to form a rotating structure, and the sliding block slides up and down on the inner wall of the sliding groove through the threaded rod and the threaded hole.

[0012] Preferably, the outer wall size of the clamping block matches the inner wall size of the adjusting hole, and the spring and the clamping block cooperate with each other to form a telescopic structure.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the tension device for stranded wire, through the arrangement of the slide groove, adjustment hole, servo motor, threaded rod, slider, threaded hole, clamping hole, spring, clamping block, adjustment rod and tension wheel, when the material quality is different, the required tensioning degree is also different. At this time, the tensioning degree can be adjusted by adjusting the height of the tension wheel, and the servo motor is started. The slider slides up and down in the slide groove through the threaded hole on the inner wall as the threaded rod rotates. During the sliding process, the spring brings the clamping block into the clamping hole. Every time it passes through an adjustment hole, the spring will bounce the clamping block from the clamping hole into the adjustment hole, which has a positioning effect. At the same time, it can also limit the sliding of the slider when the threaded rod stops rotating. As the slider slides, the adjustment rod fixedly connected to it will also drive the tension wheel to slide up and down, thereby completing the adjustment of the height of the tension wheel and realizing the adjustment of the tensioning degree of different materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the side view of the appearance structure of the utility model;

[0015] Figure 2 This is a schematic cross-sectional view of the transmission mechanism of the utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the adjustment mechanism of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the threaded rod and the slider cooperating with each other in the utility model;

[0018] Figure 5 For this utility model Figure 4 Enlarged structural diagram at A in the middle.

[0019] In the figure: 1. bracket; 2. base; 3. fixing plate; 4. connecting rod; 5. fixing rod; 6. bottom plate; 7. rotating mechanism; 701. driving motor; 702. rotating shaft; 703. transmission gear; 704. rotating gear; 705. first rotating rod; 706. second rotating rod; 707. guide wheel; 708. guide rod; 8. adjusting mechanism; 801. slide groove; 802. adjusting hole; 803. servo motor; 804. threaded rod; 805. slider; 806. threaded hole; 807. clamping hole; 808. spring; 809. clamping block; 810. adjusting rod; 811. tension wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: a tension device for a stranded wire, comprising a bracket 1, a base 2 is fixedly connected to the bottom surface of the bracket 1, a fixing plate 3 is fixedly connected to one end surface of the bracket 1, a connecting rod 4 is fixedly connected to one side surface of the bracket 1, a fixing rod 5 is fixedly connected to one end surface of the connecting rod 4, a bottom surface of the fixing rod 5 is fixedly connected to a bottom plate 6, a rotating mechanism 7 is arranged on the upper surface of the fixing plate 3, and an adjusting mechanism 8 is arranged on the inner wall surface of the fixing rod 5;

[0022] The adjusting mechanism 8 includes a slide groove 801, an adjusting hole 802, a servo motor 803, a threaded rod 804, a slider 805, a threaded hole 806, a clamping hole 807, a spring 808, a clamping block 809, an adjusting rod 810 and a tension wheel 811. The inner wall surface of the fixing rod 5 is provided with a slide groove 801, the inner wall surface of the slide groove 801 is provided with an adjusting hole 802, the inner wall surface of the slide groove 801 is fixedly connected to the servo motor 803, one end surface of the servo motor 803 is fixedly connected to the threaded rod 804, the slide groove 801 is provided with an adjusting hole 802, the inner wall surface of the slide groove 801 is fixedly connected to the servo motor 803, the threaded rod 804 is fixedly connected to the one end surface of the servo motor 803 ... servo motor 803 is fixedly connected to the servo motor 803, the threaded rod 804 is fixedly connected to the servo motor 803, the servo motor 803 is fixedly connected to the servo motor 803, the servo motor 803 is fixedly connected to the servo motor 803, the servo motor 803 is fixedly connected to the servo motor 803, the servo motor 803 is fixedly connected to the servo motor 803, the serv The inner wall surface of the groove 801 is slidably connected with a slider 805, the inner wall surface of the slider 805 is provided with a threaded hole 806, a side surface of the slider 805 is provided with a clamping hole 807, the outer wall surface of the clamping hole 807 is fixedly connected with a spring 808, one end surface of the spring 808 is fixedly connected with a clamping block 809, one side surface of the fixed rod 5 is slidably connected with an adjusting rod 810, the upper surface of the adjusting rod 810 is rotatably connected with a tension wheel 811, and the adjusting rod 810 is rotatably connected with the tension wheel 811. 3. The threaded rod 804, the slider 805, the threaded hole 806, the clamping hole 807, the spring 808, the clamping block 809, the adjusting rod 810 and the tension wheel 811 are set. When the material quality is different, the required tensioning degree is also different. At this time, the tensioning degree can be adjusted by adjusting the height of the tension wheel 811. The servo motor 803 is started, and the slider 805 slides up and down in the slide groove 801 through the threaded hole 806 on the inner wall as the threaded rod 804 rotates. During the sliding process, The spring 808 brings the block 809 into the hole 807. Every time it passes through an adjustment hole 802, the spring 808 will bounce the block 809 from the hole 807 into the adjustment hole 802, thereby achieving a positioning effect. At the same time, it can also limit the sliding of the slider 805 when the threaded rod 804 stops rotating. As the slider 805 slides, the adjustment rod 810 fixedly connected to it will also drive the tension wheel 811 to slide up and down, thereby completing the adjustment of the height of the tension wheel 811 and realizing the adjustment of the tension degree of different materials.

[0023] Furthermore, multiple groups of bases 2 are arranged on the bottom surface of the bracket 1, and are symmetrically arranged at the four corners of the bracket 1 with respect to the central axis of the bracket 1. Through the arrangement of the base 2, the arrangement of multiple groups of bases 2 can increase the friction between the bracket 1 and the contact surface, making it more stable when placed on the ground.

[0024] Furthermore, the rotating mechanism 7 includes a driving motor 701, a rotating shaft 702, a transmission gear 703, a rotating gear 704, a first rotating rod 705, a second rotating rod 706, a guide wheel 707 and a guide rod 708. The upper surface of the fixed plate 3 is fixedly connected to the driving motor 701, one end surface of the driving motor 701 is fixedly connected to the rotating shaft 702, the outer wall surface of the rotating shaft 702 is fixedly connected to the transmission gear 703, the outer wall surface of the transmission gear 703 is meshed with the rotating gear 704, one end surface of the rotating shaft 702 is fixedly connected to the first rotating rod 705, one end surface of the rotating gear 704 is fixedly connected to the second rotating rod 706, the inner wall surface of the second rotating rod 706 is rotatably connected to the guide wheel 707, and one end surface of the rotating shaft 702 is fixedly connected to the guide rod 708. The driving motor 701, the rotating shaft 702, the transmission gear 703, the rotating gear 704, the first rotating rod 705, the second rotating rod 706, the guide wheel 707 and the guide rod 708 are arranged. When the stranding machine is in use, the driving motor 701 is started, the rotating shaft 702 drives the transmission gear 703 to rotate, and the rotating gear 704 meshing therewith rotates at the same time, the first rotating rod 705 drives the two sets of guide wheels 707 to rotate greatly, and the rotating gear 704 drives the second rotating rod 706 to rotate, so that the second rotating rod 706 drives the guide wheel 707 to complete a small rotation. Through rotation, the relative movement between the guide wheel 707 and the stranded wire is smoother, reducing friction resistance, and sending the wire wrapped on the surface of the guide wheel 707 to the guide rod 708, so that it passes through the holes at both ends of the guide rod 708 and is sent to the tension structure for tension.

[0025] Furthermore, the transmission gear 703 forms a rotating structure with the rotating shaft 702 through the driving motor 701, and two groups of guide wheels 707 are symmetrically arranged with the central axis of the bracket 1. Through the arrangement of the driving motor 701, the rotating shaft 702, the transmission gear 703 and the wire wheel 707, the driving motor 701 drives the rotating shaft 702 and the transmission gear 703 to rotate, which can make the guide wheel 707 rotate. Through the rotation of the guide wheel 707, the guide wheel 707 can guide the stranded wire more evenly, ensuring that the stranded wire maintains a stable direction and tension distribution during the process, avoiding the problem of uneven winding of the stranded wire, and the arrangement of multiple groups of guide wheels 707 can quickly strand the wire.

[0026] Furthermore, the inner wall size of the slide groove 801 is consistent with the outer wall size of the slider 805, and multiple groups of adjustment holes 802 are arranged on the inner wall surface of the slide groove 801. Through the setting of the slide groove 801, the adjustment holes 802 and the slider 805, the slide groove 801 limits the slider 805, so that the slider 805 can slide up and down stably in the slide groove 801 under the action of the threaded rod 804. The setting of multiple groups of adjustment holes 802 can locate the height that the adjustment rod 810 needs to adjust.

[0027] Furthermore, the servo motor 803 and the threaded rod 804 cooperate with each other to form a rotating structure, and the slider 805 slides up and down on the inner wall of the slide groove 801 through the threaded rod 804 and the threaded hole 806. Through the setting of the servo motor 803 and the threaded rod 804, the slider 805 can automatically slide in the slide groove 801 through the threaded hole 806.

[0028] Furthermore, the outer wall size of the block 809 is consistent with the inner wall size of the adjustment hole 802, and the spring 808 and the block 809 cooperate with each other to form a telescopic structure. Through the setting of the adjustment hole 802, the spring 808 and the block 809, the adjustment hole 802 limits the block 809 so that it can play a locking effect on the slider 805.

[0029] Working principle: First, the setting of multiple groups of bases 2 can increase the friction between the bracket 1 and the contact surface, making it more stable when placed on the ground. When the material quality is different, the required tensioning degree is also different. At this time, the tensioning degree can be adjusted by adjusting the height of the tension wheel 811. Start the servo motor 803, and the slider 805 slides up and down in the slide groove 801 through the threaded hole 806 on the inner wall as the threaded rod 804 rotates. During the sliding process, the spring 808 brings the block 809 into the hole 807. Every time it passes through an adjustment hole 802, the spring 808 will bounce the block 809 from the hole 807 into the adjustment hole 802, which has a positioning effect. At the same time, it can also limit the sliding of the slider 805 when the threaded rod 804 stops rotating. As the slider 805 slides, the adjustment rod 810 fixed to it also It will drive the tension wheel 811 to slide up and down, thereby completing the adjustment of the height of the tension wheel 811 and realizing the adjustment of the tension degree of different materials. When the stranding machine is in use, the drive motor 701 is started, and the rotating shaft 702 drives the transmission gear 703 to rotate, and the rotating gear 704 meshing therewith rotates at the same time, and the first rotating rod 705 drives the two sets of guide wheels 707 to rotate greatly, and the rotating gear 704 drives the second rotating rod 706 to rotate, so that the second rotating rod 706 drives the guide wheel 707 to complete a small rotation. Through rotation, the relative movement between the guide wheel 707 and the stranded wire is smoother, reducing friction resistance, and sending the wire wrapped on the surface of the guide wheel 707 to the guide rod 708, so that it passes through the holes at both ends of the guide rod 708 and is sent to the tension wheel 811 for tensioning, thereby completing the use process of a tension device for stranded wire.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tension device for a stranded wire, comprising a bracket (1), characterized in that: The bottom surface of the bracket (1) is fixedly connected to a base (2), one end surface of the bracket (1) is fixedly connected to a fixing plate (3), one side surface of the bracket (1) is fixedly connected to a connecting rod (4), one end surface of the connecting rod (4) is fixedly connected to a fixing rod (5), the bottom surface of the fixing rod (5) is fixedly connected to a bottom plate (6), the upper surface of the fixing plate (3) is provided with a rotating mechanism (7), and the inner wall surface of the fixing rod (5) is provided with an adjusting mechanism (8); The adjusting mechanism (8) comprises a slide groove (801), an adjusting hole (802), a servo motor (803), a threaded rod (804), a slider (805), a threaded hole (806), a clamping hole (807), a spring (808), a clamping block (809), an adjusting rod (810) and a tension wheel (811); the inner wall surface of the fixing rod (5) is provided with a slide groove (801); the inner wall surface of the slide groove (801) is provided with an adjusting hole (802); the inner wall surface of the slide groove (801) is fixedly connected to the servo motor (803); one end surface of the servo motor (803) is provided with a A threaded rod (804) is fixedly connected, a slider (805) is slidably connected to the inner wall surface of the slide groove (801), a threaded hole (806) is provided on the inner wall surface of the slider (805), a clamping hole (807) is provided on one side surface of the slider (805), a spring (808) is fixedly connected to the outer wall surface of the clamping hole (807), a clamping block (809) is fixedly connected to one end surface of the spring (808), an adjusting rod (810) is slidably connected to the one side surface of the fixed rod (5), and a tension wheel (811) is rotatably connected to the upper surface of the adjusting rod (810).

2. A wire stranding tension device according to claim 1, characterized in that: The base (2) is arranged in multiple groups on the bottom surface of the bracket (1), and is symmetrically arranged at the four corners of the bracket (1) with respect to the central axis of the bracket (1).

3. A wire stranding tension device according to claim 1, characterized in that: The rotating mechanism (7) comprises a driving motor (701), a rotating shaft (702), a transmission gear (703), a rotating gear (704), a first rotating rod (705), a second rotating rod (706), a guide wheel (707) and a guide rod (708); the upper surface of the fixed plate (3) is fixedly connected to the driving motor (701); one end surface of the driving motor (701) is fixedly connected to the rotating shaft (702); the outer wall surface of the rotating shaft (702) is fixedly connected to the transmission gear (703); the outer wall surface of the transmission gear (703) is meshed with the rotating gear (704); one end surface of the rotating shaft (702) is fixedly connected to the first rotating rod (705); one end surface of the rotating gear (704) is fixedly connected to the second rotating rod (706); the inner wall surface of the second rotating rod (706) is rotatably connected to the guide wheel (707); and one end surface of the rotating shaft (702) is fixedly connected to the guide rod (708).

4. A wire stranding tension device according to claim 3, characterized in that: The transmission gear (703) forms a rotating structure with the rotating shaft (702) through the driving motor (701), and two groups of guide wheels (707) are symmetrically arranged around the central axis of the bracket (1).

5. A wire stranding tension device according to claim 1, characterized in that: The inner wall size of the slide groove (801) matches the outer wall size of the slider (805), and a plurality of adjustment holes (802) are arranged on the inner wall surface of the slide groove (801).

6. A wire stranding tension device according to claim 1, characterized in that: The servo motor (803) and the threaded rod (804) cooperate with each other to form a rotating structure, and the slider (805) slides up and down on the inner wall of the slide groove (801) through the threaded rod (804) and the threaded hole (806).

7. A wire stranding tension device according to claim 1, characterized in that: The outer wall size of the clamping block (809) matches the inner wall size of the adjusting hole (802), and the spring (808) and the clamping block (809) cooperate with each other to form a telescopic structure.